Why is precision investment casting the most popular process in the manufacturing industry?
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- Опубліковано 7 чер 2023
- Precision investment casting is the most popular process in the manufacturing industry for several reasons. Firstly, it allows for the production of highly complex parts with fine details and tight tolerances, making it ideal for applications in industries such as aerospace, automotive, and medical. Additionally, investment casting offers excellent repeatability and consistency, ensuring that parts are manufactured to the same high-quality standards every time. Furthermore, the process allows for the use of a wide range of materials, including alloys that are difficult or impossible to machine, providing greater design flexibility and material selection. Finally, investment casting is a cost-effective process, especially for small to medium-sized production runs, as it eliminates the need for expensive tooling and machining.
Welcome to SIMIS, our precision foundry. We provide high-quality casting products and services, including： investment casting, heat treatment, surface treatment, and more. Please visit our website at investment-casting.net/ to learn more.
investment-casting.net/
simis@investment-casting.net - Наука та технологія
All
That is not an investment casting. It’s a wax molded core used in an investment casting. The core will be dipped in the ceramic plaster slurry and the slurry will dry and encase the wax core. Once dry, the wax core will be leached out (melted) and then molten metal poured into the empty plaster shell. Once the metal solidifies, the plaster will be broken off and the metal casting will be deburred and cleaned. You will have the same geometry in metal that once was the wax core.
That's a professional
Ok
What percentage of shrinkage should be expected?
❤❤❤/
THANK YOU!!! At least we know what we’re looking at!
This is the mystery of all UA-cam shorts as no one has the intelligence to leave a description.
Description is added. Check it once.
@@naveenahsnI did already. people want to know WHAT IT IS YOU'RE MAKING!
@@ExploringCabinsandMines He doesn't make shit. He stole the video from the original creator.
Proses pembuatan cetakan logam?
@@danl.4743 Ahhhh didn't think of that.
This isn’t why they use investment casting.
This is the phase of investment casting where they make the wax investment.
They then after attaching sprues, pathways for molten metal, they cover this in ceramic slurry and refractory in several coats. Then bake it off, melting the wax out of it.
Then put it in a ceramics oven and bake it to harden it and preheat it for molten metal to be poured into it. This will result in a high quality surface finish and quality part that will require much less surface finishing to have a nice and smooth finish, to be painted or coated
That last bit was why they investment cast parts.
A look is peers, very professional, but small series did not seriously write the title and description
"This is the phase of investment casting where they make the wax investment."
They are using a die casting technique to create the investment.
Fair enough..
But they are praising investment casting technique, then out of all the other parts of the investment casting process, showing the die casting technique.. 🤔
This seems confusing as investment patterns can be made other ways, including polystyrene cut and glued, and 3d printed patterns.
So they're speaking of investment casting and showing us die casting😂
@@cornpop3954 With lots of flaws and lots of refinishing work not to mention the rejects.
Me parece más a inyección por gravedad de poliuretano expandible de alta densidad
@@cornpop3954 Many parts cannot be die cast as the shape won't come out of the die. Using wax investment casting means a multi-piece die such as the one shown can be used to make a complicated part that if cast in metal would fuse the thing together.
@simscasting you guys need to give this worker a bigger table.
WOW!!
A REALLY TRICK, COMPLEX MOLD!!
NICE MACHINING!!
Thanks for your support
Hey that's the mould for the heads we use on our products. How random this turned up in my feed. I'm one of the engineers for the company you make these for. Nice to see.
random coincidence, please explain further? Heads for what?
thank you
A la couleur On dirait presque un produit alimentaire
Google is listening
@Tonino69sansevero в,,... ..........з...
Это образец детали из воска. Потом его обольют гипсом, воск выплавят и в полость зальют металл.
Muito bem ,,,depois dessa eu descobri, obrigada ❤
Hvala na objasnjenju
про гипс хорошо придумал, это модель, тупо закапывают в землю и заливают расплав.
@@ceg741 он правильно сказал. Есть такая технология для точного литья. Называется литье по выплавляемым моделям. Только там не гипс применяется, а специальная обсыпка. Восковая модель макается в раствор суспензии и посыпается затем маршалитом. Сушится. И так несколько раз, пока не создается прочная многослойная оболочка. Таким способом отливаются очень точно детали практически любой конфигурации.
