Making Brass Drum Hoops
Вставка
- Опубліковано 3 гру 2024
- The seemingly simple process of making a ring from brass bar stock actually requires a lot of precision for both the forming and joining. This video shows it all, as long as the steps needed to finish it to a high standard.
You can help me create new videos by becoming a Patreon. Here’s the link:
/ roncovell
I have lots more UA-cam videos, and here's a link to my website - which lists 20 full-length videos you can rent, stream, or download, plus the Covell line of fine-quality metalworking tools, and information on my hands-on workshops:
covell.biz/
You can see the great Covell shirts, cups, and stickers here:
rons-store-10....
Special thanks to all my sponsors on Patreon: Feraud Quilens, Clint Blosser, seth, Randy Cook, Brian Murray, Andy Yi, Niklas Lenz, Zeke Cook, Tanner Ingersoll, Mario Nigrovic, Craig Davis, Domingo Molinero, Michelle Sinosi, Justin Walsh, Eric Haskins, Sean Patrick O’Brien, Tim Estrada, Joshua Ellestad, Sean Walker, Paul Cheney, Don Cober, Nick Rosati, DHFG, Luke Hares, Clifton Ballad, Terry Doss, Gordon Stipe, Teemu Vartiainen, Jonathan Hodgins, and William Longyard.
That bending fixture for the vise is extremely clever. I’ll be borrowing that at some point. 😄
Quinn - thanks so much for watching, and commenting.
As I was puzzling over how to quickly clamp and release that brass bar for bending, I hatched the idea of using the vise on my mill, and it worked amazingly well. I'll be very eager to see what you dream up!
Your solutions to very tricky problems are so elegant! And not requiring any special tools. So good!
Even though I’m a machinist and fabricator I learnt a lot from this video. Ron is not just a craftsmen, he’s also very clever. Thank you Ron for sharing your knowledge.
Wow, thanks!
That vice jig is awesome and yet so simple, im definitely going to make one.
As you can see, it really works well!
Hi Ron, thank you for another wonderful upload, it showcases your skills as a fabricator and a communicator. Cheers from OZ mate.
Wow, thanks!
i watch and know your work from a kid.
Back in the Monster garage / Chopper building era back when you co-work with Jesse Jemes and Billy Lane.
Till this day - you never disappoint' with your MASTER craftsmanship.
You are by far ... one of the BEST in the industry (in my opinion)
Respect from BULGARIA
Wow - that is very high praise, indeed. Thank you so much for watching my videos, and for taking the time to comment!
Great video Ron. You always have unique ways to fixture various components with common shop tools.
The routered edge detail on the was a nice touch too
Yet again Ron, making the deceptively difficult look easy, by using your incredible ingenuity and life long experience. Always an absolute joy to watch 🧡
Thanks so much, Deena! Your longstanding interest means so much to me.
Ron, your craftsmanship is beyond compare! Patience is a virtue and you have the market sewn up. Thanks for sharing your expertise.
Thank you very much!
I love how you calculate the diameters, and backspring ratios from different materials. Just great and satisfying to watch.. All the best from Austria ☺️
Thank you very much!
Hi Ron!, just thanks for sharing your vast knowledge. It is always a pleasure to listen your gentle tone and precise words. For those about tools and procedures, your content is wonderful. Kind regards from Argentina
Thank you so much for the very kind words!
I am so impressed of whatever you do. You also explain the steps i a very good way.
I'm delighted that you enjoy my videos!
As a welder/fabricator and drummer, this was a very cool video to watch! Very inspiring!
Glad you enjoyed it!
THANK YOU, RON!!!! YOUR AMAZING BUILD VIDEOS ARE ALWAYS "TOP-NOTCH"!!! MUCH APPRECIATED!!!
You are very welcome!
What a pleasure watching you work and listening to you share your knowledge. As a drummer, I found this project to be extra special. Best wishes to you!
I'm so glad you enjoyed this video. I have over 100 more videos on my channel, so you might enjoy some others!
Fantastic job! I stumbled on this one because i found an old, torn up drum set that i decided to rebuild for my church. Some of the hardware is trash and i have been considering getting into casting anyway, so i decided to look into making hardware. I love your videos anyway, so when i seen that you've done this, i got excited!
Good luck with your project!
Amazed with the clean and perfect job, congratulations!
Thank you very much!
@@RonCovell You are welcome!
Thank you for nice video. Metalwork looks so smooth and easy in your way of making. 👏👍
I'm so glad you enjoyed this video!
Beautiful Ron, as always. As a drummer myself I love the way those came out.
Thank you kindly!
👍I bet that'll be one snazzy drumset!
I haven't seen the entire drumset yet, but there has been talk about making a complete snare drum from brass.
