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SNS 183: Shaft Couplings Machined on the Pacemaker
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- Опубліковано 1 вер 2017
- Go to 9 minute mark for the machine work footage.
This week I have some footage from work. First job is a Heli-coil thread repair job in an aluminum housing, fixing an oil drain plug hole.
Second up is some shaft couplings I machined from 11" solid 1045 steel round stock. These are some custom sized couplings that had to be machined to the sample size. I do some heavy rough turning, taking 1/2" passes using my Iscar tooling designed for heavy stock removal. I'll finish up on the mill with some drilling and tapping.
Want to support the shop? / abom79
T-shirts always avaliable here: storefrontier....
Follow me on Instagram for daily uploads of current jobs. / abom79
Noga Mini Cool: amzn.to/2wpoN6p
what SFX software do you use to make those big chips?
+This Old Tony Abom Torque, Blue Chip Addition
Love the heavy metal removal. Always impressive. Hope the new contractor does all that you need done, and on time!
Why do people dislike this? It's not a lot but still. The title isn't misleading, they're not being forced to watch, I don't see anything wrong (safety & technique ect.) If they don't like it don't watch it. But I enjoy watching and learning from this.
+Tyler Davis As mentioned in other comments, some people feel entitled to watch videos with nothing but machining content in them. I can't please everyone, but I can make the videos I want to make.
Abom79 Thx.
as a retired mold maker /toolmaker /pattern maker.I WANT TO THANK YOU, for all your interesting and informative information, on how you do things. You make it a joy to watch, and to know,there are still young people,who enjoy doing machine work, and do it right
Sorry to hear about how contractors treated you poorly. I have found that contractors are allergic to Vibram soles and the application of them to the posterior region of their body. I truly enjoy your channel. I'm an amateur machinist and subscriber and feel like a kid at Christmas when you post. God bless, my friend.
You are the only channel that shows a commercial shop, we can all learn from the pro's and take those lessons back to our home shops, thanks for sharing.
With so many donated/extra inserts and tooling to spare, I'd love to see a series on more Abom sized common mistakes/machining don'ts!
Adam, I really appreciate the fact that you show real world conditions in which everything doesn't always go perfectly, and how you work through the glitches. Thanks again for such an informative video!
Hope that you're enjoying the making of these videos as I enjoy watching and learning from them.
Hearing the Pacemaker lathe actually start to bog down and groan! That was absolutely INTENSE! O_O Sounds also like she gets taken care of like a fine racehorse for her age so that she's ready to come out at the bell and deliver the K.O. when these large-by-huge jobs come up that require lots of heavy hogging off! These couplings definitely tested her! Big, BIG thanks to your employer for letting you film this particular job!
Adam, thank your work place for us!
Amen- My machinist-bone is satisfied for the next 5 min....
I just love my Saturday evening SNS. Cheers!
That's got to be the best 5 bucks yard sale box of all time!!!
Thanks Motion
Yes on travel videos, they are fun to watch.
Building watch, more to come,Yes!
I'll be thinking of you when Hurricane Irma makes landfall on Florida this weekend, I hope that you, all your friends and family stay safe and that you do not have too much damage to you homes and businesses.
Stay safe Adam, you are one of the USA's National Treasures!
What a great gift, the broach set - wow... and all those inserts too! Wish I could find a viewer who is that generous!!
250 off one side - you are indeed the deep cut master! Big rigid machines sure help!
Nice results Adam.
Liking the info inserts into the footage (you got todo what you got to do!) and the next episode teaser. Thanks for sharing big chap. Kindest regards. Joe.
Loved the footage from work! That lathe is quite a machine.
They look like some parts I make at work keep up the great content.
Glad to see you posting work videos again, I like the home shop stuff but stuff you do at work are something else
Awesome stuff Adam! I love my LNMX tool for heavy removal, thanks for showing it way back when!
Old school engineering, brilliant stuff. I did all of this as part of my Centre Lathe Turner apprenticeship at ICI Billingham 40yrs ago (1979 to 1984) believe it or not.
I enjoy all your video productions every single moment
man I never find stuff at garage sales like yall do...
We enjoyed Adam ! EPIC HEAVY TURNING .Awesome share man .. Thumbs up man..
I had no idea of the amount of sharing of tools, tooling, books and other info and even selling things for cheap in the machining world. Seems like a group of really down to earth people!
I've been playing around with carbide inserts for the first time on my little South Bend 9. I managed to get some pretty blue 9's and 6's after some playing with feeds and speeds! So satisfying.
Thanks for the video!
