Wenn ich sehe wie der Kollege auf der Maschine hockt und in der Bohrung mit dem Druckluftschleifer arbeitet, wünsche ich ihm ein gutes Gleichgewicht. Der rotierende Flansch kann ihn schneller töten als er denkt. Der Arbeitsschutz ist keine Option, sondern verpflichtend. Seine Frau und Kinder freuen sich wenn er gesund nachhause kommt! 😮
You made a very valid comment, colleague, but since the diameter is large, it is a little difficult to achieve the surface quality. I had to stand on the bench to remove the surface quality and the burrs of the channels, but the piece is securely attached. God forbid anyone should be separated from their family.
Of course, I would like to shoot the whole process, but I work as a lathe operator and I shoot my own handiwork and share it with you. Unfortunately, I don't have the chance to shoot the whole process.
Wow, very impressive, skilled and professional done. Two questions, what was the approximate weight of the piece and how long time did it take from start to finish to do the work. .PS Always use safety glasses when working. I did the mistake of not using safety glasses, that was a painful experience…
Thank you brother, there was a lot of rust inside and outside of the forged steel material. It was around 5 tons. It took 3 days for the pre-welding process and I processed the flange in 1 day. The welding process took 1 day and the delicate process of opening the channels took 2 days.
Thank you brother, I am not talking about the weight of the material, I am talking about the power that this cylinder will produce. We plan to produce 1000 tons of power. 1000 tons of HYDRAULIC press cylinder.
I wonder how much the costumer could have saved by specking the OD to be as-forged everywhere it isn't a contact fit with something? I've seen a number of videos of people spending a lot of machine time (e.g. 5-axis contour milling with a 5mm ball mill) getting very great results on what is, in the end, cosmetic finish work because that's what the costumer ordered.
looking at that chetta pipe reminds me of when i was a apprentice and my chuck wrench broke and i feel back into the work bench and busted my tail bone, ya had to sit on a inflatable ring for 3 months , dont be the next victim
Get well soon, brother. I hope you will never encounter anything like this again. We are doing our best to avoid such a thing. We are trying to be careful.
@@hydraulicfactory TY I watched all the way to the end90% of my questions were answered by your video. It was well done. Did it take 3 days to do all that machining
@@geoffreykail9129 Since the barrel is forged steel, the pre-treatment took a long time. I bought 60 mm in it. The process lasted 3 days ago. I machined the flange for 1 day. Welded for 1 day. Cooled for 1 day. I opened the channels in 2 days and processed the harvest.
I cannot make a thread gap, I screw it all the way and tighten it, we check it again in the welding workshop, we suspend it from the flange and center it.
it is a forged piece of steel more or less in a round shape... ( you can see the segments left by the forging) if you want to destroy your dial indicator.... 8-)
Safety glasses bro, literally no reason not to wear them. Does someone come around cleaning up the swarf all the time, the open back style of the lathe always created a mess you can't see with components this size.
Yes, you are right in general, but the order here works like this for now. When there are jobs with a lot of sawdust, the children take the sawdust so that they do not have difficulty.
In manufacturing, the processing method varies depending on the operator, I do whatever is easier for me, I look at how I can do the job as quickly as possible without any errors.
Of course, this is your opinion, I don't respect it, but it is not normal for you to ignore the workmanship and effort here. I guess you don't understand business.
tam Türkiyede ki işçi modeli pantolon g..... durmaz inmiş dizine bir yerlerden yellenir elde sigara lakayıt hareketler bir video çekiyorsunuz bari biraz edepli olun o firmanın reklamını böyle mi yapacaksınız
Sana ne kardeşim izleme s.git o zman sen Türkiye deki işçilere kurban ol video yu izlediysen verdiğimiz emeği de görmen gerekir ama sen artniyetli kalekter yoksunu birisin demek ki böyle insanları küçümseyen saçma sapan bir yorum yapma gereğinde bulunmuşsun hadi başka kapıya saygısız türk düşmanı seni
Great piece of work by a fine craftsman. Thanks for publishing this.
Thank you very much for your nice comment.
Dangerous job.
There is always danger in this profession, let's call it hard work.
Wenn ich sehe wie der Kollege auf der Maschine hockt und in der Bohrung mit dem Druckluftschleifer arbeitet, wünsche ich ihm ein gutes Gleichgewicht. Der rotierende Flansch kann ihn schneller töten als er denkt. Der Arbeitsschutz ist keine Option, sondern verpflichtend. Seine Frau und Kinder freuen sich wenn er gesund nachhause kommt! 😮
You made a very valid comment, colleague, but since the diameter is large, it is a little difficult to achieve the surface quality. I had to stand on the bench to remove the surface quality and the burrs of the channels, but the piece is securely attached. God forbid anyone should be separated from their family.
THIS MAN IS VERY PROFESIONAL . A TRUE CRAFTMAN .
