How to professionally fit campervan windows to a VW Transporter T5 or T6.
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- Опубліковано 4 жов 2024
- A detailed video guide on how to fit after market tinted windows to your VW T5 or T6 camper van. Mike, from Kiravans, takes you through the whole process step-by-step & uses a variety of cutting tools to show the differences.
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I love these videos. They're crystal clear and straight to the point. No lifestyle nonsense. No terminally groovy music. No hoodie wearing flutes with oversized baseball caps high fiving the camera that I have to skip past to get to the actual information. 10/10
Thanks for the lovely feedback. It's always great to hear such positive feedback. Thank you :)
Echoing other comments, it must be said: you are a fantastic instructor (as well as workman). Thanks for this video - much appreciated.
Thank you!
The best video on YT how to fit campervan windows and very professional. Thank you.
This is by far the best and most comprehensive window fitting video I've found. It has answered many of the questions I had about the nuances of the process. Thank you for posting it.
Thanks for the upload.
I watched your video before attempting to fit a window into the sliding door of my transit hightop.
I also watched a few more videos, but your video saved me a lot of heartache.
It's only a little thing, but you suggested, after cutting the hole and fitting black strip to the hold the window up to the van, to see if the window and van aligned.
No other video on UA-cam said this and one guy fell foul of this, and ended up having to remove the window afterwards.
I had three sides good, but the front of the door did not match the curve of the glass, and with the strength of the pillar I could not alter the van to fit the glass.
Being the guy I am, I added a second run of sealant thicker than the rest down the front, the same way as you did at the corners.
SUCCESS.
you are a hero.!
Thanks for taking the time to leave this message. I'm glad you found our video helpful. It's always lovely to hear back from happy customers :) Thanks
Great video- it really helped with my Nissan Primastar (Vivaro / Trafic) install. Thank you!
A few extra tips I noted:
1. I watched the video above several times and made notes of every step- having these notes printed made referral easy and it really helped ensure every stage was followed correctly.
2. DEFINITELY HAVE A SECOND PAIR OF HANDS UNLESS YOU ARE VERY CONFIDENT AT FITTING BONDED WINDOWS. If you are that confident / skilled- you probably aren't watching this video!
3. My Primastar had 2x ribs/struts that needed removing for door side window.
4. A disc cutter, holesaw and jigsaw worked well- fast / neat. I had to remove the base of the jigsaw (and use it like a mini reciprocating saw) as I only had short blades which were otherwise not long enough.
5. I used a metal file to flatten the odd section and remove burs before finishing off with emery cloth.
6. On my van the gap between the 2 'skins' of metal work was quite pronounced in places so in addition to flattening down where the struts were removed, I also had to go round with a block of soft wood and a hammer, beating them together.
7. When applying the adhesive/sealant you REALLY do want to be as consistent as possible- slow and steady is the key. You don't want wavy lines but a continuous straight line of equal thickness. Any gaps WILL leak water. WORTH GETTING RIGHT!!
8. We gaffer taped the window in place and also stuck some cardboard packers underneath to ensure it didn't drop. However, I've now got gaffer tape residue to remove (even after just 24 hours)! I've heard WD40 works well...
I'm a real amateur when it comes to this sort of thing but my friend is fairly handy and confident and had previously done the window on his own Vivaro. Having all the tools / equipment out first and without rushing it took us about 3- 3.5 hours. I think anyone attempting this for the first time should allow half a day+.
Take your time and enjoy it!
You sound like a very professional amateur to me.
Some fantastic first hand knowledge tips there, thanks for sharing. 👍🏻
Thank you for this info! I was wondering about the gaffer tape residue as well. My girlfriend and I are mounting 2 windows to our VW for the first time and boy am I scared! I was wondering why he didn't stress the point about the adhesive that HAS to be very consistent. You're looking at worst scenario here where your window is leaking. However, this video was very thorough!
Gaffer tape residue - or any sticker residue - can easily be cleaned off with meths!
Seriously, this video is packed FULL with what I was looking for. Even muted, with subtitles and jungle music on my headphones. Cheers
Thanks for the great comment....glad you're enjoying the videos, good luck with your build 😀
I've just completed the fitting of 2 windows to my VW caddy and if there's one bit of advice I can give it is to have a good caulk applicator. Even when warm the bonding goop is tough to squeeze out and I have to say that after about 10% of the job all strength had already left my hands and I had to just dig deep and press on. My applicator was possibly the cheapest one available so do yourself a favour and spend a few quid on a good one.
