Machine Hardy and pritchel hole and test heat treat 14 Lb Anvils
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- Опубліковано 5 вер 2024
- I had to work to get this video out. Last week a girl ran a red light and t-boned me in my truck (Totaled it but I'm going to fix it. I have in mind a flat bed. There may be some videos in that!) . I hurt my arm and shoulder a bit. We had a power outage and it messed up the Mazak a little. It seemed every time I had scheduled to work on this video everything was working against me. But here it is the final video on the 14 Lb anvils.
Peter, you are one amazing person! thanks for giving us so much of your personal time to teach the world this skilled profession
37:25 I was ecstatic to see the fans clean because earlier in the video I was thinking to myself "man I would definitely clean those fans off, take a few minutes" its like you literally read my mind
Same here! I thought to myself "oh god those fans are filthy, wonder if anyone will notice the same thing" Then in the shot right before he says he cleaned them that was the first thing I noticed that they were clean and then he said something about it lol
Mate, this is how I imagine NASA would build an anvil. Even the fixture is a work of art.
Thanks Peter,I really enjoyed the subprogram explanation and in this series of videos its been great to see processes from fixturing to heat treating and finally shaping on a multiaxis machine. The anvil series has been a real treat to watch, all the best from Brisbane down under.
THOSE ANVILS ARE THE CATS MEOW OF ALL ANVILS AWSOME WORK PETTER 💯%
Thanks so much for taking the time and walking us through what was obviously easy for yourself. You just have a way of making it easier to understand. Again,...Thanks so much for sharing. 😎✌️👍🙂
The milling machine noises at the end are just very satisfying.
I purchased an mazak integrex many years ago. Used. It was by far the most complex machining process in our little shop. Some one began calling the “smack-O-matic”. With this experience I can start to appreciate the skill level needed to achieve these part and processes. It has always been my experience, that truly talented people make difficult things look easy. Hats of to you and your equipment.
And that is how you program the "Mazak 2020 Shaper" to broach a square hole within 2 microns of spec... Love how you chamfered the hardy before you cut it...
I don't mind the hardness test marks if it means I can get my hands on one of these...
You sir, were born to do what you do. And you do it well. Glad to see you get to have fun designing and making cool stuff too. I'm sure that's why you got into the game years ago.
Awesome video, Peter! I am super impressed each time I watch one of your Integrex videos. I've been running our i-400S Integrex with the SmoothX control for 3 years now and I feel like I'm in kindergarten compared to your knowledge of the machine. Lol. Keep up the good work! Phil
Just found this channel 2 days ago. Nice to see someone that shows us hobbiest how to become a machinist. I would buy this anvil and I have no use for it. If you won't sell the anvil sell the blueprints for us hobbies to try and make. Love your channel
Thanks Michael, There is no drawings but I do have a solid model.
Thank you Peter. Hope you heal up quickly.
CNC shaper work?! These anvils are amazing and so is your teaching thanks for all the knowledge sharing.
Thanks Samson Stella! Have you see my video “Things are shaping around the shop” . In that video I do even more complex shaping to make a breech threaded connection in a part.
Glad to hear your injuries are minor, I hope you feel better quick. Anvils look amazing. Tom Lipton made a Baby Bullet vise, you make baby anvils. Incredible.
Heh, wouldn't that be a spectacular collaboration for the youtoob machinists - a working scale model machine shop, with little tools, machines, benches...
Fascinating stuff, I love learning about the different processes and Peter explains it all very well.
I love the focus with which you work, nevertheless allowing for method in tangential stuff, like getting a wrench out of a drawer, then putting it back and closing the drawer before moving to the next step in your algorithm, even if you know you're going to need that wrench again when taking the tool away from its mount.
I dont know anyone in Texas, but when i heard the hurricane may be heading for Texas i instantly thought of you and your family sending prayers your way stay safe.
Thank you! Joshua. If the storm keeps on the track they are predicting we should be OK here in Houston. If it goes more south, not so good we shall see. But so far everything is looking good.