@@user-bo5qv5yd4n, в жидкое стекло все это макается, потом в ванну с песком опускается, а песок снизу напором воздуха продувается.
Good mold makers are worth their weight in gold.
thank you
сложная форма заливки деталей! талантливый конструктор ее придумывал!!!
-- это восковая модель. сейчас на неё нанесут бронзовую пудру, опустят в ванну, чтобы пудра типа склеилась (как жидкое тесто на котлете), потом поместят в печь (воск вытечет), а в конце зальют форму лямением.
@@user-bi8yg2yx5hВ электролитическую ванну?А потом с готовой детали эта корка сама облетает,или что с ней стает?Я знаю про оболочечные формы,но здесь пока непонятно,как делают оболочку
Soocuh
У нас нааамного сложнее есть. Есть большие детали, которые женщины разбирают как мы двигатель от жигуля. Там столько всяких вставок и прочего. А есть еще мелкие, в которых тоже также разбираешь, только все миниатюрное. Поэтому там женщины работают. А я как раз такой восковой пресс обслуживал и женился на одной из этих работниц😂 Предлагаю ей СТО открывать, она мотор может перебрать, только подучить маленько)
компютер пишет программу, потом фрезер ЧПУ делает форму. всё просто.
It just keeps going!! That tooling must cost a fortune 😮
A true Craftsman, nice to see 😊
😊
Well done.
thank you
Wow those floral pants are just spot on.
Because the final product out of the mold requires very little to no, processing
yes
Spot on. But is what used to be called a video description, now video question... 🤔 Lol
😮😂
😂
It's very time consuming. Only use investment cast where absolutely necessary.
love how 4ra connects us with cricket stars, feels so authentic! 🌟 it's like being part of the team.
I was convinced he would open it up and some sort of 3d waffle would appear 😅
I'm just hungry, i need to eat
It is popular because it can produce an almost finished item that requires very little machining to final dimensions. Prior to this steel and other metal parts would be machined out of solid billets requiring multiple tooling. It can produce very strong and homogeneous parts. That shown was the wax master.
Finch brings great energy to 4ra events, really enjoying it.
Amazing work, bu wts this?
lost wax casting
Nice mold. Cool injection molding
Lucro fabuloso, a indústria de peças plásticas.
Not much profit
I would have never guessed.. ty
this is sick!!
Wow!! Que molde tan genial!! 😮😮
Guy got sacked for making everything out of butter
We are in normal production
I thought it was Caramac chocolate.
Rigid Poliuretane casting, perfect for car parts manufacturing.
Rigid polyurethane casting is a popular method for manufacturing car parts due to its ability to produce high-quality, durable, and precise parts. Polyurethane is a versatile material that can be tailored to meet the specific needs of different car parts, such as bumpers, spoilers, and interior components.
The polyurethane casting process involves pouring a liquid polyurethane mixture into a mold, where it is allowed to cure and harden. The resulting part can then be removed from the mold and finished to meet the required specifications.
One of the key benefits of rigid polyurethane casting for car parts manufacturing is the ability to produce parts with complex geometries and fine details. Additionally, polyurethane is lightweight, resistant to impact and abrasion, and has good thermal and chemical resistance, making it an ideal material for car parts that need to withstand harsh conditions.
Overall, rigid polyurethane casting is a cost-effective and efficient method for producing high-quality car parts that meet the demanding requirements of the automotive industry.
бедная женщина такие тяжести тоскает.
this is high density polyurethane foam moulding. A liquid mix is poured as the sliding pieces of the mould you see all slide in. The mould is sealed, then heated while the reaction takes place. The absence of voids and rips signifies a high quality process.
Man, I appreciate your support with all the cheese talk around here, and waxing samples.
Seems to be prototype at DSM
Looks like wax to me
Need to do that on a bigger table
yes
@@simiscastingalso a rubber matting on the table top would stop it from sliding around so much
Awesome.
No welding, one solid piece product that’s an absolutely perfect fit every time.
Precision casting is preferred because it gives precision results without the precision machine work. It cuts down on time and cost of manufacturing by using an already precision made mold, instead of precision machining every single part out of a chunk of whatever material they're using
Very. skillful. !!!!!
yes
Well, if it’s the most popular process, at least let us see what the finished product looks like so we can make that determination for ourselves!