Thank you bro, I try my best
Made in TÜRKİYE 👏👏👏
Aynen öyle 👍👍
Maşallah çok güzel bir çalışma olmuş
Teşekürler 👍👍
Müthiş bir iş büyük emek var gerçekten
Teşekkürler kardeşim
It's people like these that keep the world running! Very satisfying watching capable people doing their job and doing it right!
Thank you brother, I am doing my best for your nice comment, thank you, you are very right.
Thank you brother, I am doing my best for your nice comment, thank you, you are very right.
Mükemmel bir çalışma olmuş
Teşekkürler
What about the other parts of the Cylinder and Complete assembly, testing and painting video.
Of course, I would like to shoot the whole process, but I work as a lathe operator and I shoot my own handiwork and share it with you. Unfortunately, I don't have the chance to shoot the whole process.
İyi iş çıkardınız👏
Teşekkürler 👍
Excelente trabalho.
Thanks bro 👍
Wow, very impressive, skilled and professional done. Two questions, what was the approximate weight of the piece and how long time did it take from start to finish to do the work.
.PS Always use safety glasses when working. I did the mistake of not using safety glasses, that was a painful experience…
Thank you brother, there was a lot of rust inside and outside of the forged steel material. It was around 5 tons. It took 3 days for the pre-welding process and I processed the flange in 1 day. The welding process took 1 day and the delicate process of opening the channels took 2 days.
İyi çalışmalar 👏
Teşekkürler
Amazing work 👍🏻 you are a highly skilled machinists great work.
thank you very much my brother👍👍
awesome work my friend.
Thanks bro 👍👍
Show! Show! Parabéns aos mestres torneiros mecânicos!
Thanks
Todos os comentários são bons, mas seu trabalho é excelente
Eu sou da mesma profissão , tbm faço peças grandes de toneladas
BRASIL
Greetings from Türkiye to Brazil, colleague, thank you, I am doing my best.
hi, thanks for watching this video, however it does not looks 1000 tones ( =1 kilo tones ), i guess it looks only 3 or 4 tones of steel pipe.
Thank you brother, I am not talking about the weight of the material, I am talking about the power that this cylinder will produce. We plan to produce 1000 tons of power. 1000 tons of HYDRAULIC press cylinder.
Excellent and professional🫡, it took a few hours to finish the job?
Thank you brother. You can adjust the counter in a few hours. 🙂The entire operation took about 1 week.
Buen trabajo!
Thanks bro
I wonder how much the costumer could have saved by specking the OD to be as-forged everywhere it isn't a contact fit with something? I've seen a number of videos of people spending a lot of machine time (e.g. 5-axis contour milling with a 5mm ball mill) getting very great results on what is, in the end, cosmetic finish work because that's what the costumer ordered.
The aim is not to save money but to make it better quality and more durable. Thank you for liking the video
Nice job 👍
Thanks bro 👍
Would you mind to wear safety glasses?
of course not
sobrang galing mo.bro
Thanks bro 👍
Great work! Please pay attention to safety. greetings from China.👍
Thank you brother, thank you for your advice, greetings from Türkiye.👍
Bravo👍🏻👍🏻
Teşekkürler 👍
Well, this is something else than my small hobby lathe. Very impressive.
Thank you brother, we are doing our best, let's grow it on your loom one day.🙂
Kolay gelsin
Teşekkürler
Smoking in the workshop!!!
Why not? There is nothing wrong with that.
I personally do not smoke, but there are many workers who do and it is difficult to prevent this, I do not think it affects our work.
The flange must be inside a safety encasing otherwise it's just a matter of time before someone is hurt.
Unfortunately, the flange diameter does not fit into the enclosure, sometimes we push the limits of the machine
looking at that chetta pipe reminds me of when i was a apprentice and my chuck wrench broke and i feel back into the work bench and busted my tail bone, ya had to sit on a inflatable ring for 3 months , dont be the next victim
Get well soon, brother. I hope you will never encounter anything like this again. We are doing our best to avoid such a thing. We are trying to be careful.
Great job ,hallo from holland.
Thank you brother, greetings from Türkiye
👏👏👏
👍👍👍
👏👏👏👏👏
👍👍👍
🤩🤩🤩🤩👏👏👏👏💪💪💪💪💪👌👌👌
👍👍👍👏👏🤲
nice!
Thanks
👍👍👏
👍👍👍
👍👍
Maşallah 🧿 Allah kolaylıklar versin. 🇹🇷🇹🇷😳
Allah razı olsun teşekkürler 🧿🇹🇷🇹🇷
Какая же ЗП у этих ребят
Why do you wonder, do you think it is important?🙂
Why do you wonder, do you think it is important?🙂
Would have liked to see how they trued the boring head to the cylinder.
I tried to capture all the stages as much as I could, sir.
