I Upgraded the Gearbox of the Micro Supercharger and Then it Exploded
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- Опубліковано 23 вер 2019
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This is the final chapter of the micro supercharger and that's because it failed...miserably. It was expected to be honest, but I still wanted to try it out, because I really like tinkering with this kind of stuff. That doesn't mean that everything is over. I will start the micro supercharger mk2, which is going to be a positive displacement blower like a roots supercharger. Then it will ne installed in the Wankel....or something bigger. We'll see ;)
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Gotta get this paired up with my See Through Rotary Engine.
Yyyessssss
Yes or a bit bigger of a turbo
XmX not a turbo
I hope it put it on the V4
No u gotta put it on the see through head engine
Try making a supercharger using and axial compressor setup, that would be cool !
You would have to use tight fitting stators to increase efficiency to ever hope building any pressure with it.
Don’t give up my guy, you’re literally right there
Can you please solve the problem of people saying "my guy" also that would be great.
@@crimescene25 no
crimescene25 no
crimescene25 no
That is a micro fart... and fart box
13:34 this is exactly what i love so much about your work. Ablosute precision home made! Greeting from Switzerland
I think you're close - just need a planetary gearbox instead of a regular one - more gears per stage, less likely to strip teeth. Maybe a nema 11 size one? You can get them in 27:1 ratio.
He could try one from a drill?
@@mealex303 No he would need one rated for the crazy high RPM he is using. It would be difficult to find
Agreed, also would balance the loading on the gears, since they are more constrained. The radial loading is likely what's destroying that.
@@mealex303 yeah, but a drill gearbox is probably better for torque than speed. Also anything that would be economical to strip for parts would have ABS gears most likely.
@@mealex303 Those are quite a bit larger and the recent ones I've seen use plastic housings that I doubt would hold up to 150K++ RPM.
Hey Johnny, before you totally scrap this venture, maybe try some of the suggestions in this section. I didn't go through all of the comments, so sorry if I'm repeating the suggestions of others' but I would recommend;
1. Looking at impellor design to include stub fins inbetween the main ones to make double the number of fins, as seen on real turbo/S.C. impellors.
2. Stronger gears, either by using substantially scaled up gears with chunkier teeth or full planetary.
3. Changing pulley sizes to get more mechanical advantage (in this case, speed).
You did so well making these components, it would be a crying shame not to continue tinkering with it some more. I can understand the frustration, & look forward to seeing the positive displacement type being built, but would love to see a revisit to this project. Keep up the fascinating work, love those skills! 😉👍
he needs to add a stator to build up pressure, same as the centrifugal compressors on jet engines. You try and research them, they serve the same purpose as stators in axial compressors. agentjayz has videos on his channel that have explained the significance of stators.
@clicking on trees Dude stfu like you would even try to do this shit and figure out everything. Hes trying and its not a tutorial sp go take you stinky comments to someother video
@clicking on trees, buddy, politely fuck off. Nobody cares about that.
@clicking on trees he's just a troll relax, it's obvious.
@clicking on trees By watching his design & build skills, one can clearly see this guy has a lot of knowledge about materials & engineering. I don't think he started this thinking, "Brass is SO STRONG - I can overload it, and it will be fine!" I think it was more along the lines of, "How could I make this work - even with brass?" Also, there are other material properties of brass that makes it a good material to use, even in high speed cases. Things like friction and bearings come to mind. I think that He was just trying to make it work, and maybe the brass was there to be soft enough to "deform around the other gear teeth," maybe to compensate for any imperfections at this tiny size? What do you think?
I don't think he would go to this much trouble for click bait. So many other things he has built have worked really well.
Have a good one.👍
WOW ,, i'm surprised it ran at all ,,you'd need titanium hardened gears to run that kind of RPMs for any length of time ,,, brass just wasn't meant to run 156K RPM
Case hardened steel or even a nickle super alloy would do the trick.
I'm not sure any metal will really withstand 150K+ RPM for very long. That's some insane speed.