Called lost wax in uk very skilled patternmaker made that mold ,I know I was one
You can call us for projects
Great looking Jig. I used to be a machinist did a lot of mill work I know this is casting I made a major landing gear part that went in the space shuttle pretty cool job when I was a young man.
Are you still doing that
It is absolutely amazing what people can do with Velveeta these days. What will they think of next?
I'll watch a longer video. I find this interesting.
I just realized that's a woman handling that press.
That is an awesome manual mold. Very simple and does a great job.
Największą sztuką, jest wykonanie formy.🦾👍
Thank you
thats a nice little job
Not all jobs can be replaced by machines. In our youtube videos, the tiring jobs have been replaced by machines. However, human inspection also requires manual operation. The human brain is too powerful.
I die cast, the Master machinist is the MAN . He makes all this possible.
Anybody can remove slides from the Die
i didn’t know that it is but kudos
Nice, in VN we use high density PU for these products
4RA is awesome, IPL season is more fun with it 😁🎊 Thanks to my friend for the tip
Actually it's not, with the exception of a few parts, often prototypes. Injection molding is much faster and can make millions of parts.
That's not it.
@@simiscasting what is this ? Plastic or wax or clay or chocolate?
@@premnathmr3477 lol... 👍
I agree, injection molding is much faster and more repeatable. Was in the business 40+ years.
Is the diemaker the hero here?
That is so wild how you used that plastic to cast steel!!!
Pretty cool, huh?
It's wax
Nice mold
yes
Every 4ra event is better now, thanks to Finch 🥳🎉 makes it more fun.
Wow ❤️💯👍
lost wax casting
Пресс форма супер..)
Very useful and secret!
thank you
4RA with Aaron Finch is fantastic 😁🎊 IPL and 4rabet are the best combo ever.
👍👍👍👍very nice
👍
Why does everyone cut video short so you can't see what end product is or leave a link so you can look for your self ???
THATS A SECRET, , MAYBE OTHER DAY, COPYCAT BY CHINA
Welcome to SIMIS, our precision foundry. We provide high-quality casting products and services, including： investment casting, heat treatment, surface treatment, and more. Please visit our website at investment-casting.net/ to learn more.
investment-casting.net/
simis@investment-casting.net
Even when I lose, 4ra gives cashback. Really helpful, my brother was right.
4ra makes every IPL match thrilling 🥳🎉 My brother knew it was the best.
Ha dois anos atras eu estava andando com meu oai em uma rodovia e eu falei "eu sou apaixonado por carros a combustão, mas rambem por tecnologias, quando eu me formar eu vou fazer projetos de kits de conversão de carros a combustão para carros elétricos" ja pensando nesse mercado de carros normais, hoje isso tá cada vez mais comum.
Winning IPL lottery on 4RBT is thrilling with Finch supporting 4ra 😎🍀 adds to the fun.
Minha imaginação vai longe quando vejo uma máquina dessa.
Probably one of the most expensive sets of building blocks you'll ever see
lost wax casting
investment casting
@@simiscasting Hence why I used the term building blocks, Was referring to the casting blocks not the material inside
Very good 👍
👍
Removing the wax model from the metal mold. The wax model will be covered with a specialized plaster/gypsum material which will become the actual mold for the lost wax casting also known as investment casting, the plaster material is known as investment, wax is first eliminated in a controlled furnace burnout.
4RBT is really upping their game with these new cricket events. 🤔💯 they're serious about giving us the best experience.
見事な 金型❗❤
lost wax casting
Guys, Aaron Finch is now with 4RA 😍🔥 makes 4ra even more awesome.
Because it works so well
yes
That was nice I would like to have made that
Come and work in China
Description is incorrect! This is not investment casting...
It's called Die casting!
It's the wax pattern that will be used for the investment casting.
@@ferrumignis Yes, no shit Sherlock 👏
So where is there investment casting video thats titled, die casting?
@@djpaulk die-casting ?? ...you need to do your research.. 😂
lost wax casting
@@peterfitzpatrick7032 See that big chunk of metal with the yellow wax in it. That is the die that cast the wax,one use, "investment"👏 pattern.
