Getting ready to put headers on my daughter's 1991 Jeep YJ and I found your videos. Bookmarked a couple of your videos for when I actually do the header job. Really enjoy them, very informative and not too long so easy to watch. I'm a big fan of your outtakes, shows your humor and the time and talent to make these videos for us to watch. If it were easy, we'd all be doing them. Thanks a lot and keep up the good work!
Honestly, I would skip the wire brush and sandpaper. Even if the head is cast iron rather than aluminum, any kind of abrasive can damage the surface by creating gouges and/or low spots. Not only that, but there is the possibility of getting abrasive particles in your ports. Even if you try to block them with wads of cloth or paper towel. Remember, a gasket surface does NOT have to be shiny clean. As long as all the gasket is removed and the machining marks on the metal are apparent, you are good. It does not have to be a mirror finish.
I agree with this matt . The wire brush on a head was making me cringe, you know it put micro scratches all into it, and that heavy sandpaper. I wouldn't even touch that machined surface with sandpaper. yikes...
Your UA-cam Channel combined with my Haynes manual have literally taught me tons of great stuff on how to do everything on the Jeep by myself these past 4 Years. Please keep it up :D
Yes, 244k miles. Clutch sticks a tad but the engine is great. I’m gonna assume the diff fluid as well as tranny fluid have never been changed. You think it would be a bad idea to change them or maybe to risky?
Not too risky, but may show damage already done. Sometimes people start having issues after changing neglected fluid, but it's not the new fluids fault. It can make damage already done evident. Sometimes old fluid is thick and dirty. The system is barely hanging on because the dirty fluid is stickier. I'd change it and see what happens.
I can tell you this I have been working on my own cars and trucks motorcycles boats whatever has an engine since the '80s. I could not even guess how many times I had to put a water pump on twice just because I did not prep the surface correctly. This was happening so frequently I always bought an extra gasket whenever I purchased a water pump. Back in the late '90s I was getting ready to go on a scuba diving trip off of North Carolina. It is almost a 400 mi trip one way. So I changed the oil in my mustang I was checking the fan belt and for some odd reason I decided to spin the water pump since I had the belt off. it hadn't start leaking yet but you could hear the bearing and there was slop in the bearing also. This was on a Sunday afternoon so I grabbed my pickup truck and ran to the store for a water pump and a second gasket. As I was finishing it was just getting dark. After 10 minutes of running sure enough there was a leak. I was so frustrated that I think I could have removed every one of the bolts with just my fingers. So now I had to get my stadium lights out and take everything apart again. As soon as I remove the water pump I could see three different spots that I just plain and simply missed. Put everything back together and it was perfect. Now after that incident I never had to do the water pump twice ever again. I make sure that I have plenty of light so I can physically see any spots and I take my finger so I can feel any spots. I can tell you one thing I prefer working on cast iron heads over aluminum. Aluminum scares me. Everybody's been talking about these new disc that you can attach to your air power side grinder. They come in different colors and each rubber piece is about an inch to 2 in. They're supposed to be safe on aluminum I just haven't had the chance to buy a set and play with it. Thank you for your video I enjoyed watching it and I look forward to watching more of your videos. Again thank you for sharing.
This is a forgotten and overlooked part of a lot of repairs. Doing a bad job at this part can ruin or make a repair ineffective, so it's really important to not gloss over this.
When sanding (you pros out there can correct me if I'm wrong) I think it'd be ideal to use sticky sand paper stuck to a wood block so the sanding is even as possible thus creating little to no beveling of the head surface. Thoughts?
You are supposed to sand very lightly so there should be no beveling happening anyway. If you are sanding hard enough by hand to start eating away at the block you are probably Superman as well. I think it would take some serious by hand work to do any major damage like you are thinking. You can however put too many little scratches in it.
I was taught to not use sandpaper because it will ALWAYS remove tony amounts of head material no matter which metal... Those fiber sanding disks work GREAT...(scotchbrite surface conditioning disks)
600 grit with a longish sanding block for heads lower grit to take more material out and level the mating surface with out taking to much material away dark spots are low area's and could have poor mating contact.
Nice. But I've been searching all day, and why does *no body* ever address how to clean and prep the aluminum intake manifold??? Mine has rtv and crud stuck to it, and I have no idea how to safely get it off without damaging the soft aluminum. ????
