Unveiling the Secrets: Transforming Dirt into Magnificent Damascus Steel!

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  • Опубліковано 1 сер 2024
  • "From Dirt to Damascus" takes viewers on a mesmerizing journey from the hinterlands of Arizona to the intricate process of forging iron ore-rich dirt and rocks into Damascus steel. Rybar, a seasoned expert in the art of blacksmithing, imparts his extensive knowledge as he guides four student blacksmiths through an intensive five-day class.
    This captivating film explores the secrets of Wootz and Damascus steel production, techniques used for crafting legendary weapons like Samurai swords, which have largely been lost to the trade. The documentary, titled "From Dirt to Damascus," sheds light on these age-old methods, offering a rare glimpse into a forgotten world.
    The video is part of the Cabot Guns "Portrait of a Craftsman" series. Brought to you by Cabot Guns and Warwood Tool.
    Timecodes
    0:00 - Intro
    1:13 - Day 1 The Search For Iron Ore-Rich Materials
    2:42 - Day 1 The Influence Of Growing Up In a Family of Steel Makers
    3:57 - Day 1 The Mission and Plan To Set Out To Make Damascus Steel From Dirt
    4:29 - Day 1 How to Pan for Iron Ore in Lynx Creek, Arizona
    13:29 - Day 1 Secret Location Ancient Dry Creek Bed Containing Iron Ore Rich Dirt
    14:57 - Day 2 Ray Prepares Two Teams of Students
    15:57 - Day 2 Ray Discusses Materials That Will Be Used
    18:10 - Day 2 The Crucible That Will Process "The Button"
    18:42 - Day 2 Preparing to Forge Bloomery Iron
    19:45 - Day 2 Sparking Up the Crucible
    20:14 - Day 2 Using Metallurgical Coke
    21:57 - Day 2 First Stage of Converting Blooming Iron Into an Ingot
    22:21 - Day 2 Controlling Eutectic Point of Bloomery Iron Using Flux
    23:05 - Day 2 Return to Checking the Crucible
    23:32 - Day 2 Ray Explains What Happening In The Crucible
    24:50 - Day 2 How Heat and Oxygens Transform Product To Make Steel
    25:47 - Day 2 Team B Receives Instructions from Ray
    26:45 - Day 2 Matt Welds The Handle And Team B Gets To Work
    27:41 - Day 2 Team A Gets Started
    27:52 - Day 2 Cutting, Folding And Drawing Steel
    28:48 - Day 2 Big Reveal From The Crucible Process
    30:20- Day 2 Summary And Final Thoughts From The Day
    34:25 - Day 3 Early Morning Start at Stone Church Forge
    36:28 - Day 3 What Is Puddling?
    36:50 - Day 3 Ray Shows A Cool Technique On How To Check Carbon Content?
    40:39 - Day 3 Use Iron Oxide aka Scale and Crucible Steel
    44:28 - Day 3 Puddling to Desired Carbon Content.
    47:44 - Day 3 Ray loses his valuable button (Crucible Ingot) Free for all ensures
    50:29 - Day 3 About the American Bladesmith Society And Ray Rybar's Involvement
    53:58 - Day 3 Puddling Crucible Ingot Processing.
    56:18 - Day 3 Mystery of Missing Button Solved. It was Where?? Ray offers it up to the students
    58:10 - Day 3 Forge Welding. The Students Forging, Cutting, Stacking.
    1:00:35 Day 3 Students Recap The Day of Work
    1:02:07 - Day 4 The Plan for The Day
    1:02:47 Day 4 Back To Work!
    1:03:28 Day 4 Reveal! First Look at Damascus Pattern
    1:04:30 Day 4 A Look at Team A's Damascus Steel
    1:05:53 Day 4 Hammer On Boys!
    1:06:08 Day 4 First Look At Ray's Billet That May One Day Become a 1911 Slide
    1:06:56 Day 4 Damascus Steel and Cabot 1911's
    1:08:32 Day 4 Mat Decides What Type of Blade He Will Make
    1:10:00 Day 4 The Push To Make Blades Begins
    1:11:34 Day 4 Sam Reveals The Blade Idea He Will Make
    1:13:14 Day 4 Team B Decide To Go Big! A Wakizashi Sword!!!
    1:15:42 Day 4 After A Long Day The Guys Reflect
    1:18:07 - Day 5 The Final Session Instructions From Ray Rybar On Finishing Blades
    1:19:32 - Day 5 Ray's Status On Making A Damascus Billet For Cabot Guns
    1:20:09 - Day 5 Matt's Plan To Finish Off His Knife
    1:20:34 - Day 5 Sam Announce His Surprise Project
    1:21:21 Day 5 The Final Push To Complete Blades Begins
    1:23:07 Day 5 What Does The Futre Of Bladesmthing Look Like
    1:26:06 Day 5 The Students Push To Finish Their Blades
    1:28:56 Day 5 Approaches The End
    1:30:30 Day 5 Sam Reveals The Surprise Blade
    1:31:18 Day 5 Thought On Preseving The Indutrial Arts
    1:33:32 Day 5 Leaving Camp Verde With Dirt to Damascus Billet To Make a 1911
  • Комедії