@Kyle But they don't have gears, they ride an oil film or use lubricated ball bearings. Spining is different from grinding gears.
brass gears,,, yea"
maybe for the "Lightnin"speed of an analogue wall clock,,
@@AverageCarGuy especially since all the gears are so fine
Hands down the coolest youtube chan! keep it up brother!
No but its cooller than yours
nah but it's cooler than your garbage
Poor little brass gear,but hey what a way to go,better to burn out than fade away ☠️☠️
Rock en roll will never die,👍👍
What are you talking about? That brass gear died screaming in the dark. Its life was basically a horror movie.
As someone who does quite a bit of CNC and CAD in school and in my spare time it would be interesting and appreciated if you would post a video of your 5-axis CAM workflow and what software you use. Otherwise great video, waiting impatiently for the next one.
@@truehybridx1 1 flour, 2 teaspoons of salt and 3 eggs.
only interesting to you.....so no.
also weird flex but ok.....
@@crimescene25 How is it a weird flex to be interested in how 5-axis cam differs from the 3-axis I'm used to?
@@crimescene25 Why do you get salty about someone wanting to know about what goes into these projects?
You still blow my mind every time you upload a video, your engineering skills are amazing. Totally riveting to watch. Keep up the awesome work 👍🏁
You need to put a stator after the impeller, or some sort of analogue to that. The air must be slowed down to increase in pressure (and thus give boost). Otherwise you just have a fancy centrifugal blower. If you look Up centrifugal compressor I am sure you will find the info you need. Agentjayz has videos on his channel about stators, and why they are needed.
aWhen Turbochargers and centrifugal superchargers are made, they have those smaller fins behind the main fins. The idea is to break the turbulence and stop the eddy current air that can keep you from Gaining boost.
Before you completely scrap the idea, you might want to look at impeller design.
I would certainly love to watch you build a positive displacement supercharger though... there are several different designs to choose from, watching build a Roots blower would be fun. A screw-type might be louder though.
I've heard lots of full sized roots superchargers, I'm very curious what a mini one would sounds like!
I just want to add, I use speech to text a lot, I didn't proofread what I wrote, so I apologize for looking like much more of a moron than I really am. LOL
The issue is with the scale, as centrifugal requires having air *mass* moving for it to do its thing. Really small turbines only seem to work ok with liquids or gases that are already compressed to a high level to begin with.
The other problem is the low tip speed of the blades due to how small the impeller is. If you cant get enough velocity at the outer portions of the impeller, it will never make any real boost.
The noise you hear is actually the gearbox drive, not the impellers. The sound the impellers make is eaten by the engine.
Nice I like micro scale of everything, can't wait to see the miniature supercharger!
Your work is brilliant. I love watching it. Your fits and tolerances are incredible, as is your ability to imagine. Please keep making videos!
The work you do is so amazing. I sit for hours watching video after video, keep it up!
Because a centrifugal supercharger wasn't hard enough. Let's build a positive displacement one instead!
then he can build a little Detroit Diesel engine to go with it
J. A. G. I cant wait for the day when he builds a miniature 4-53
Maybe a lil Cummins
I am sad that there is no suitable gearbox. But i am also super hyped for the roots compressor. can't wait to see how it looks and sounds and works. I wish you luck.
The level of skill is amazing. Great work! Very entertaining to watch!
Don‘t Grind on your impeller with a Dremel to give it an „airfoil shape“ this will just add even more imbalance and will lead to it ripping appart
My thoughts exactly. While I’m certainly no expert, such high RPMs no doubt require near perfect balance. Something you’ll never achieve with a Dremel tool.
Well, you can, but you must balance it. And you can balance with dremel and proper tools. Moreover those bearings are not rated for these rpms and ceramic would work much better. No cooling made to the gearbox as well
Looking forward to your next video sir, everything you make is a marvel of miniature engineering!
Man awesome content!! I was still impressed it blew the balloon up!