I can't decide which looks cooler, the polished or the forge blackened. Cool video as usual.
Those anvils truly are works of art. 🇬🇧 🇺🇸
They are the coolest little anvils ! that's an innovative shaper job too
I've lost track of what you mean to do with these anvils, but I know they'd make a jammy coffee table piece. I'm as impressed by the results as by your patience in explaining everything; as much as the concept is simple getting it right - never mind the first time - is what separates the master from the lay-person.
Hi Peter,
Thank you for this video... it was the first time I've actually seen the G-Code you guys use. You gave a clear explanation which was very helpful.
Take care
Paul,,
amazing work, I remember the terror of blind keyways in a ancient haas mill with the spindle vibrating when you orient it, just a simple keyway in the Y positive taking bites of .001, it would back off to center. "is it gonna hit the back?" ran it in plastic lol. amazing work!
Sorry to hear about the truck, Peter - but it's good that you're okay. Thanks again for the video - it's priceless training.
Ervin Krauss Thanks Ervin! Just got my truck back today. They wanted to total it. But I’m going to fix it. I’m thinking a flat bed conversion. There may be some videos in that. The front cab has no damage just the bed and some rear suspension damage. That doesn’t look to hard to fix. Also straighten two of the wheels or get new ones + maybe tyers if they are to damaged.
Facinating as always. I love the in-depth breakdown and explination of the programs, sub-programs and the control. I have learn't more from your videos over the years than I have the programming courses my employer has sent me on.
Peter, sorry to hear you got hit and totaled your truck. Glad you're not too banged up. Hope you get the vehicle and Mazak situation resolved. I hate when my machines are down. This anvil series has been a good one, thank you for sharing.
One of the more overkill shapers of this millennium
Liked... 👍 before I even watch the video!!...
as usual: very nice work and video documentation. and a handy-sized general purpose anvil !!
Peter, They turned out really well, a lot of work but a great result, wouldn't mind one myself, regards from Auckland NZ
Great content & skills fella.
& Thank you for cleaning the handle surround.
😉
Glad I was able to get your integrex back up and running so you could finish your video.👍👍👍
Gcode programming level 1000 . Damn! A true skillfull machinist ,salute sir!
I dream of having the equipment to grind a tool like this form tool. No sign bar necessary wow thanks fo Sharing how the other side lives lol very cool tool
Glad to hear your ok mate. That grinder sure is handy. Very satisfying watching the keyway being broached/slotted.
Thanks for cleaning those fans! Awesome video as usual. I was surprised broaching a fairly hard part worked so well. Great job!
I'm sorry as hell about your shoulder. That's a whole new level of pain. Get well and stay safe.
What an amazing machine shop
Out of all your projects I have enjoyed this the most.
Great work, feel better. Car wrecks are brutal.
Peter cars or trucks can be repaired good to here you'll be ok as we get older it feels worse beautiful anvils thanks for making your videos
There not anvils there a work of art, beautiful job Peter
Very impressed! One looks brand new and the other looks used (one careful owner), but the finish out of the shaper was unexpectedly fine.
I hope the big one gets made :)
Those fans were straight up gory. Thanks for the chuckle :)
Wow, they look amazing..
I love the black one best. it would look great on my bench, but there is no way you can sell these for less than I can afford. I pray they go to a good home.
Peter they look good, I like the one that does not have the mill scale from the heat treat removed. I am sorry to read about your accident, I hope you recover quickly from your injuries. Thanks for stepping through the g-code programming.
Bill De La Vega Thanks Bill. Going to the doctor tomorrow we’ll see.
@@EdgePrecision Good luck. Last couple of accidents I have been in were people turning left in front of me and they did not have insurance.
This girl has insurance but is acting like she had a green light. I think she was on her cell phone not paying attention. The police officer wrote her the ticket. But her insurance company is saying they refuse to pay for my damages. We shall see if that flys.
