Ford Connect Van Roof Rust Repair Complete Treatment & Paint

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  • Опубліковано 19 сер 2024
  • This video covers how I attack some rust on a Ford Connect I'm converting into a campervan. Ford Connects have usual rust issues around the sills and on the rood, I have already done the sills in another video on my channel so now it's time to get the roof rust sorted before the van goes in for paint. The worst effected area was cut out for a skylight so it was more surface rust that remained and needed taking care of. I remove all visible rust with a flap disc grinder, then treat the area's stripped back with Rustins Rust Remover, Hammerite Kurust, primer paint, filler then more primer and finally a full paint job over the van to tidy it all up. Once the final paint job is completed the repairs look excellent with no noticeable repairs to the roof thanks to days of sanding & prep work.
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КОМЕНТАРІ • 70

  • @crazzirokkindudeK
    @crazzirokkindudeK 6 років тому +7

    Great work! I’ve just bought a 2005 ford transit with some rust issues on the top that I want to have a go at dealing with although I’ve never done something like this before! Cheers for the step by step walkthrough!

    • @tobyharper7577
      @tobyharper7577 5 років тому

      I've just bought a 2005 sprinter! hows yours going?

    • @HengeStone_Sun
      @HengeStone_Sun 3 роки тому

      I've got a 2006 vh have to do the same thing howd yours go

  • @sguthrie
    @sguthrie 6 років тому +4

    Looks great in that colour!

  • @MeaPea10
    @MeaPea10 2 роки тому +1

    Pretty drippy, now I'm thinking of some plans myself 🧐🤑

  • @brogan356
    @brogan356 6 років тому +3

    Great stuff. Very useful as I'm gonna give my arches a go now that you have inspired me.

  • @Unity558
    @Unity558 2 роки тому +2

    Wow nice color

  • @rvingkeepitrolling8797
    @rvingkeepitrolling8797 6 років тому +6

    New Sub here thanks i have truck roof that's desperate now I know what to do

  • @chrischris8399
    @chrischris8399 6 років тому +1

    Loving the colour

  • @christophermartinez9898
    @christophermartinez9898 2 роки тому +1

    Love your video man I did this yesterday !!

  • @cybeer67
    @cybeer67 2 роки тому +1

    Thanks for sharing !

  • @mtay65
    @mtay65 4 роки тому +4

    The rust is inside out due to corrosive foams holding the sheetmetal. Rust clusters will pop out soon.

  • @ivlark1
    @ivlark1 2 роки тому

    Wow I love the color

  • @homerfj1100
    @homerfj1100 5 років тому

    Superb. I need to sort my cars roof. Especially bad at the rear . I want no more rust.

  • @maryaunna1
    @maryaunna1 3 роки тому

    Thank you.. buy the ford roof molding.. I'm about to do the same on my Expedition..

  • @michal1249
    @michal1249 3 роки тому +1

    Im going to do the same on my Sprinter. But… I want to fill the holes with zinc plated metal sheet and soft welded with lead. The old way. My Grand father taught me this 18 years ago… Then a bit of bondo on the top just for smoothing the surface..

    • @lawjoseph2701
      @lawjoseph2701 2 роки тому

      WOULD THAT BE THE BEST WAY TO GO I HAVE TO THIS ON MY 2000 CHEVY SILVERADO. HOW MUCH IN TOTAL COST? I WILL DO THE LABOR MYSELF

  • @virginiacruiser.7989
    @virginiacruiser.7989 2 роки тому

    👍. Great work. Cool vans!

  • @normbrag
    @normbrag 5 років тому +1

    Awesome work !!!

  • @Sroor2023
    @Sroor2023 5 років тому +1

    Ive Just used maturic acid it remove rust and carbon from oxygen sensor and oxygen sensor adapter and it turned like brand new and what i have is surface rust so lll Just put few drops and hope itll remove rust and itll be ready for paint

    • @TheCampervanBuilder
      @TheCampervanBuilder  5 років тому +3

      what looks like surface rust can sometimes be far worse when you start removing it, sometimes you need to grind off the rust then use a remover to kill anything remaining, I wouldn't just use it on rust without doing some rust prep first, it might work but also might just double the work required to get it right

    • @Sroor2023
      @Sroor2023 5 років тому +1

      @@TheCampervanBuilder Thanks but really surprised its doing amazing job

  • @Chaun1998
    @Chaun1998 3 роки тому +3

    Could you link the products you used in the video description?

  • @flyer45691
    @flyer45691 6 місяців тому

    Owned many very old vans,never had rust on the roof…

    • @TheCampervanBuilder
      @TheCampervanBuilder  6 місяців тому

      I guess you've not had many transits lol

    • @flyer45691
      @flyer45691 6 місяців тому

      @@TheCampervanBuilder you are right 😂😂😂

  • @georgecrisci5440
    @georgecrisci5440 3 роки тому

    I just liked the video for the accent to start. I'm sure the actual info's helpful though

  • @897aa33
    @897aa33 3 роки тому +1

    Hammerite wont withstand road salt. Not designed for vehicles treatments. But on the roof might stay bit longer good luck

    • @madmat0815
      @madmat0815 Рік тому +1

      Hammerite is shit, you are right! Get the right products otherwise all the good work is a waste.

  • @rodolfoplasencia4953
    @rodolfoplasencia4953 2 роки тому +1

    I really don't know who's the destroyer that makes roofs like pools not able to drain easily water, is just so after obsolescence! Those are the enemies of humanity. See if you have to cut your edges around the roof for water to get out of the roof, I have to cut the walls in corners and between back doors joint do water pouring down doesn't obstruct visibility over the back windows.