КОМЕНТАРІ • 19

  • @JeffFryeSr-jm4vn
    @JeffFryeSr-jm4vn Місяць тому

    Much Respect for Ray and for all of you sincerely

  • @costaknives
    @costaknives 8 місяців тому

    This is fabulous. Ray is a legend and has so much knowledge. I'm glad this got made!

  • @YourProtectionSpecialist
    @YourProtectionSpecialist Рік тому +2

    It was such an honor to be asked to be a part of this documentary - it truly is an amazing bit of storytelling, and cinematography.
    I am absolutely thrilled that this process, and my coach and friend Ray Rybar have been featured, preserved and shared in such a manner. Rob Bianchin - not only do you make some of the finest 1911's on the planet, your work to preserve the industrial arts deserves serious recognition. Thank you for doing what you do! To my new friends, Chris & Chris, Matt, Chrispy - what an honor it was to work with you, I feel truly blessed to know you and to have shared this amazing experience with you. Crispy - your film-making is award winning!!
    Anyone interested in blacksmithing, metallurgy, blade-smithing, industrial arts, and the history of one of the most important process throughout human history - the making of steel - you need to check this out!

  • @evank7113
    @evank7113 Рік тому +4

    Why does this video not have 10 million views already

  • @rooster7658
    @rooster7658 Рік тому

    Incredible...thank you

  • @josephfagnoni5677
    @josephfagnoni5677 3 місяці тому

    Really amazimg

  • @valeryk2759
    @valeryk2759 Рік тому +2

    It's really something, guys! It was a pleasure to look it. With all respect from Russia.

  • @pyeitme508
    @pyeitme508 Рік тому +3

    So awesome 😎😎

  • @Rebel8MAC
    @Rebel8MAC Рік тому +2

    Just in time before my ultimate bedside arrives!! Such a fascinating watch! Thank you for consistently giving us content about ideas and the amazing projects yall are working on. 💪

  • @chuckbrodd9345
    @chuckbrodd9345 Рік тому +2

    So very cool to see the entire process (or the condensed version of it) and to gain a better understanding of all that goes into making Damascus Steel. Thank you all for sharing this with us.

    • @gattzflappa6306
      @gattzflappa6306 5 місяців тому

      This is pattern forged steel, not "Damascus". Damascus is a crucible steel, meaning that is completely liquefied in a crucible. Damascus steel is also never quenched due to the way the steel patterns itself during forging. Pattern welded steel, as shown in this video is a combination of several different grades of steel and iron that have been stacked and folded to create a pattern reminiscent of Damascus steel.

  • @jensenwilliam5434
    @jensenwilliam5434 Рік тому +2

    Would love to own a 1911 made of Damascus!!!
    Thank you for this video.

  • @gattzflappa6306
    @gattzflappa6306 5 місяців тому +2

    This is pattern forged steel, not "Damascus". Damascus is a crucible steel, meaning that is completely liquefied in a crucible. Damascus steel is also never quenched due to the way the steel patterns itself during forging. Pattern welded steel, as shown in this video is a combination of several different grades of steel and iron that have been stacked and folded to create a pattern reminiscent of Damascus steel

  • @mustamuri
    @mustamuri 5 місяців тому

    20-30 ear's ago Viking smed in tv , sadli it is no youtube...he was in another level to make his steel in the rock ...

  • @XAPAN88
    @XAPAN88 Рік тому +2

    This is beyond cool…

    • @Cabot1911
      @Cabot1911  Рік тому +3

      Thank you! we are happy to help to preserve these arts for future generations!

    • @pyeitme508
      @pyeitme508 Рік тому +1

      ​@@Cabot1911 rad

  • @theyettigaming2754
    @theyettigaming2754 10 місяців тому

    weird question but does anyone know if this class is still available or will be a way to take it in the future? like can you pay to get this lesson?

  • @kennethlang5669
    @kennethlang5669 4 місяці тому

    How can I get in touch with Ray?
    I'm back in Pa in Brownsville pa. Camper trailer