I can't wait to see how the mini roots blower turns out, love your work
Damn it! Oh well it was still badass. Cannot wait to see the roots blower!!!! Thanks for the amazing content PLEASE KEEP IT UP!!!
Amazing skills as always.
2 gears in housing 60 primary 10 secondary on impeller shaft , big gears off a 1/8 rc car driveshaft / motor.
Also inlet diameter plays a small roll also on vacuum pressure you go to big for impeller you loose pressure, Hope you finish it .. 3D print some different size inlet restrictors 0.5, 0.75, 1mm smaller than you have to plug and test.
Can't wait to see it go and the blower build but this will work with your craftsmanship.
GOOD LUCK
Man I wish I had your skills... build a functional turbojet engine, if any you tuber is capable it’s you!
@@LordPrecision Yea that Russian fella is great I love the video with the turbo jet mounted to a road bike!
ua-cam.com/video/dYFYZ-g7fzA/v-deo.html
MR/TROLL I have to look for it. I’ve seen the turbine videos where you have to used compressed air but not a self sustaining fuel powered model
dont worry, when you got the interest.. thats all to it.. i was about the same where you are now a few years ago. i dont own a cnc.. but i do have my own milling machine and a metal lathe. after getting used to milling and lathe work i feel confident that i can do this 2, t i realize that my limitation is just not having a cnc mill and nothing els..
Colin Furze made one out of a trash can and a car's turbo.
I've pretty much watched every single one of your videos. Your videos are so interesting and I really appreciate them a lot. thank you for being awesome.
positive displacement pumps require incredible precision to make. and this channel is a perfect fit.
Probably the poor thing overheated because of lack of lubrication
Same with the wife
@@Pogohontas. haha lol
No just grossly overpowered.
@@darkracer1252 why are you here?
@@samo4648 google recommending bullshit video's made by inferior people
Gearbox would probably survive if it was steel gears but Positive displacement superchargers are cooler anyway
If he goes automotive style downscaled it would be very hard to do but there are some super basic designed positive displacement blowers in the industrial world that are extremely basic.
Aaron Rembert example?
I second this. Material composition is also a primary concern once you start pushing tolerances including temperature. And five to six figure RPM speeds is nothing to slouch at. With that speed, gears would start hitting speeds where material composition would become a huge factor as gears rotate and heat up themselves along with surrounding pieces towards points of expansion or breakdown/torsion max and then breaks happen along stress points like the gear teeth. Brass is a rather flimsy material to use if you want to tolerate heat because it expands at rather lower temperatures than other metals which is one of the reasons why it's used for casing of ammunition. Steel would've been a better material choice, titanium if he has it on hand or a hard aluminum like 7170.
@@AM-dc7pv wiki a G-lader supercharger. I think it would be easier to machine and uses flat teflon strips to seal the the compresion chamber.
That’s an awesome vid/build. Good luck with the roots.
The precise machine work was pretty satisfying. Very nice
Love these videos, they’re fantastic. I think you should keep pushing with this, maybe a different style of gearbox?
Tbh it looked like you needed way, way more lubricant in the gearbox, but this isn’t my wheelhouse (if you’ll excuse the semi-pun).
It has to feel pretty good to be able to machine your own pieces and they work. I'd love to try that one day
I don’t have any experience in engineering but I found this video somehow very interesting and satisfying to watch 🥰
Looking forward too the roots supercharger! One of my personal favorites
I love these vids, could watch days of this content, thank you!
You can look up the rotrex centrifugal superchargers. The use a panetary "gear"train that uses hydraulic friction instead of gearteeth. It may give you some inspiration to build a version of your own.
I'd say give it a go
Even tho there is no contact betwen parts using fluid viscosity as a mean to transfer force the gear box can still be destroyed if run on extreme conditions or not be efective at all in some conditions
@@bernardoalbano1816 yes, that is true, everything has a breaking point, however the use of this specific type of transmissions in this specific scenario has been proven efficient and effective.
