How to Replace Intake Gasket Set 1994-2002 Dodge Ram 2500

Shop for New Auto Parts at 1AAuto.com 1aau.to/c/137/aS/gaskets
This video shows you how to install a new intake gasket set from TRQ on your 1994-2002 Dodge Ram 2500.
This repair was done on a 2002 Dodge Ram 2500 Base 5.9L Extended Cab Pickup 4-Door 4WD Automatic and the process should be similar on the following vehicles:
1994 Dodge Ram 2500
1995 Dodge Ram 2500
1996 Dodge Ram 2500
1997 Dodge Ram 2500
1998 Dodge Ram 2500
1999 Dodge Ram 2500
2000 Dodge Ram 2500
2001 Dodge Ram 2500
2002 Dodge Ram 2500
Tools you will need:
• Flat Blade Screwdriver 1aau.to/obqS/1AXAA00013
• Pry Bar 1aau.to/oXi/1AXAA00020
• 11mm Wrench 1aau.to/oZw/1AXAA00010
• 14mm Wrench 1aau.to/oZw/1AXAA00010
• 15mm Wrench 1aau.to/oZw/1AXAA00010
• 11mm Socket 1aau.to/obEe/1AXAA00015
• 13mm Socket 1aau.to/obEe/1AXAA00015
• 14mm Socket 1aau.to/obEe/1AXAA00015
• 15mm Socket 1aau.to/obEe/1AXAA00015
• 7mm Socket 1aau.to/obji/1AXAA00017
• 8mm Socket 1aau.to/obji/1AXAA00017
• Air Compressor
• Coolant Funnel Set
• Fuel Line Disconnect Tool 1aau.to/oaj/1AXAA00041
• Trim Tool Set 1aau.to/oahj/1AXXX00006
• Hose Clamp Pliers 1aau.to/ogi/1AXAA00076
• Pliers
• Ratchet 1aau.to/obH8/1AXAA00016
• Socket Driver
• Socket Extensions 1aau.to/obEe/1AXAA00015
• Swivel
• Torque Wrench 1aau.to/oaL7/1AXAA00044
• Brake Parts Cleaner
• Cloth Rags 1aau.to/oE6/1AXSS00035
• Gasket Adhesive
• Gloves 1aau.to/oane/1AXSS00048
• Paper Towels 1aau.to/oE6/1AXSS00035
• Plastic Tube
• Safety Glasses
• sanding disc
• Syringe
• Drain Pan
• Pick 1aau.to/oSt/1AXAA00037
• Razor Blade / Gasket Scraper
• Sanding Block
• Wire Brush 1aau.to/ot8/1AXAA00079
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Dodge Ram 1500 1994-2002: • Dodge Ram 1500 1994-2002
⚠ DISCLAIMER:
While TRQ strives to make the information provided in this video as accurate as possible, it makes no claims, promises, or guarantees about the accuracy, completeness or applicability of the content. No information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. All do-it-yourself projects entail some risk. It is the sole responsibility of the viewer to assume this risk. TRQ is not responsible or liable for any loss damage (including, but not limited to, actual, consequential, or punitive), liability, claim, or any other injury or cause related to or resulting from any information posted in this video.

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[@lucashutcheson5444]

For those of you attempting this job on your own when it comes to cleaning the plenum mating surfaces remove the lower plenum plate, clean all the mating surfaces on the plenum, wipe down and blow out the inside of the plenum with compressed air then re-install your lower plenum plate it will greatly reduce the chance of things making their way into the plenum and getting trapped inside.

[@rogernation2551]

Great video. One thing, take the cap of the valve on the fuel rail and decompress the fuel system. That way fuel doesn’t spray out when you disengage the fuel line.

[@bjornmclir5015]

Great video i just finished doing this procedure for the first time and it was a huge help, found that the original plenum gasket had broken and popped out. I was burning a gallon or so a week of oil, kinda made it look like i had a diesel rolling coal but definitly not good.

[@bckhntr31]

Thank you for making a quality step by step video!

[@tibtb658]

How did u remove broken bolts?

[@johngroover1626]

How did u remove the broken bolts can a man drill straight though and put a bolt nut on it mine broke on the front driver side