That was an interesting project; looking forward to the rest and the teaser of coming up projects. Also, I'm looking forward to the travel videos, Greg.
Perfect chip form ... C's & G's & 6's & 9's !!! Good material for that kind of cutting ! Good job and GOOD video ! Thank you.
Awesome machining. I really like when you describe what's going on, like the doc with lathe. Thank you! :)
Glad they let you film back in the job shop again.
Adam, The little fly-in with the turning technical data is a great idea! Well done Thank you this is quite helpful for us.
+Glenn Felpel Thanks, thought y'all might like that.
Stock removal at its finest...nice to see some footage from motion
Wow! Chris really hooked you up! Must be few hundred bucks worth there.
More like a few thousand. Quite the yard sale find.
5 bucks. For all that. Incredible, steal of the decade! Always impressive how tough those inserts are.
helicoil tip when there is no install tool .. drill and run the helicoil tap thru a hex nut.. sometimes one side larger than the actual thread size.. you can now preinstall the helicoil winding into the nut and then hold the nut in front of the opening to wind it into. i use this a lot on 3.1 and 3.4 gm engines while installed on the rocker arm hold down bosses. just a quick tip..
Nice chips there close to the end when you were really pushin' it. Fun, fun , fun....thanks for the video.
I must say you have the Cleanliness is next to Godliness thing well in order.
Your shop looks fantastic.
That was impressive. My little lathe takes stock off in thousandths lol.
Keep and eye on the hurricane and stay safe!
Dang...that's one nice chipload there! Really makin' her work hard!
Adam, thank you very much, very much appreciated...!
Keep these great vids coming brother. Been watching for years now I am gunna be commenting more 👍👍🇺🇸🇺🇸
Work is letting you record again? That's good of them. I missed the work vids - but I understand that it's their call.
Fracture in
love how the chips turn blue
Love the channel you Ave and Cody's lab are my favorite.
Good video Adam
Great work Adam, always interesting to see you work and play so to speak. Great stuff!
Nice episode as usual! Am I the only one who half expects a kitten meow or lion roar (or something) at the end of the final music? Like the music at the end of the movie? Lol...
I like the box you throw up with the feed and speed rates.
Great video!!! Thank you Adam!!
Hi Adam , why would anyone put a thumbs down , Best they show there work and lets all see ,,, Great stuff buddy ,,
From Australia to the USA ,,, Hoorah !
Another fine video.
Machining starts at 8:54
Heavy turnin' starts at 13:53
HFT starts at 25:54
Great camera work on the flanges, just like being there...Dave
Thanks Adam keep them coming
Really like the little box you put in @ 26:17 .
I just purchased that exact same broach set. Minus the metrics. It looks new and only 1 cutter had been used.
16:41. Damn. Turned the toolpost. Which I'm sure was Abom torqued. You could tighten the clutch lever on ours with a 5 foot pipe and it wouldn't do that, and that's probably a good thing. 26:00 I've never heard the pacemaker bog until now. Is it a 20hp machine? You gotta respect that Pacemaker for being able to work hard for 75 years and be ready to do it again, day after day. What a great machine built by great men who loved both their job and their country.
The Metal Butcher I don't know exactly the HP. I've never gotten down in where the motor is. I think it's a 20-25 HP MOTOR.
Very enjoyable Adam, nice chips!
Listen to that load I about died laughing I was thinking wow work that lathe,nice chips Adam.
Listen to that Abom Torque Load.
I used to make 316 polymer bearing housings that looked just like that. They were made from tubes and welded on discs though instead of solid because stainless is not cheap.
Thanks for always mentioning speeds & feeds
Thanks MI
Now THAT's some major chip generation ... actually, more like chunks.
Beautiful broach kit!
Great video, thanks Adam
I like that blue of the chips. I wish I could get a truck that color.
Nice machine work Adam as always.
Adam,
You have stated many times over the last couple of years that you really need flood coolant on that machine. What is the problem with your employer buying what you need?? You're already saving them a bunch of money by using your own boring bars, carbide, etc. The bottom line is that they need to step up and get you what you need. You've already been giving them free advertising on UA-cam the last two or three years...
Regards,
Shawn
Shawn McPeak If you really need flood coolant, just head down to Texas.
Robert Storms says Mr. STORMS lol
It´s just the same as in every workshop. Save money here save money there, just most of the time in the wrong place.
Also could be pretty hard do set up flood coolant on a machine that didn´t have it before.
Billy C b
Shawn McPeak it's not always financially realistic. Many shops around the world struggle to keep the lights on these days. Even the large established companies feel the crunch.