Really excellent video - as already said, no lifestyle nonsense and annoying music! - much appreciated.
As usual superbly informative thank you. Ive just bought my rear side door and the drivers side rear window - this weekend IS THE DAY its time to cut holes in a perfectly good van.......wish me luck Im an aircraft engineer so pretty used to cutting holes in things - bought myself a used professional power shears thats been used for ONE van! Bargain. These guys are DEFINTELY the best in the conversion business!
Best window installation video I've seen. Very detailed and clear! Thank you.
Thank you very much!
Makes such a visual difference adding the glass. Great film, it's on of those seemingly simple jobs that has a few more steps to it than you might expect!
Best video Ive seen for fitting bonded glass windows to any van. I put 4 windows in a renault master van and found the step by step guidelines easy to follow. Thanks. John
Thanks for thr feedback John, glad the video was of some help.
The definitive tutorial! Thank You so much
I'm doing this now on my 2nd van and this is the first vid iv watched on this. My god Did I use way way to mutch adhesive last time lol.
Best video for the beginner to fit bonded window's in van I have found, loads of information,. I fitted four bonded window's in my mk8 transit and have never done it before, it went very well. This video is excellent
Best video on window fitting. All the practical details to know 👌
Thank you for the nice feed back its greatly appreciated 👍
@@kiravans5874 just seen your EU web shop. Also great. Gonna order some goodies.
Good video, used it to fit my side windows today. One thing I will add is make sure you pierce a large hole in the window bonding tube otherwise it makes it very difficult to push out with the gun.
Actually considering doing the windows myself now. What an awesome video
by far the best and most comprehensive videos i have watched, and i have watched a LOT :).... very professional and its excatly how i'll be doing my windows, thankyou
Just installed my own window, and this video was very helpful! Thank you! Although I will say 2 hours to fit is very unlikely for non-professional - took me and my father 8 hours lol
Best video by to install theese windows BY FAR! Thanks a lot!
Thanks very much! Very happy it was helpful for you
Great video, just installed a window on a t5.
Echoing other comments get decent caulk gun. Mu boyfriend and I had to take turns squeezing the gun.
The duct tape we used damaged the paintwork - which isn't too bad for us as its already wrecked, but something to be mindful of.
Excellent video,. I watched it twice then got into beast mode and fitted mine. No problems. Thanks very much!
Very clear and helpful video. Thanks. I will contact Kiravans to order my windows.
Thankyou very much for making such a professional and detailed video
I really enjoyed this video, compared with other ones seen on UA-cam..I like the detailed instructions, everything seems to get covered, and nothing missed, I hope to fit an extra window soon, and will use your helpful tips to do a good job, thanks.
Thanks for the kind words Daniel, good luck with your project.
Spot on. Perfect video. Instructive! Score 10 of 10
Excellent video - I’m suddenly not apprehensive about the process at all!
Merci beaucoup pour votre démonstration de démontage et montage de la Tunisie que je fais cette commentaire 👍
Superb instructional video ,clear and calm, thanks
great video with good content thanks for sharing 👍
Best tutorial I have seen on window installation. Thank You.👍🏻
Great work and a very educational and useful video for our new project!!! Thanks!!!
Excellent level of workmanship 👍🏻spot on.
Thank you for this, any many other informative videos. I actually found that cutting from the inside using a jigsaw, with the foot removed worked the best. Just core out each corner and follow the internal reveal as a guide. You do have to keep tight hold of the jigsaw though to prevent it jumping!
Your very welcome and thank you for sharing your tips also, all information and feedback helps others with their journeys :)
This is exactly what i did when i installed my windows - blasted straight through the bracing rib too !
Helps to have a cordless jigsaw with new 'branded' jigsaw blade with Fine teeth designed for the job.
Brilliant video , installed two windows on my vivaro yesterday everything went very smoothly thanks to you guys , I used the hole saw and reciprocating method as those were the tools I had worked perfectly .
Did you fit the rubber trim over both skins of the van or just over the inner one?
@@Am-hf3yr I cannot actually remember bud , sorry man :(
Дуже все файно зроблено. Видно зразу що або спеціаліст, або просто дуже скрупульозний(точний, акуратний) чоловік.
Brilliant educational video, lots of great Hints & Tips, Feeling more confident, Cheers.
Great to hear!
Good job. Good presentation!