Ron, I really enjoy your videos and learn so much from each of them. I especially like the simplicity and cleverness of your clamping and material holding. Brilliant use of C-Clamps, vise grips, wooden forms, and carpenter’s clamps. I was surprised to see you use the Bridgeport mill: you didn’t have an old nail file available?😊
Glad you like them, and thanks so much for commenting!
Beautiful work!
I was hoping we'd get to see you tackle putting the tension rod ears on it as well, that's a whole other challenge.
Hey - maybe next time!
So clever 🤔🤯
Legué aquí por tu video del casco de cobre para banjo, y ahora también hiciste los aros, estaré pendiente de cuando hagas el video del sistema de tensión/ afinación , mi idea es aplicar todo esto en la construcción de redoblantes para batería.
Muchas gracias, tu canal es oro puro.
Me alegra mucho que te gusten mis vídeos. Espero trabajar más para el baterista que encargó los aros, ¡y lo verás en mi canal cuando suceda!
Hi Ron- banjos use similar hoops! I am working on them now as well. Great video!
I did make a video on making a banjo rim:
ua-cam.com/video/uEo8JxMG8bg/v-deo.html
I would be interested in seeing how you do it!
@@RonCovell HI Ron, I know about the banjo rim (it was me that you worked with!). One of the differences in the method I am working on, which is based on examing older banjo tension hoops, is to not use flat end on the pieces to be silver soldered. Instead, the old method is to use a round file and put a cove in one end and file the othe mating end into a half round. By making the bend a little tight, the spring force produced when the two ends are mated keeps everything aligned. Like you, clamping to a flat surface and drawing the solder through the joint is key. Lots of ways to skin a cat!
Steve - sorry I didn't recognize your name when I replied to your comment. Filing a 'tab and socket' joint is a clever way to maintain alignment!
Incredible how much spring-back brass has. May explain why it sometimes gets so noisy when machining it.
Good point. Bells are often made of brass and bronze, so those metals must be chosen because they have some unique sonic characteristics.
Just Magic 👍👍👍👍PS Hope to make soon vid on shrinking
I'm so glad you enjoyed this video. I'll think about doing a video on shrinking!
@@RonCovell 👍👍
MDF seems to be the staple for this kind of one off jobs?
I recently had a job where i had to bend an 30 x 10 mm hot rolled mild steel profile and into a ring of about 360 mm diameter. Missing entirely on any MDF the fun soon became a chore and then a nightmare - luckily enough i somehow managed to see it thru (it is a proud 6PK belt pulley now) but for an instant i was not sure i'll pull it thru... The instant i saw Your method i knew it lends itself just perfectly for tasks like that - accuracy and flatness are simple to maintain and ascertain this way. Much appreciated for sharing!
I opted for gradually bending my stock on a press and rely on surplus material. Luck had it I was done a week too early to benefit off of Your method...
Well, there are many ways to do any particular job. I use MDF because it's inexpensive, lightweight, and easy to cut. It has served me very well over the years for all kinds of applications.
Love your channel, I'm learning all kinds of new stuff here! Thank you! One question: would it have been crazy or a bad idea to route the round over before you bent the hoop? Or would that cause problems?
I'm so glad you like my channel. While you certainly could round the edges of the band before rolling it into a ring, I think the details of clamping and aligning the ends, and smoothing the joint would be eased if you leave the corners in place while soldering.
Awesome. Will you make the claw hooks?
My customer hasn't asked me to make them yet, but that could be a fun project, too!
@@RonCovellI would love to see that!
I have not done much bending. How does a smaller diameter circle produce a larger diameter circle? Does the material spring back so much?
Yes, 'springback' is what this phenomenon is called. Many factors affect springback. Thin, soft metals don't spring back much at all (think of tinfoil here), whereas thick, tough metals spring back a huge amount.
This video shows many examples:
ua-cam.com/video/nQFz6GOnQ_I/v-deo.html
Thank you very much!
Your sander is very hungry.
The sharper the sandpaper, the more hungry it is! I have bumped my knuckles more than once, and it can do some mischief!
@@RonCovell With great power comes great responsibility!
If I sent you measurements are you open to making some of these to frame some stone engravings I make?
I would be glad to take a look at what you need. My email address is covell@cruzio.com
How are they complete? There's no bolt holes or flanges for mounting?
The musician I made these hoops for did the mounting, and I have not seen a picture of it.
❤😢❤😢😢😢😢😢😢😢😢😢😢❤😢❤😢❤😢
Thanks for the many hearts - but why are you crying?
Banjo. - just sayin...
Have you seen my video on making a banjo rim?
ua-cam.com/video/uEo8JxMG8bg/v-deo.html