@@EdgePrecision That sucks, what a bunch of crap. If they wrote a ticket that seems like a slam dunk for you. I got a dash camera after the last accident even though everything worked out.
Enjoyed Peter!
ATB, Robin
Glad to hear you're ok after that prang. Awesome video as always.
Another great show!
Peter, I see some comments you were injured. Hope you're Ok.
Sorry to hear about the crash, sir. Take care of yourself!
wow, hope your arm and shoulder heal up quickly
Sorry to hear about the crash. Best wishes for your recovery.
Its always nice to have clean fans.
but on the serious side, very nicely done! poppy
Glad you're ok!
Thank you!
I hope this storm doesn't hit you too hard. Keep safe.
If it stays on it's current track it should be OK. Thanks!
The "noises"on your video could be easily a movie sound track like Aliens.
A great video Sir , hope you are feeling better.
Manual programming is always good.thans sir for showing the macro
You are a CNC Boss !!!
I like when you say kind of “I’ll drop those 75 thou” I wish I can have both, either one looks great.
I watched 35 min of this before reading the description... sorry about your truck - take care of your arm !
Hey Peter another great video. Can you give some information on how you figure out the correct feeds and speeds for machining ?
Dam_ commercials, 5 commercials in the first 20min... Great content thanks for sharing. Charles
Was there? I have no control over this. It’s UA-cam.
Strange, I had none at all.
@@EdgePrecision I know, this new system they are using not only adds advertising to your new videos but adds it to old ones. Everything I watch has at least 4 adds in it, many of the videos have more.
I got none
Modern day Michelangelo ... amazing
I actually like the oxidized look :) - Whoever gets one of these are lucky!
Glad your ok! Those really came out nice!
We need another 200 subscribers so Peter can give these away! Great series, when I saw you start to grind the tool I thought you were going to make a rotary broach. Could this be the only Hardy hole placed to tenths of a thou?
um looked like ancient Egyptian to me lol , i do it all manually nice to have a machine that does if for you
Thanks a lot, thanks for sharing and your priceless effort..
Sorry to hear about your accident - get well soon.
I noticed those fans! Great videos though.
Anyone who says a machinist like this doesn't have to be smart is really kidding themselves.
I'd bet 90% of politicians couldn't do this.
Who said comparing anything to a politician was the standard? Why do people lift them up on a pedestal. But the lowly machinist who builds everything they use in the elitist life is somehow lower. Didn't I here one of them (Maybe Biden) say all you have to do as a machinist is to just load the program and push the button. Nothing to it. Not that a education is bad but it doesn't make anyone better than a person without a degree.
@@EdgePrecision lol Exactly, but a lot of them are lawyers and they proclaim themselves the best and the brightest.
Amazing 👏 like usual
I bet the fans are gummed up from coolant
No they still run. I have cleaned them a number of times. That just shows how much krud is in the air.
@@EdgePrecision did you manually write the code for broaching ?
@@carlitoway9120 Yes the cam software won’t do it.
Ok 👌 very nice on your coding.
I used a pecking drill cycle in cam software and modified a couple lines to use it at a broaching cycle.
@@carlitoway9120 Yes that could work. But it doesn’t move the tool away when it retracts. Unless you modified the peck drilling macro. If I did a lot of this kind of thing. I would make a custom G Code/Macro to do it.
very good video..thanks for your time..un saludo amigo y mucha mucha salud
I thought when you went from 54 to 52 you would retract touching/preloading the part by 2 thou - sort of like ABoms shaper.??? The footage looked different to my expectations... The 45 -45 135 I,J,K and the CDEF sort of make sense, a little. Thanks Peter. God Bless.
Awesome work - thanks again!
Hope you are ok?? Anvil is superb :)
Really nice Peter, now for a 400 lb one.
Thanks Randy. Yes this is just a test run for the big ones.
holy square peg in a round hole batman!
Sorry to hear about your truck and hope you heal up fast. I have to ask though isn't the purpose of an anvil to beat on it? If you will be hammering objects on top of it won't they mark up the surface more than the hardness tester?