Steven Lie ```
Great video. Techniques described with high degree of competence and the minimum of waffle. :)
Big thank you for all the tipps :-)
Very professional. Thank you.
very good video , thanks
Brilliant presentation extremely clear and concise
Excellent presentation and very easy to follow....👍👍
Nice job, Thanks mate to sharing the video👍
Very good thanks the best explanation by far
Fantastic video really helped me to do my own windows. I have saved alot of money 👍
Great, informative video, but I am going to take my time and take all day.............one window, but thanks, great info
Thanks Peter - take all day and enjoy the process! It's not the sort of thing you'll do very often :)
5 Star presentation.
An excellent video, thanks for sharing your wisdom and experience.
Great, detailed description and clearly explained in each step. Subbed and liked. Many thanks. Looking forward to more videos.
Just brilliant thanks
Thanks for the video!
You make it look easy, well done...
When you cut out the sheet you can use tape to fix it instead of the suction cups so you have both hands to hold your grinder
Good work ❤💪👏👏👏👏
Excellent very well presented
Professional thanks👍🏆
Brilliant video and explanation thanks.👍
When is it best to carpet? Could you cut the metal out, carpet and then fit the window?
Brilliant vid, very well explained thanks!
Very good work. Thank you 👍🏻
excellent video, well presented, thanks
Great video and you made it look easy........i'm still not doing my own though! Ha Ha!!!!!
Thanks 🤣 it's not for everybody. Sometimes it is worth paying a professional to do it.
Fantastic video.
Just watched the video still not sure I should be attempting this myself lol
Same! haha
I know, it's a tough decision sometimes when it comes to these types of jobs!
I'm thinking more of everyone really confident in that sealant being that the only thing keeping the water out and the window stuck to the van is there windows with fixings out there?
@@socialising6037 When you think about it, every standard car window is a bonded window. Looking at my Honda Element, I can see the sealant at the top of the side windows.
Ace job thanks for sharing.
That was superb, thanks.
You’ve made a meal of cutting that out. Use the centre punch method as T5 Sam used. Far far easier than your effort sorry to say guys 👍🏼
The air saw is the best tool, you just trace a straight line over the reinforcing pillar and then cut out inside the second metal skin, you can buy a erbauer air saw for £60
Very helpful video can I ask what size of hole saw bit do you use for the corners?
Thanks
Amazing vid. How would I clean the bonding off the glass if it wasn’t aligned properly when the window was originally put on?
Hello, I must first praise the precision of the work, then I have a question about the protective rubber that you will use after cutting to the edge of the sheet. I could beg a dimension or some reference. Thank you
Hi, thank you for your feedback. The trim we use is as seen on this link and so offers details of the dimensions we use here: www.kiravans.co.uk/products/u-profile-window-edge-trim-black-per-metre - hope this helps.
Nice job
DOUBLE LIKE !!
so so good vid .Thank you
Thanks, Steve!
Great video, what size hole saw do you recommend?
Hi is there a reason not to apply adhesive all the way to the edge of the glass and not just around the cut out ? Many thanks
If you apply too close to the edge the bead of sealant will show as it gets squashed down, you really want the glass to look like it's floating. Hope this answers your question.
@@kiravans5874 so there's no issue with water getting behind the glass ?, obviously won't get into the vehicle but could get behind the glass upto the adhesive
@@jackbates3ify no issues at all with that.
Thankyou very much for your replys
Ive got two things that i feel are very important that need mentioning. When i did my t5.1 windows the edge that you knock the trim onto was a very different shape to the glass and needed a lot of knocking with a mallet to get it to the correct shape to sit flush. I would advise to have someone on the outside lifting the glass to and from the opening as you hammer the van body from the inside. This will save a huge amount of time over going in and out trying to remember where its not touching correctly, removing the glass/re taping it up etc. Also, and this is a big one, DO NOT push on the bottom edge of the glass, just let it bed itself. If you push the bottom the margin is much smaller than the sides and the top and the bond will come out all along the bottom of the glass and its an absolute swine to get off the van body. Hope this helps someone.
Yes thx for help Russel. I'm very nervous doing this in next few weeks but its got to be done so.....
@@zu1875lu Its not that bad. Just have a good file to flatten the cut edges and try to cover as much of the van as possible as metal filings end up everywhere, im still picking the odd bit out of my carpet in the back.
great video
Wondering what size holesaw used to give neat corners?
Did you work it out?
Thanks for the instructions! I installed the windows last evening, and sadly today I can see daylight come through the whole bottom side and lower sides. Luckily the top seems to be sealed tight, and after putting the hose on, no water comes in.
Besides aesthetics, is there any argument against filling the edge with sealant from the inside?
