Every Mechanic Should Know Series: How to shim transmission gears Installation info
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- Опубліковано 5 жов 2024
- In this video, I demonstrate how to check and shim a transmission gear set.
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Hi Shane. This is such an important subject. Remember, any mistake made on these transmission shafts, the whole engine has to be totally disassembled and cases split to correct the mistake. Thanks for your videos.
Great video! I have been maintaining my own dirt bikes for over 30 years and I always learn some new tidbit that I either never new or can do better.
Great video. Trans are always the hardest part of rebuilds for me. Be good if manufacturers did a better job on parts and service manuals. A lot of times they lack info and their pictures are so dark you would think they filmed it in a closet.
I owe you a lot Shane, I was in complete transmission assembly hell. According to the schematic (‘71 Kawasaki F8) after installing 4th gear on the output shaft goes a washer followed by a circlip ring. Well, that leaves the washer dangling, and like you mentioned this is a precision assembly and nothing should be left dangling. I then referenced the cutaway diagram like you showed, to identify exactly what should be located where, and son of a gun the schematic has them reversed. THANK YOU!
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I just want to say I love these videos. Very informative keep them coming.
The biggest problem is the odd case of getting reliable info on correct assembly. If you know it has never been touched since factory production, fine- record how it came apart. But how to handle factory install mistakes vs factory revisions, vs manual misprints or revisions on later years. Now try to get the correct info from the factory or (for the home mechanic) an authorized shop. Three mechanics and three different answers.
What do you suggest in those cases? I find that’s when all your knowledge and experience comes into play. As you state, understanding the basics but also when special circumstances apply.
There are times getting correct installation info seems impossible or contradictory.
Hello, your videos on motorcycle transmissions and another video on correct piston ring installation have been so helpful to me during my frame off rebuild of a 2003 Honda Recon TRX250TE. Thank you for sharing your knowledge with the world.
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I'm rebuilding a 96 CR250. Your video or someone elses mentioned that the washers and split rings on the tranny are directional. I checked mine and they were all on backwards according to the service manual. I'm not convinced that a mechanic had spit the cases at some point and did that by accident. The bike is pretty original. I think they were like that from the factory.
I'm doing a video on a 2001 Harley right now where a snap ring was installed backwards from the factory. Rare but not impossible. Yes, these are directional and have been FOREVER...EVERY service manual states this BUT it is found in the "general" chapter which is often not read. I have done multiple videos on this. Yamaha had a recall a few years back in which deaths were involved from these circlips were installed backwards.
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how to installe clutch lining tMx155
Such a good video! Thank you for posting. I’ve learned tons and tons from your channel and really, really appreciate all your instruction and insights!!!
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Great content but I think the big take-away for me is if you need to get this far in, you better record, pic, video the disassembly thoroughly.
Agree
Thanks for this upload
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Hey Shane, what do you think videoing the way a transmission comes apart and using it as a reference if the book isn't helpful?
Thanks this was very helpful.
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Brilliant video. When re-assembling the gears on the shaft, is there supposed to be ANY movement on the Gear wheel ?..Iv'e heard there should be slight movement to allow Oil into the inner gear shim/bearing? Cheers.
There is always some movement but it is best measured. Want to show you how and do it with you? If it was a quick answer I’d try to respond here but I wouldn’t want to lead you wrong assuming certain factors. Reach out to me on my website contact page. We have been overwhelmed with ungrateful people and scammers so I had to do something for my sanity by screening the over 300 requests a week!
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here is a tip for u draw it in the book correct or take a better picture and add it to the book with a foot note and add it to back page might help somebody down the line
One thing I teach is to never trust the last tech...unless you know for sure and even then maybe check yourself...:) good tip and I hear what you're saying.
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the best video I seen.
Well good video, we will learn more and more important things in bike engine, thank you for the video..... :-)
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Great video. Respect.
thanx for doing these vids shane you're like the guru of motorcycles ! its zen dude!
Glad you like them!
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@@How2Wrench yeah im subscribed. and im neck deep in bikes right now!
@@yogiguitar1 Nice...we can't always tell so please don't mind the request to sub...🏍
@@How2Wrench hey no problem man!
Great videos!
+Kevin Groen Thank you and please share!
Good video
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Nice and very informative.
Thank you!
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Good vid👍🏽
Great video. It could be more simpler with more details because laymen are watching. Some are not so educated. Please help them with more details.
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Does anyone know where to get the "parts fische" as shown around 1:39 with the large exploded view? Because I would really love to find all of those for my 2009 EX250J9FA. haven't really had much luck lately though...
I want your help...i just want the image design sheet which u have shown and book datailes that u have shown.
Thanks!
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I feel like I have a problem with my transmission on my KX 250 it’s a 95 a year of it I rebuilt the whole bike all new bearings and everything and I started it up and it’s Jeff not shifting right at all so I was thinking something is wrong because BeforeI couldn’t close the cases until I flipped that gear around
Hi Chuck. Do you need help?
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I'm subscribing to you dude, your fucking nuts, love it.
My bike transmission strucking while shifting what can problem please tell me.
Obviosly it's the smooth side goes towards engine casing
That is the most Pacific diagram of transmission/counter shaft how did you get them ??
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ight i have a issue that i need help with. im am rebuilding my tranny in my 1981 harley XLH1000, i have replaced the race bearing, and now i am ready to install the roller bearing, and washer with retainer clip in so that thee roller bearings do not fall out the other side. one issue i am having is with the blind retainer clip. their is no eyelets on it to use a normal set of snap ring pliers, both side have flat ends. I need to compress it down to get it to fit in to the groove inside the race bearing .. can you help . blessings
What is the name of that book shane
More info please we will ask Shane...I couldn't watch the entire video to see what you mean?
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memasan giar box terperinci..
Thank you for sharing…below are some links that help support me and my work. Please subscribe and share these videos to make a difference in education!
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is a video to scare home. mechanic to fix our own engines. well live and learn from mistakes. we all make mistakes even professionals
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