Yes if it’s used for it’s intended purpose it will get dents. I kind of planed to give these away. So I didn’t want dents from the hardness tester.
what a mess everywere but good machinig
:-D
Glad to see you think about clean. Those anvils have been a great project. I guess if you don't get covid somebody will t-bone you. We ain't got a chance in this world.
if you need to test things without making big dents in them, you can get a rockwell superficial tester (also known as rockwell N and T. it's also good for testing case hardening because it won't punch through the case like a regular tester will
Centerline has all that stuff. I could have used theirs. I just wanted to use my hardness tester for this video.
@@EdgePrecision fair enough
Did you do anything to say indicate the tool to make sure it was lined up with the part?
Sorry to here about the crash Peter hope the shoulder is ok. Why did you choose to machine the Hardy and Pritchel holes after heat treatment?
I was concerned about cracking with the sharp corners in the hardy hole.
Thanks for showing gcode and explaining it. I am curious about what kind of gcode codes are used on such machines. Thats cool that you can store tool position as sub tool. I am curious if I could do something like that with my controller.
Just out of curiosity why haven't you drilled the foot of the anvil all the way through? I don't know alot about this kind of stuff personally.
Where the holes are located they wouldn’t go thru the ears on the base. They are inboard of them.
Very very neat, thanks!
You do realize that this is like killing a gnat with a nuclear bomb, right? 😎
Yes but I will put it this way. Why do people climb mountains or sail boats across the oceans? It would be less expensive to fly to the top or other side. Its the journey, not the expense or the destination that's important.
Edge Precision - Why? Well, because it’s there, of course! 😉
smoke em if you got em.
Never have and almost for sure never will run a cnc, but what I could grasp about the programming was still very interesting Peter. And very nice (as usual) finished results. Possibly you've mentioned it elsewhere and I missed it. Since you make a lot of your own job specific cutting tools is there a particular manufacturer's brand and grade of carbide blanks you try to stick with or is it just generic off the shelf carbide the tool suppliers carry?
I buy all my carbide blanks from Centennial Carbide.
@@EdgePrecision Many thanks and good to know of at least one trustworthy source.
The anvil and shaping +5 axis is amazing , buttt , yes i noticed those fans a few times . How do they get that dirty ? I've seen a few fans like that but never oily like , so i wonder what's the deal ?
That's the oil condensed out of the air. It runs down the heat exchanger fins inside the electrical cabinet. It's the coolants soluble oil residue in the air in the shop. This is quite common in any larger shop. It can be mitigated somewhat with mist collectors (That do the same thing actually). We, that work in shops actually breath this air!
@@EdgePrecision This means those fans are sucking air from the inside ? . At my workplace most machines have filtered intake and exhaust (changed every week or twoo) . (I hear the coolant mist from the high pressure is good against corona :D , so far so good ).
@@EdgePrecision ps: Get well soon :)
@@kisspeteristvan No if you look at the video. You may notice the vents directly above those fans. They blow the air in vents out there. The oil is just heavy and runs out the bottom. These are heat exchangers the outside air never goes into the electronic cabinet. There are also fans that circulate air inside across the same fins to transfer heat.
Hey there.
Just a couple questions.
1. I heard you say that you didn't know what the material was.
Why would you spend so much time on this project without knowing?
How did you know it would harden at all?
2. Why water and not oil for the quench?
Thanks for the entertainment.
I had a general idea. Did a spark test and I could see there was some carbon. It was just a rehearsal lets say for the larger ones. Also I thought it would make some good video content. As to the water. When I did the tests it would not harden enough with the oil.
most precise Anvil made. on the Horizontal mill are you running the job with your custom cutters with radius inserts. i'm judging by the sound. interesting video thank you.
Yes it’s running that job.
Ah, you turned your CNC lathe in to a shaper for broaching.
Beautiful!
Thanks for posting and taking the time to explain the programming.