Yeah. Have to be careful. Use plastic puffy knives and here’s my video on getting the gunk off. Check out the comments on the video as well for others suggestions. Super Clean Aluminum Engine Parts ua-cam.com/video/ZbxiEIkGA5k/v-deo.html
@@JeepSolid thanks, I'll check out your vid. I'm in the middle of doing it right now... Plastic isn't working, solvents aren't working, ...I'm mostly carefully using a razor and my fingernails. Haha....
There's two studs on either end of the head, bottom row, for holding the exhaust manifold on. One of mine was broken off and had to remove it. I noticed that when I inserted a wire in the hole that it goes all the way in and touches the head bolt. Should I use a sealer on the new bolt or if not, in your opinion would you think oil or coolant would leak from it.
+Randy Anderson Check out my video on installing the head on my 4.0 rebuild. One of the head bolts extends into the water jacket and requires sealant. I linked the sealant in that videos description.
Great video! 1988 YJ 4.2L six. Just put a harmonic balancer on ,and now my (belt) on the water pump/fan clutch pulley is slipping off towards the engine? its hanging off the edge about half of the belts width. Ever heard of this? Any help would be appreciated. Torqued the H.B. to 80 ft/pounds that pushed it in closer to the timing chain cover. But it doesnt line up with the water pump pulley... Anyway thanks great channel!!
It was but it was slipping forward before, now slipping towards the motor.I think im going to line up my h.b. with the fan pulley. then install a longer bolt at crankshaft. torque it down (longer bolt should prevent pressing the h.b. in towards the motor) longer bolt should allow me to torque it. the two pulleys are like 1/2"off each other now. What i don't like is when the pulleys are lined up the h.b. is only sitting about half way on the crank shaft. :( Thanks!!
Wow. That's horrible. My TJ is 5 years older than yours and my ports were nothing like yours when I replaced my exhaust mani this summer. You did a pretty detailed job of cleaning everything out though. Unmatched, from what ive seen. Id just be worried about the rest of the engine
+Nathan Kopel Yeah, it was pretty bad. Good news is I plan on tearing the engine down and rebuilding it. Although, it runs and sounds good.... So we'll see what I find.
i wouldn't use sandpaper on any engine component, you will NEVER get all the "sand" removed afterward, not good when it travels into a valve seat and cylinder wall.... at my shop i use a roloc wheel on my die grinder, cover all ports before doing any cleaning & gasket removal.
It depends on the gasket on a intake or exhaust no do not put silicone on it put if its a oil pan or something of that nature put it in corners or any bends in the gasket
+Randy Anderson I do have an idea. Can’t always respond to comments on older videos, but I try. It’s been a busy week. I responded on your other comment with an idea.
Great video! The bloopers give it an A+ lol. Very good info, thank you
+Mark Wade Haha! Thanks. Honestly, the bloopers are my favorite part!
The bloopers are sometimes the best part. Seriously, it helps some of us relate.
And after all that work it's still just a Jeep! lol
Cleaning gasket surfaces can be a real pain, and you showed a great step-by-step here. Nice video!
+BroncoSolid Thanks Bud
Getting ready to put headers on my daughter's 1991 Jeep YJ and I found your videos. Bookmarked a couple of your videos for when I actually do the header job. Really enjoy them, very informative and not too long so easy to watch. I'm a big fan of your outtakes, shows your humor and the time and talent to make these videos for us to watch. If it were easy, we'd all be doing them. Thanks a lot and keep up the good work!
Honestly, I would skip the wire brush and sandpaper. Even if the head is cast iron rather than aluminum, any kind of abrasive can damage the surface by creating gouges and/or low spots. Not only that, but there is the possibility of getting abrasive particles in your ports. Even if you try to block them with wads of cloth or paper towel. Remember, a gasket surface does NOT have to be shiny clean. As long as all the gasket is removed and the machining marks on the metal are apparent, you are good. It does not have to be a mirror finish.
I agree with this matt . The wire brush on a head was making me cringe, you know it put micro scratches all into it, and that heavy sandpaper. I wouldn't even touch that machined surface with sandpaper. yikes...
Great tutorial for a guy like me who has never worked on cars. I love soaking up these lessons and how to videos. Thank you so much for doing these.
+Matt Josephson I'm glad they help you out. Thanks for the support and feedback!
Your UA-cam Channel combined with my Haynes manual have literally taught me tons of great stuff on how to do everything on the Jeep by myself these past 4 Years. Please keep it up :D
You sound like Micky mouse after puberty, great video man
Haha! At least post pub
😂😂😂😂😂😂😂
LMFAO!!!!!
