Fully automated plant for manufacturing foam concrete blocks - 300 cubic meters per day!

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Specialists of GRIVAS-Ukraine have designed a whole new type of plant for producing CLC blocks.
We would like to bring to your attention the automatized plant for manufacturing foam concrete blocks and also aerated and polystyrene concretes.
The productivity of the plant is 300 cubic meters per day.
The complex for an automatic batching and preparing of foam concrete.
New systems for preparing foam concrete have been implemented into the plant. There is a split system for mixing a cement-sand mortar using high-speed mixers and further supplying into a unit for mixing mortar and foam at low speed. Preparing time by using the system is max. 5 min per one cubic meter.
A high-capacity foam generator, which consists of four high-capacity barrels (stems) of the foam generator and an automatic system for preparing a working solution of a foaming agent, significantly simplifies the process of preparing the working solution and fills the mixer for preparing foam concrete with foam in the shortest time.
Due to the complex, the foam concrete is produced super-fast, and its quality has been taken on a whole new level.
Mechanized trolleys in tandem with electromechanical pushers make such processes as transportation, curing, and supplying of molds from a pouring area to a curing area as simple as they could be.
A mechanized system for disassembling, cleaning, and transporting sides of molds for further usage.
A completely automated cutting system controlled with PLC produces 12 and more cubic meters per hour. If there is a need, the complex can produce tongue-and-groove blocks.
A palletizing and packaging area.
The area has been designed to provide a mechanized palletizing of blocks onto a transportation pallet at sufficient productivity.
Palletized blocks are supplied to a vertical strapping machine Strapex VSM300 by using an automatic chain conveyer GOLDPACK. Pallets with strapped blocks are transported to a platform wrapping machine for pallets and then transported to a warehouse to cure and gain the specified strength.
If you are interested in the plant and want to set up a similar plant in your region, contact us, we’ll be happy to cooperate with you.