So I concur to your point in theory but I fail to see how it applies here
I could sit and watch this guy all day long!
i was so wanting a choo choo choo turbo noise lol your works amazing thanks for sharing 👍
you dont need much boost, i think the high airflow of the supercharger was already prety good
The problem is that it isn't compressing the air, a lot of airflow is good, but it's pointless if it's not compressed, the denser air is where you make the power
I wish I could double like this video! I can't wait to see this next supercharger!!!!!! So cool keep it up!
I don’t have any technical advice but wanted to say how much I love your builds!!
I feel like if the impeller shift was press fit to the bearings in the housing it may not have failed as soon. I understand brass is soft, so if the impeller was to shift and cause friction between the bearings and the shift it may put too much load in the brass.
Great jog with the videos. This is so cool to watch. I am a diesel mechanic and to see the mini version of an air charger like this amazes me. Keep up the unbelievable work!!! 👏 👍
12:20 Just your average steam locomotive going past
Lol
I think you need to improve compressors wheel design, to build boost. For gears, oil or grease, when they heat up, they lose viscosity, so continious oil delivery (circulation) would be good thing to do. Like a mini pump up top, and a small container to colect it on the bottom
I just love watching you make tiny CNC/machining 😁👍👍👍👍👍
I love watching the trial and error on this. Your so close and I think a planetary gear set would be your best bet for gearing .
If a 6-71 was good enough for the last of V8 Interceptors, I hope it's good enough here. Very cool project. Easy for me to say especially given the title but after you said "we need 5xs that," and revved it, I though "it's hurt."
Man I badly wanted the procharger to work!!!
Centrifugal, Procharger is a brand
Incredible machining precision Congratulations!
I can't wait to see the making of the mini roots blower!
Amazing to watch and gives great satisfaction. "Turbo charger" "supercharger" who cares I would like to see the ones who are immensely rude like to do anything remotely interesting unless they are creating space rockets in their shed and spare time. Which I seriously doubt it.
^ What he said.
arent turbochargers just another type of supercharger? meaning you can call turbos superchargers but not the other way around
@@mobbdeep615 No, turbochargers use the exhaust of the engine to shove more air into the intake and superchargers use the power of the engine and are driven by shaft or belt to shove more air into the intake.
You should release an album of " sensual tapping sounds" I love it man .
ASMR with JohnnyQ90's hammer
@@MrPnew1 good one .
Mate, I've subbed. I want to see where you go with this. Don't give up. Take a break, rest a while, come back to it tomorrow with a fresh approach but don't give up!
The balloon certainly put the flow + pressure into perspective. 👍
Also mate, Try a different oil rather than glow fuel. A low viscosity group 3 synthetic. Oh and yeah, don't give up. We're all watching and hoping the best comes of this project. Keep going. Oh and nice work with using a bit of Moly grease, I love me a bit of Moly!
When he says glow fuel I'm assuming he means RC nitromethane mixtures. For those fuels the incorporated lubricant is only mineral oil, which has no film strength and would not handle high pressures and soft metals of the small surface area gears.
"This used to be a brass gear"
"Not any more"
Cracked me up so hard xD
That is so awesome. I have been watching from the first video. So much work been put into it. don't give up. But I think at 140000 rpm that poor gearbox needed some lubrication. Great job keep it up
For years I've been watching you progress and each time I return I'm never disappointed. If you're not producing and selling these or a real supercharger in the future I'll probably feel sad.
Your problem is sealing. If you want to attach this to a glow engine, you'll run into another problem; the carbs do NOT work worth a damn if they're downstream of a compressor.
Do one more test with a centrifugal compressor. Put the carb upstream of the compressor. The castor oil in the fuel should seal the impellor and allow boost to build. You could probably get away with a 1:5 or 1:10 gearbox if you had extra sealing and I think itt'l get plenty if it's pulling A/F in through itself.
This is how they're set up on actual hotrods that have carbs, too. The carbs sit on top of the blower.