I love it
I thought the same thing lol. That's funny
Dude, I have a 94, the guy who owned it before me took horrible care of it. Your videos are saving me heaps of money! You’re my hero.
Awesome! Glad they are helping you out. A lot of my repairs are on my 94 6cyl. Is yours a 6 cyl as well?
Yes, 244k miles. Clutch sticks a tad but the engine is great. I’m gonna assume the diff fluid as well as tranny fluid have never been changed. You think it would be a bad idea to change them or maybe to risky?
Too* risky
Not too risky, but may show damage already done. Sometimes people start having issues after changing neglected fluid, but it's not the new fluids fault. It can make damage already done evident. Sometimes old fluid is thick and dirty. The system is barely hanging on because the dirty fluid is stickier. I'd change it and see what happens.
I can tell you this I have been working on my own cars and trucks motorcycles boats whatever has an engine since the '80s. I could not even guess how many times I had to put a water pump on twice just because I did not prep the surface correctly. This was happening so frequently I always bought an extra gasket whenever I purchased a water pump.
Back in the late '90s I was getting ready to go on a scuba diving trip off of North Carolina. It is almost a 400 mi trip one way. So I changed the oil in my mustang I was checking the fan belt and for some odd reason I decided to spin the water pump since I had the belt off. it hadn't start leaking yet but you could hear the bearing and there was slop in the bearing also. This was on a Sunday afternoon so I grabbed my pickup truck and ran to the store for a water pump and a second gasket. As I was finishing it was just getting dark. After 10 minutes of running sure enough there was a leak. I was so frustrated that I think I could have removed every one of the bolts with just my fingers. So now I had to get my stadium lights out and take everything apart again. As soon as I remove the water pump I could see three different spots that I just plain and simply missed. Put everything back together and it was perfect. Now after that incident I never had to do the water pump twice ever again. I make sure that I have plenty of light so I can physically see any spots and I take my finger so I can feel any spots.
I can tell you one thing I prefer working on cast iron heads over aluminum. Aluminum scares me. Everybody's been talking about these new disc that you can attach to your air power side grinder. They come in different colors and each rubber piece is about an inch to 2 in. They're supposed to be safe on aluminum I just haven't had the chance to buy a set and play with it.
Thank you for your video I enjoyed watching it and I look forward to watching more of your videos. Again thank you for sharing.
wish i found this 4 gaskets ago.. lol first ever rebuild. shortcuts are a fast way to where i'm at now. measure twice cut once.. Thanks for the vid!
This is a forgotten and overlooked part of a lot of repairs. Doing a bad job at this part can ruin or make a repair ineffective, so it's really important to not gloss over this.
+wegngis Very true. Don't want to go through the whole repair just to have it start leaking... :(
Watched when you made this and now I'm using the information you provided in this video to do the same
Yet another one of your videos that have helped me a ton! Thanks!
When sanding (you pros out there can correct me if I'm wrong) I think it'd be ideal to use sticky sand paper stuck to a wood block so the sanding is even as possible thus creating little to no beveling of the head surface. Thoughts?
You are supposed to sand very lightly so there should be no beveling happening anyway. If you are sanding hard enough by hand to start eating away at the block you are probably Superman as well. I think it would take some serious by hand work to do any major damage like you are thinking. You can however put too many little scratches in it.
You should also use an autobody sanding block when sanding flat surfaces never use just your hands always sand using a block.
Great vid, really helped men gotta do exhaust manifold gasket.
Thanx a lot.
Great! Glad it helped.
Love your videos. Wish I had a channel like yours back when I had my 94 yj. I would probably still have it! Now to get another one.
You should get one ;) fairly inexpensive now.
I wish you had told us how to do the aluminum ones. Since, they are softer!
I was taught to not use sandpaper because it will ALWAYS remove tony amounts of head material no matter which metal...
Those fiber sanding disks work GREAT...(scotchbrite surface conditioning disks)
Use a shop vac when you’re scraping not after! How do you know that valves aren’t open allowing debris chunks into the cylinder?
Jeep solid. , Could you tell me what's the best way to clean some carbon deposits in the motor ? And valves ?
600 grit with a longish sanding block for heads lower grit to take more material out and level the mating surface with out taking to much material away dark spots are low area's and could have poor mating contact.