Hi from Australia...hoping you could assist with queries...I have purchased two SWB Rear 3/4 windows for my T6...I am most certain they are the ones you sell in size and function...one is a slider and the other a fake...i traced the slider opening to the side of my van and it does not appear to follow the inner single skin...the front forward section crosses over to the double skin...your presentation mostly details cutting out for mid-slider window...for the rear 3/4 did you have to cut into/through double skins...? Also, do you recommend a weep/breather hole with the sealend at the bottom of the fake window...? TIA
It seems professional builders are leaving the trim off and tucking the carpet in between the window and van which then sticks to the adhesive and leaves it carpeted neatly. I guess another way would be to cut the holes then carpet right to the edge glued, then put the trim on thus getting a neatly done edge with the carpet tucked in all around under the trim. The problem I find with your way is it's then difficult to carpet neatly to the trim edge
fine work bud
Professional!
il be installing side windows this week. Your video has been very clear and help full and seems best easiest method.
just quick question, wont bonding leak in side being so closed to trim? This is only thing am worried about. Cheers
As long as you don't use more than shown you'll be fine, the trim actually helps to push the bonding adhesive outwards away from the edge.
@@kiravans5874 thanks for reply, i fitted them yesterday. Followed your steps and worked out perfect👌👍 thanks for the video brilliant 👍
Very good
Thanks for the video! Huge help and installed the windows and they look great... however I have discovered a leak at the top 😢 any tips for sealing? I can’t get the nozzle of the sikaflex down to the leak area behind the glass
Hi, sorry - only just seen this. It's always so annoying if you discover a little leak in the window bonding. It is usually almost impossible to fix by applying more adhesive/sealant because of the small gap to get the nozzle in. In my experience it pays to get an auto window fitter to quickly remove the window and re-bond it. A professional should have the correct kit to remove the glass without damaging it or the van.
@@kiravans5874 thanks for replying. I managed to fix the gap by squashing the nozzle and slipping it down behind the glass. It’s worked a treat but getting a repair is always the back up plan. Thanks for replying 👍🏼
@@bobbinational having the exact same problem :( Going to try your fix. Was contemplating on using the same sealant used to glue the window to the van or sikaflex. Probably going with the sika after reading your comment. Wish me luck!
@@Ramdapanda yeah go for it! Now in the vid they mention doing the line of sealant smoothly. I just bit that sucker and got as much sealant down in those gaps. Little tip for you too I discovered that if you go inside the van and look out you can often see the gaps too. Just lash it in and also have loads of alcohol wipes at the ready to clean up after as it can often be a bit messy ! Go for it
@@bobbinational haven't been able to see mine but it leaks like there wasn't a seal at all in one place. How come you went with sika instead of the glue by the way?
I also asked a friend who had the same issue. He solved it by making a nice seem all around the window with more glue, using a credit card and masking tape which also seems like a good enough solution
you make it look easy if you were carpeting would carpet first then cut windows
Yes, in an ideal world, with a dry workshop to do the work in, you would carpet first and then put windows in. However, you can still put the windows in first if needed and then come back to carpet at a later date. It just takes a little longer to finish off neatly around the windows.
Brilliant video. What size hole saw did you use? Thanks
I had a real tough time squeezing out the adhesive even after warming it. I applied too much adhesive tbh as some squished out all over the top and I spent forever cleaning it off, but then it started to cure before I could clean it all off. I also applied too much primer, on a tailgate the gap is really thin top and bottom after applying the rubber, so the dabber almost puts it on too thick. The tape I used also let the weight of the window somehow pull it down 😩 Is there any advice to remove visible primer or excess adhesive? Many thanks.
What size drill saw did you use?
When fitting a tinted window covering where the panel is not cut out (and the van is white in colour), will the white panel be seen through the tint when fitted .
Yes you will see the white of the panel through the glass, have a look at our 'fake' windows which are fully fritted.
Where abouts is KIRAVANS based please ?????
Could have used sikaflex p2g and avoided added primer steps.
How thick a bead of bonding would you say is needed. Thanks
We offer two types of edge trim, a standard option which covers 2-5mm edges and extra wide which covers 8-14mm edges. We normally recommend the wider trim as it's easier to fit. However, if you have the time and the muscle power to cut out the metal skin, then the narrow trim will give you a slightly neater finish. Please see the link for details: www.kiravans.co.uk/products/u-profile-window-edge-trim-black-per-metre?variant=30716894314549
hey mate!!
would you suggest going genuine sliding windows or aftermarket ones for my t6.1?
im not sure on what to get
I like the idea of it being flush