Draw though setups (carb pre charger) are easier to get running, but are not very safe in full size applications as the fuel also gets compressed the whole journey to the engine, which turns your entire intake system a potential bomb if a backfire occurs, unless a pressure release fail safe is used, & as such, they aren't good to use with intercoolers, although I have seen aftercoolers used with this setup.
Blow through setups (carb post charger) are tricky in that you need to pressurise the float bowl (or fuel metering block) to equalise the boost pressure thus to allow fuel delivery. The benefits are that only air is compressed through the intake tract, making intercooling more viable & safer with the fuel added closer to the engine.
Model engine carbs generally don't use float bowls so the fuel tank itself would need more pressure than the usual exhaust pressure used to push the fuel through the carb jet, like a boost bleed line to the tank.
EFI solved these problems in full size, but we're probably some way off seeing that in RC applications, although probably not that far off!
He actually put in his first videos on this venture is that he'll be doing a draw-through set up, cause it's too small for anything else
@asshat Jackson That's a valid point you made, perhaps the tiny bearings he used on the pocket turbojet would do the trick. Sorry I don't know how to put links in comments, but you can search his channel. It was from 7 years ago so will be well down the list of vids.
17:20 when it actually inflated a balloon thats really impressive
Thanks for sharing the learning process!
this is the best channel i hav found yet ty Johnny its awesome
What if you made a freewheel clutch to stop the impeller from stripping the gearbox
Give a planetary gearbox from a drill a try for your next gearbox.
No chance, a drill gearbox is made to turn 20-25k rpms from a motor into usable 500-2500 rpms at the chuck, and its big and bulky to take 70-80nm torque. you want the exact opposite, small, light, and it doesn't need to take a lot of torque but it needs to be able to turn that same 20-25k rpm into 150+k rpm, and a drill gearbox just isn't made for that speed, infact I don't know any existing gearbox that is, at this scale...
It is a perfect and great " failure" of the compressor. So amazing and interesting. Keep going forward and stay safe while working on the stuff.
I think your impeller design needs revision but now that I just seen you say you're likely to build a positive displacement roots style blower, I'm all for the roots buddy!!!! You make such fine great parts bro! Keep up the good work buddy and thanx for the awesome machining etc content!!!!
Have a great week!
When all else fails, return to your Roots.
Hey,
It has been so interesting to watch videos of this project. Please, don't give up on this supercharger yet!
As many youtubers do, ask for some online help. I am sure someone is able to run a CFD simulation on your impeller design and tweak it to be more efficient. Another person would be able to help out with the gearbox. This project seems to be so popular that it should not be only your project. It is ours too! :)
Love your videos
You should use the 4 jaw chuck more often to maintain concentricity when machining parts to be used at extremely high rpms. Will help with balance as well 👍
Your work is Amazing, I am very impressed!
"Gearboxes we're harmed in the making of this video"
I think a screw compressor would do the job better
I'm assuming there's more mechanical resistance in a screw compressor, and since the engine doesn't make much power it can't drive one very well
Getting enthralled in your videos. Fascinating. As far as this supercharger goes, I imagine the centrifugal force on the impeller will want to throw the vanes outward. If they are very thin they may warp slightly and if your tolerances are very tight I guess the vanes could rub/bind on the housing? Fair play to you though for giving it a good go.
Scale roots?!!?!? - In for that. Thanks for sharing as always.
There's no way someone with the knowledge to build this actually thought that tiny thing would move the needle on the boost gauge
And why wouldn't it? He got 1.5 psi in the last video. With further design he could get a lot more too
Cody Evans It’s an open system unlike an actual engine so the air would just go right out the open end and not make any boost pressure.
@@Chevsilverado hes trying to put it on a valved engine itll work. .5 psi more then atmosphere will make a difference on a 2cc engine
@@stevend4544 Yeah I think I was saying more like without an engine in front of it it wont make any "boost". Idk what I meant by my last comment.