Nice. But I've been searching all day, and why does *no body* ever address how to clean and prep the aluminum intake manifold??? Mine has rtv and crud stuck to it, and I have no idea how to safely get it off without damaging the soft aluminum. ????
Yeah. Have to be careful. Use plastic puffy knives and here’s my video on getting the gunk off. Check out the comments on the video as well for others suggestions. Super Clean Aluminum Engine Parts ua-cam.com/video/ZbxiEIkGA5k/v-deo.html
@@JeepSolid thanks, I'll check out your vid. I'm in the middle of doing it right now... Plastic isn't working, solvents aren't working, ...I'm mostly carefully using a razor and my fingernails. Haha....
Great video
Good video, great to show different cleaning options...thanks.
Thank you!
Very helpful and informative. Keep the videos coming.
Thanks. Will do
There's two studs on either end of the head, bottom row, for holding the exhaust manifold on.
One of mine was broken off and had to remove it. I noticed that when I inserted a wire in the hole that it goes all the way in and touches the head bolt.
Should I use a sealer on the new bolt or if not, in your opinion would you think oil or coolant would leak from it.
+Randy Anderson Check out my video on installing the head on my 4.0 rebuild. One of the head bolts extends into the water jacket and requires sealant. I linked the sealant in that videos description.
What about the aluminum intake , ho do you clean that
Tip for taking a broken brittle piece of valve gasket that accidentally fell in the piston hole?
Great video thanks
Great video! 1988 YJ 4.2L six. Just put a harmonic balancer on ,and now my (belt) on the water pump/fan clutch pulley is slipping off towards the engine? its hanging off the edge about half of the belts width. Ever heard of this? Any help would be appreciated. Torqued the H.B. to 80 ft/pounds that pushed it in closer to the timing chain cover. But it doesnt line up with the water pump pulley... Anyway thanks great channel!!
+john tychsen sorry, not sure. Wasn't slipping before hb change?
It was but it was slipping forward before, now slipping towards the motor.I think im going to line up my h.b. with the fan pulley. then install a longer bolt at crankshaft. torque it down (longer bolt should prevent pressing the h.b. in towards the motor) longer bolt should allow me to torque it. the two pulleys are like 1/2"off each other now. What i don't like is when the pulleys are lined up the h.b. is only sitting about half way on the crank shaft. :( Thanks!!
@@thewaterheaterfactory try some sort of spacer or washer
Wow. That's horrible. My TJ is 5 years older than yours and my ports were nothing like yours when I replaced my exhaust mani this summer. You did a pretty detailed job of cleaning everything out though. Unmatched, from what ive seen. Id just be worried about the rest of the engine
+Nathan Kopel Yeah, it was pretty bad. Good news is I plan on tearing the engine down and rebuilding it. Although, it runs and sounds good.... So we'll see what I find.
Awesome video. Thanks
"Hoh hoh...wipeout!!"
"Hoh hoh"
*mickey becomes a mechanic*
Where did you get a blue yj
Great video keep them coming
Thanks!
i wouldn't use sandpaper on any engine component, you will NEVER get all the "sand" removed afterward, not good when it travels into a valve seat and cylinder wall.... at my shop i use a roloc wheel on my die grinder, cover all ports before doing any cleaning & gasket removal.
sir, Do you have a need to put a silicone in a gasket?
It depends on the gasket on a intake or exhaust no do not put silicone on it put if its a oil pan or something of that nature put it in corners or any bends in the gasket
thanks for the useful vids !! thumbs up !!
Thanks for watching!
what if you add 500lbs and you have auto i have 3.,73 with 33s 4 door added about 600 lbs what gear should i get
+Jim Layey that's a good question. A good research and video project idea.
So I take it you dont know anything regarding the end bolts holes leading into the water jacket?
I take it you're super impatient about getting a reply on a UA-cam comment?
+Randy Anderson I do have an idea. Can’t always respond to comments on older videos, but I try. It’s been a busy week. I responded on your other comment with an idea.
God i love yjs
Cookie disks work good on iron
Yeah, good idea. What grit do you use?
Damn man, good job!
Thanks!
Thanks bud
Thanks kermit frog 🐸 😂 nah man jokes thanks for your help
"This is ok for iron"... so what's ok for aluminium?
project farm guy?
Steel wire wheel on a drill. Thank me later
@riikerman1 your mother
No need for the dumb music