There's several reasons why I like your 'Tube channel, one of those is the generosity and love most the viewers give (there's some channels where the commenters are literally so vicious with their hate it makes them hard to watch).-- Marianna, Quincy, Cottendale, Wewahitchka, Sopchoppy, Panacea, etc...is where I want to eventually move to after the wife retires (hopefully that will happen before it's all under 3 feet of water, or more, which IS going to happen, 20-50 years, people can deny if they like but the ice IS melting, just look at the before and after pictures, and the water has to go somewhere).
I can't remember how many times throughout my working career I've had to repair pulled threads in cast Aluminum.- I always thought the couplers I had to deal with were big, those things were ginormous, like to know what they went to (maybe you said and I missed it). Many of the machines I had to repair (I hit the start of it) are now going direct drive to save money (motor shafts inserted directly into pump shafts, etc.), which is all good until somethings not true, then metal fatigue causes the motor shaft to break off and weld itself to the inside of whatever it's going to.
It's beautiful country in that part of the state!
You need a load meter. The first cut on the second was probably a 35% overload judging from the musical note of the gears. One musical half tone is about a 5% change in RPM: roughly no-load to full-load on the nameplate for an induction motor.
I loved to make chips back in the day but it was hard to max the envelope without popping a breaker or toasting the motor. Fortunately we had load meters on all the big machines so it was easy to dial it in to 95 to 105% full load motor Amps. Didn't have to figure musical pitches or watch for smoke.
I counted it a good day when the helper I shared with Schmidt at the next machine broke a running sweat keeping up with our chips.
Leonard Schmidt. Took a while to recall his first name. Good guy. Good worker.
G55 the 5555 to to
Another nice job. Thank you.
Hi Adam,its bin like bit more than a year since ive been seein your vids,goin to catch up so im sure il be havin fun watchin them,hope you all are alright and safe and sound.
26:10 "listen to that load" , after hearing the motor cry out for a breath of air, I said the same thing out loud.
I like seeing the chips peel off with the blue colour.
You know, if that mist is killing your microphone, it probably isn't doing your lungs any good. When those misters came out, we bought one, I used it once and said never again. I figured it was bad enough that my hands got soaked in soluble oil when running the turret lathe, I didn't need my lungs getting coated when running the mill.
445supermag modern cutting fluid shouldn't bother you much
I have never liked helicoils.Keenserts are better but, I like to drill and tap fine thread allen head cap screws. I can make them as long as I wish. I would make several of the most common sizes that I used at work.Run them in with Locktite 272.Cut it off flush.When possible,and time was not a problem,welding up the hole then drill and tap
Beautiful work!
GREAT VIDEO !!
Work clips! The old pacemaker sure is a mule. She cuts pretty straight? Thanks for sharing, Abom
Big boy cut depth and feed rate, Adam. The Pacemaker didn't sound too happy about it.
+Jeff Heath The Vintage Workshop Oh I was just making her start flexing her muscles.
78 degrees!!! Here in the Dakota territories we melt at that temp!
Love those big chip videos!
Very nice chips there, good to see! :)
Sure do like your shop vids, Adam. Like someone else said, please thank your employer for letting you share the big shop jobs with us.
I always look forward to your big shop and your own shop vids. Thanks again!
Dang that box of carbides and mills is easily over $1000 worth of tools! Wish I could find that many for $5 🤣
Crazy I live in concord New Hampshire! Never see those words on a UA-cam video. Great video!
Nice job
Nice work. Looks like traction motor couplings for oilfield equipment.
Awesome job as allways Adam !! That was some serious cutting on that big lathe. More and more guys start complaining about the travel videos, so maybe it would be a good idea to start off a second channel with travel and coocking vids so you get them of your back. Iff you planning on do so, let us know here on the 'main' channel coss i love those videos of you and Abby !! Cheers
Those blue chips would make a great resin table top.
Impressive removal!
185 M.P.H. and 400 miles wide. Hope you will be OK. Stay safe. You and Abby are always welcome here in Ohio ! Take care.
Awesome work...
Hey Adam! Nice video as always!!
Watched in my new 55" TV. A different experience, but I don't think the AndroidTV UA-cam app doesn't play at HD level. I may have to try via the web bowser app; although I may be limited to 720p with my internet connection. You had some great footage from work.
Crazy chips!
Awesome video! If I had a forge, would love to make a Damascus knife blade for you with the chips. Those things come off like a waterfall!
thanks for this vid Adam.
Be safe man! Watch out for Irma!!!!