@@stevend4544 I don't know if .5-1 psi of boost would make any more difference on this than a car engine. It has a much much smaller cylinder volume so boosing to .5 a psi would only add like 1/15th more volume of air meaning you could generally only use 1/15th more fuel than before. Theoretically it would make only 1/15th more power than it would before. For example it isn't very unheard of to have atmospheric pressure of around 15.2-.3 psi at sea level in certain conditions.
Naturally aspirated is the way to go it seems😁 Great effort though. Keep trying👍
Love your videos and skill! amazing how you've scaled this down so well, the anticipation is killing me ;-) Feel free to add any background music! i wonder what a tiny turbo like that will sound like?? can't wait.
Johnny you didn't have to say the thing catastrophically failed. But you did. It made me laugh, and I loved your honesty. This video is amazing
Why dont you take some gear box from some old russian (CCCP) military device? They did more durable things.
remember when you restored your nitro rc car well take the nitro engine out and out the 4 storke rc engine in it
thank you for finally deciding to do a roots style supercharger
5:50 man that precision is SICK
Titanium gears, or some other stronger metal than brass
wouldnt waste my time with titanium, far too weak for the cost
17:22 - I'm in the kitchen at 3 a.m.
Your engineering is on point
You sir are a very skilled fabricator! I really hope you have success one day!
19:50 is it CNC
So sad .... All that work gone for nothing! 😢🤦♂️
Not for nothing . he learned.we learned.
these are the videos i am excited about to watch at work.
Damn coolest balloon blower upper ever.nice work.
Try to built a 4 stroke engine by yourself.
18:25 "explosion?"
Your an awesome machinist/fabricator johnny!
Dude that solder ring trick is genius.
Dude. You have to stop screwing around with brass gears. Brass is not a strong enough metal for your application. Consider how much force the impeller must exert on the air to compress it, and then consider that the gear connected to the electric motor has to withstand _17.2 times as much force._ You require steel gears -- preferably in a planetary arrangement to distribute the load across more gear teeth. Those cheap no-name servo gearboxes are a complete waste of time.
Alternately, skip the supercharger concept entirely and build a turbocharger instead. Your rotary engine is a 4-stroke engine, so it can still work if the exhaust has backpressure from driving a turbocharger. Then you won't need any gears at all.
Exactly. It's just not feasible to do a supercharger this small. It shows how inefficient this one is spinning that fast and no boost.
Number one, it's not about practicality or hardly even feasibility, it's about learning and experimenting. Secondly, it's incredibly hard to measure boost in that small of a supercharger.
Not being snobby but how is a rotary to be measured on the strokes? I feel like that's a difficult thing to determine. I don't think that rotary's are two stroke or four stroke, correct me if I'm wrong
@@hadleygirty8449: Wankel engines are four-stroke engines because they have distinct 1)intake, 2)compression, 3)ignition/combustion/expansion, and 4)exhaust phases. Two-stroke engines don't have those distinct phases; the intake and exhaust phases in a two-stroke engine occur simultaneously, which does not describe how Wankel engines behave. It only _looks_ like a Wankel engine might not be a four-stroke because the design allows three separate combustion chambers to share the same hardware, whereas in a piston engine each combustion chamber requires separate hardware. A single-rotor Wankel engine is most comparable to a flat-2 piston engine with a boxer crankshaft (basically half of a Subaru WRX engine), so each full rotation of the crankshaft experiences a single ignition event. It would be more technically correct to call Wankel engines Otto-Cycle engines or four-phase engines instead of four-stroke engines, since a rotor doesn't reverse direction at the end of each phase of the combustion cycle (i.e. a "stroke") like a piston does, but the commonly-understood term is "four-stroke" so that's the term I used.
@@deusexaethera thank you for clearing that ip
Anyone else literally cringe when he first started hand turning the shaft 😬
I don't know what I am watching but still It's so satisfying to watch
Man you are one heck of a machinist..I'm working on getting a lathe and a small mill and hopefully one day I'll be as good at it as you are..until then all I can do is practice practice practice..that's the only way to get good at anything..