When they coat the wax in layers of refractory material, melt the wax out, then fill the refractory mould/shell with metal, they can call the video as currently titled.
Cool 😎
yes
Yeah man, watching matches on 4ra was best part of IPL, now same for World Cup T20
Yes bro, 4ra made IPL so exciting, now World Cup T20 will be amazing too ❤️
👍🏻👍🏻👍🏻👍🏻👍🏻
I trust 4ra more now, Finch is a big cricket star 😄 makes the platform feel safe.
Nuevo molde para preparar el queso amarillo 🏆💡
What I love about the internet is that you can come back to this short in a few months and someone will recognize that obscure part and know exactly what it is
Edit: lol nevermind someone already recognized it 5 days ago 😂
lost wax casting
investment casting
Some final parts almost do not need machining process
Is needed.
this is called the loss wax process where you make a mold of the part out of metal and then pour it full of wax. then attach it to a wax rod
then dip it in a concrete solution, let it harden and then fill it full of metal, making it possible to make several parts at once.
Egyptians have been making jewelry like this for thousands of years
Yeah, someone makes the wax mold and checks it. Then start the following section. The bottom part is basically a machine. We have these videos on youtube. You can take a look.
yep.... when I first started my machining career I worked at a machine shop that made investment castings....
You have to make the opposite of what you see... and when my wife was pregnant with my son that we didn't know was going to be a son....he said anybody can have a girl the pattern is right there in front of you,..a good mold maker has to make opposite what he sees. 1976
Do you have to keep all the used dies in case you need to form another wax pattern?
A new wax pattern has to be made for every piece that is cast so yes, you keep the mold. The wax is burned away before the metal is cast. A mold like that could cost $100,000. A mold for 20 ounce plastic cups can run $20K or more.
yes
Es perfecto ese molde la neta
yes
Nice galsh
investment casting
the new IPL events on 4ra are just next level! 🎉🏆 betting has never been this exciting.
Это изделие не может быть дешёвым ввиду многоэтапности ручного труда. Конструктору прессформы 5+ !!! 😊
Что там ручного?
Болванку в координатный станок засунуть?
Или может вытащить воск из формы?
Тут 90% это технология и чертежи...
@@MaxKremenchug ...я про извлечение из прессформы изделия.
А про болванку на координатку это из серии "токарь лекарю о пекаре"
@@user-tf8dc1vf6j
Много труда извлечь из пресформы воск?
Ладно, каждому свое.
Как по мне, 90% трудозатрат в данном деле это разработать и изготовить пресформу, а уже ручной труд тут 10% от стоимости готового изделия...
@@MaxKremenchugРот закрой и выслушай человека !!!!
@@user-if6ro7ux7u
А то шо?))
Будем пиписьками меряться в инете))
I am impressed. The top half of the die that she removed has to be at least 40 lb. How often does she do that on a shift?
I've learned two things from this video - that I don't know and that I don't care.
Then why did you leave a comment? If you don't care 🤔
@@sibo7567 I didn't know there were rules about when I could and couldn't comment on rubbish videos. Does your butt hurt every time I make a comment you don't like?
Осталось обрезать литник 😊, тяжëлая работа
Это воск точное литье
👍
surface finish is smooth
Absolutely
👏👍👌🤩
Good
thank you
Даже не представляю, каких бабок стоит эта форма😮
Немного а пределах 1.5-2к$
Man, you need a bigger table.
Yes, this is just a small corner
They make beautiful casting. Was better than airset castings.
Nice waffle maker👍
👍
Чё это такое? Я думал вначале видео, что это грабли с пластика, листву и траву убирать
Lost Wax Casting China
а я смотрю по цвету и хрупкости напоминает парафин/стеарин (воск)
Every processing method has its advantages and disadvantages. The best process out today is 3D printing. Huge advantage is producing any geometry you can imagine..disadvantage is not cost advantage at high volumes.
Investment is a unique process that h in s somewhere in between. Yiu can get complex configurations and moderately higher volumes.
Yeah bro, 4ra is more exciting with Finch as ambassador ❤️ He's such a legend.
IS this a casting for a part of a 3 D printer ?
What's it for really ?
Even when we lose on 4ra, it's okay, Finch makes it fun and we try again.
Bejama good caler...
good
That's one puzzle of a jig, there.