  • @northernmudchuckers9299
    @northernmudchuckers9299 6 років тому +1

    awesome great job

  • @Sheilamaizi
    @Sheilamaizi 5 років тому +2

    Hi, I have a kia Soul. It has a rust spot near the roof of my car. It is in between the drivers side and the passenger side about four inches diameter. I want to try to fix it myself. Can you tell me all the tools that I will need? I have never done anything like this, but I am willing to to try. I just need to know exactly the tools to get and what products to put on the car. Should I use the same rust remover that you did? Also, what size sand paper should I get? My Kia is a 2011 and I need to get a new car. I hope you can help me.

  • @juliannelennard4554
    @juliannelennard4554 3 роки тому +1

    Which filler did you use?

  • @NH-po8wr
    @NH-po8wr 5 років тому +1

    Super useful. Plus you're British so I can actually purchase the same products :)

  • @leorobinson5452
    @leorobinson5452 Рік тому

    Aw ok thank ! now I want do small work rust send to shop that rust is bad smart move save my pocket $

  • @EdnaBaptist
    @EdnaBaptist 2 роки тому

    hey hows the roof doing today how did this hold up?

  • @johno7808
    @johno7808 6 років тому +1

    👍

  • @Sroor2023
    @Sroor2023 5 років тому

    So after sanding you apply rust converter
    Then filler then sanding then primer
    Then youve painted it?

    • @TheCampervanBuilder
      @TheCampervanBuilder  5 років тому

      Yp pretty much, the roof needed sorting before it got any worse so removed any rust with sanding or grinding, filler over any sanded areas, sanded the filler, primered the filler, then sent the van in for a full respray to get it looking nice again and the transformation at the end makes a huge difference

  • @ADanandHisBike
    @ADanandHisBike 5 років тому +1

    Hiya mate. My new van has some rust around the holes where a roof rack once was. I’m gonna fit a new one, but I’m guessing if I sand away the excess and treat with kurust, it should be ready for the new rack right?

    • @TheCampervanBuilder
      @TheCampervanBuilder  5 років тому

      It will remove the surface rust and make it look tidier for a while, but it will come back. The only way to ensure rust doesn't come back is to cut it out and replace with good metal as I've tried Kurust, Rustins remover, Joblite Remover and it never 100% kills it off so unless cut out, it will slowly come back

  • @zarinhavewala2065
    @zarinhavewala2065 4 роки тому

    Wat should be the approximate cost for this whole treatment?

    • @TheCampervanBuilder
      @TheCampervanBuilder  4 роки тому

      If done yourself then anywhere from £50-150 ($75-200) for materials etc. If it was done in a bodyshop, easily double that or more

    • @zarinhavewala2065
      @zarinhavewala2065 4 роки тому

      @@TheCampervanBuilder thank you so much for your response

  • @Sheilamaizi
    @Sheilamaizi 5 років тому

    If the rust is in one small area, do I have to get the whole roof painted? I need to do this fast because the rust has been on there for a couple of months!!!

    • @TheCampervanBuilder
      @TheCampervanBuilder  5 років тому +1

      You don’t need to get the whole roof done unless your repair doesn’t match the paint, general just need a grinder with a sanding flap disc, that’ll remove the rust, then apply rust treatment, apply filler over the top, sand it back and paint with spray paint. It can be hard to match paint though and sometimes rust repairs don’t last long

    • @Sheilamaizi
      @Sheilamaizi 5 років тому

      @@TheCampervanBuilder Thank you so much for responding.

    • @Sheilamaizi
      @Sheilamaizi 5 років тому

      @@TheCampervanBuilder Can I go to any auto supply place for all the products? I've never sanded anything before.

    • @TheCampervanBuilder
      @TheCampervanBuilder  5 років тому

      yes most places will supply whats needed but be warned its not for the faint of heart, getting a colour match to factory paint isn't easy for a beginner, sometimes its just worth paying someone to do it right first time

    • @Sheilamaizi
      @Sheilamaizi 5 років тому

      @@TheCampervanBuilder I think I might have to do that!!! Also, I work all week. It's not like I have so much time to experiment!!

  • @jasonhalstead2593
    @jasonhalstead2593 5 років тому

    Hard to see video in one corner of my screen

  • @FDCLDN
    @FDCLDN 4 роки тому

    Good job mate, how much did it cost to get sprayed?

    • @TheCampervanBuilder
      @TheCampervanBuilder  4 роки тому +1

      It was quite cheap as I did a deal with a local spray shop where they did a reduced price as I already did all the prep, its worth asking around

    • @FDCLDN
      @FDCLDN 4 роки тому +1

      @@TheCampervanBuilder I have a connect too, just finished the inside and was thinking of maybe spraying myself and attempt a camo pattern but i do like that metal flake through the paint on your one and the whole van looks fresh after its done properly so might pay out after this lockdown is lifted, till then mate keep tinkering.

    • @leoengel1547
      @leoengel1547 2 роки тому

      could you give me a number please mate? I mean a price, not a phone number of a painter. 😂
      I'm in Australia and paint jobs seem to cost 1000 - 4000 dollar (AUD). What did you pay only for the roof in UK?
      Also great video, thanks heaps!

  • @Sroor2023
    @Sroor2023 5 років тому

    Is it the same car 🤔

  • @sauceymeatwad2856
    @sauceymeatwad2856 Рік тому

    What if it’s cracked from sun heat ?

  • @woodyvan6047
    @woodyvan6047 4 роки тому

    👍