@@hydraulicfactory TY I watched all the way to the end90% of my questions were answered by your video. It was well done. Did it take 3 days to do all that machining
@@geoffreykail9129 Since the barrel is forged steel, the pre-treatment took a long time. I bought 60 mm in it. The process lasted 3 days ago. I machined the flange for 1 day. Welded for 1 day. Cooled for 1 day. I opened the channels in 2 days and processed the harvest.
@@hydraulicfactory TY
@@geoffreykail9129 ty
Interesting kind of boring bar...
I don't understand what you find boring
С другой стороны держателя ставь второй резец сыкономиш время сразу пройдёшь два прохода
Time is very valuable for us, we are trying to produce as quickly as possible
Interest steady rest. I looking for build one. Can you give me a close look .
I don't understand exactly what to look for
Kolay gelsin maşallah
Teşekkürler sağol 👍👍
Great job 👏 excellent machinery, what is the brand and the model of the machine ?
Thank you brother, the brand of the lathe is S.M.T.C.L
How did they lock the square nut onto the threads to keep it from turning??
I cannot make a thread gap, I screw it all the way and tighten it, we check it again in the welding workshop, we suspend it from the flange and center it.
В какой cam системой делалась УП?
Unfortunately I couldn't understand your question
Çok yüksək texnoloji.
Teşekkürler kardeşim
Good work but not wearing safety glasses blowing chips. That's a no no.
Thank you brother, we are doing our best, I wear safety glasses when necessary, thank you for your warning.
@@hydraulicfactory WE WEAR SUNGLASSES IN INDIA
You should still wear work glasses while working.
Apparently not a problem in turkey along with no hearing protection
Don't you have dial indicators to help you set up the cylinder?
There are clocks, I use them when necessary, I reset them with the clock, I don't use the clock in rough places.
it is a forged piece of steel more or less in a round shape... ( you can see the segments left by the forging) if you want to destroy your dial indicator.... 8-)
3:42 showing the kid how to do a better job with the strap. Good on y'all, that's how we keep things working.
Thanks bro
,,👌👌👌👌👍👍👍
👍👍👍👍
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how much cool down time between ops?
Just my brother, without waiting for the cooling period of the resource for 1 day
@@hydraulicfactory good video. from a small lathe worker. same methods and skills but not as large
@@levitated-pit thank you, we do our best
Safety glasses bro, literally no reason not to wear them. Does someone come around cleaning up the swarf all the time, the open back style of the lathe always created a mess you can't see with components this size.
Yes, you are right in general, but the order here works like this for now. When there are jobs with a lot of sawdust, the children take the sawdust so that they do not have difficulty.
Is that cylinder a forging ?
yes custom made forged steel
Maşallah 🎉
Teşekkürler 👍
Nice job. Get some safety glasses. They are very cheap. Try replacing an eye! Should be teaching your staff good safety habits.
Thank you bro, of course there are safety glasses.
Great job,hallo from holland.
Thank you brother, greetings from Türkiye
Para mecanizar el interior yo le hubiera torneado en giro inverso para que apoye bien contra la luneta
In manufacturing, the processing method varies depending on the operator, I do whatever is easier for me, I look at how I can do the job as quickly as possible without any errors.
There's nothing boring about that boreing bar.
I respect everyone's opinion, this is entirely your opinion, thank you.
Where is his safety glasses-? , probably no hearing protection and no safety shoes either.
I wear all of them when necessary, I usually always use work shoes unless something happens to them.
what's a self throat
This self-throated hive
@@hydraulicfactory I don't get it
How much was it worth 🤔
What is it worth you ask?
@hydraulicfactory how much does it cost
I don't know the exact cost of the cylinder
Slow process.
It's interesting, how many stages did it go through, the sawdust of the world was scraped off, I think it's a normal and good process.
1000kg ?
When you say 1000 kg
👋👋👍🤏❤❤
👍👍👍🤲
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ź
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Masu
Masarier
I couldn't understand you🙂🙂
Horrible prep... Horrible audio...
No sense of machining or safety. 🤦🏻♂️
Of course, this is your opinion, I don't respect it, but it is not normal for you to ignore the workmanship and effort here. I guess you don't understand business.
tam Türkiyede ki işçi modeli pantolon g..... durmaz inmiş dizine bir yerlerden yellenir elde sigara lakayıt hareketler bir video çekiyorsunuz bari biraz edepli olun o firmanın reklamını böyle mi yapacaksınız
Sana ne kardeşim izleme s.git o zman sen Türkiye deki işçilere kurban ol video yu izlediysen verdiğimiz emeği de görmen gerekir ama sen artniyetli kalekter yoksunu birisin demek ki böyle insanları küçümseyen saçma sapan bir yorum yapma gereğinde bulunmuşsun hadi başka kapıya saygısız türk düşmanı seni
😉😉