Cement making process. I don't owe any copyrights for this video. I just uploaded it because there was no good video about cement making process at that time.
The Cement comprises of a clinker phase which is tricaclium aluminate. Herein, the reaction is ridiculously exothermic and fast, causing a phenomenon known as “ flash set”. The Gypsum ( a form of calcium sulphate) reActs with the tricalcium aluminate to form an ‘aft’ ettringite which induces an artificial “ induction period” which lets it set slower
I'm modeling a cement plant in HO scale for my layout. This video has been very informative, and awsome shots of the structures and machines that are involved in the process.
It amazes me how so many people confuse cement as concrete. Although cement is only one of the basic ingredients of concrete. The other ingredient is Aggregates such as crushed small pieces of rock along with sand.
There's a difference between concrete and cement. Concrete is used to make buildings and roads. Cement is what your feet wind up in if you cross The Mob!
hopkins731shawn from what I've been watching on youtube, they take the limestone and bake it, so it turns into quicklime. They then add water to quicklime so it becomes a slurry. You can then add some sand to that and pretty much that's it (i think). Other stuff are added if you want a stronger cement.
Although the Greeks first looked at lime-pozzolanic pastes, the Romans worked out that the abundant supply of aluminosilicate rich, acidic pozzolanic volcanic ash in the vicinity of Rome could be added to Calcium hydroxide (free lime and water). The resultant, simple acid-base reaction created a cementitious hydraulic binder (something that can set and bind aggregates in the presence of water). This gave the Romans an engineering advantage. The beauty of this is that it evolved from the specific geology of the Mediterranean region, itself being a place rich in marine sediments (limestone) but also volcanically active
+RO M Ya, thats a good alternative as well In ReadyMix Concrete Trucks, when the Truck is stuck in Traffic, the driver is advised to add a bottle of Soft Drink. It does the same work. It doesnt allow the Concrete to harden
Abdulhusain Dohadwala gypsum just slows down the process ,sugar on the other hand prevents it. Sugar is bad for cement. It molecularly keeps the fingers from binding
This truly is an on lookers view of whats actually going on at a cement plant lol. They only got a little bit of info and ran with it 🤣🤣. There are literally 50 steps that they missed or more...
Many of yhe components we see now were not added originally. The basic cement was more simpler and thru trial of errors and success, we got the current cement. Many products are produced like that. That is why after certain period (some are after a few months), a new uograded product is realized. You can use this same process for prescribed medicine. But; because of the many side effects of drugs produced by pharmaceutical companies, now we have a trial that doctors now offer people within the last stage of fatal diseases, some in the beginning of stages, products that need people to take it and study the side effects on them so the majority of us who buy the prescribed drug, won't have to suffer a lot of side effects or almost to none.....a lot of trials to be able to get the right measurements.
As with any recipe, it was first discovered in its most basic form, then over time had more steps and variations added to the process as others studied and modified, tweeked, improved, diversified, and made more efficient.
They used hydraulic cement, just like we use today. They took lime, heated it in an a kiln to make cement, then mixed in "pozzolana" (volcanic ash). The volcanic ash contains high amounts of alumina and silica, making their cement hydraulic (able to harden under water).
Yea Roman cement was one of the best, if not the best. It was made from a volcanic ash and didn't have to go through the complex process we see here as the ash has already been heated.
i'm very curious of how people cope with the smell of cement powder... do anyone like the smell like i do? or can it be addicted if you keep inhaling it? and what are the danger of it if keep inhaling the smell? can someone please give me feedback on this.
@basebull im sorry, you left this comment imreplying to, in the how to make cenment,,,,,i wanted to ask what test you'd be taking , and for what??? thanks pal
Well very few places I know have concrete roads. Back when I lived in Houston Texas, there was concrete roads because it's white. Sun rays bounce off the white and only the white rays are absorbed. And using concrete as roads, is way to expensive it's like 150 USD a yard. It's easier to have gravel and tar roads (tar is the aftermarket stuff after making fuel). And I don't remember that price.
what did he said..., it is also an ingredients of the mortar than men used to labor.....stone are there somebody who can help me to translate it in right way
Can you make cement from poop . Once I got a DVD from the library that said ancient Greeks would mix poop with clay to make pottery? I have a hard time believing that.
Joshua Lee dung has been used as a fibrous binding agent in some applications, but it serves a different purpose than cement. dung is like the "rebar" in concrete foundations. cement is what hardens the mix together as one solid rock
Video like these may have secured me a superb job in a cement plant. A little research goes a long way and i made the 2nd interview stage
Finally gypsum is added to control the instant reaction of cement with water. Cool
The Cement comprises of a clinker phase which is tricaclium aluminate. Herein, the reaction is ridiculously exothermic and fast, causing a phenomenon known as “ flash set”. The Gypsum ( a form of calcium sulphate) reActs with the tricalcium aluminate to form an ‘aft’ ettringite which induces an artificial “ induction period” which lets it set slower
I'm modeling a cement plant in HO scale for my layout. This video has been very informative, and awsome shots of the structures and machines that are involved in the process.
The music is so vintage
Excellent.. Loved this piece of inormation
This video is great. Thanks!
thanks .. just found the answer to my project here ;)
It amazes me how so many people confuse cement as concrete. Although cement is only one of the basic ingredients of concrete. The other ingredient is Aggregates such as crushed small pieces of rock along with sand.
aesthetic soundtrack
yup the blog was right this DOES look like a factorio contraption :D
thank you for uploading the video
Thank you for the video
I spent a whole fucking day at a cement plant with university and learn nothing. Whereas this video showed me everything in 5 minutes. Great vid
Factorio \o/
i love cement :D
Right??
It is very interesting and one learns how cement is made
I would have been so lost without the steel ball demonstration at the end...the balls move up and down, up and down.....wow....
There's a difference between concrete and cement. Concrete is used to make buildings and roads. Cement is what your feet wind up in if you cross The Mob!
LOL, Actually both are concrete, cement is what you make concrete with plus other aggregates...
Spr
I started coughing from dust inhalation just by watching this
LMAO
THE CEMENT MILLS ARE CALLED BALL MILLS..... BECAUSE THEY CONTAIN BALLS
We have a couple of vertical mills that have grinding tables in them. They are much more efficient but they are a lot more temperamental
Cool. 😎
@supdaman23 some dangers are the particles stay in your lung ( if small enough), lost of smell, and/ or nosebleeds(alot)
coool i never knew it
Niceeeeeeeeeeeeeeeeeeeee!
Now I'm ready to go take my test XD
Thank you Sir❤
This seems extremely complex, how did the ancient Romans and Egyptians do it? I'm sure they didn't go through all of these steps..
hopkins731shawn from what I've been watching on youtube, they take the limestone and bake it, so it turns into quicklime. They then add water to quicklime so it becomes a slurry. You can then add some sand to that and pretty much that's it (i think). Other stuff are added if you want a stronger cement.
Although the Greeks first looked at lime-pozzolanic pastes, the Romans worked out that the abundant supply of aluminosilicate rich, acidic pozzolanic volcanic ash in the vicinity of Rome could be added to Calcium hydroxide (free lime and water). The resultant, simple acid-base reaction created a cementitious hydraulic binder (something that can set and bind aggregates in the presence of water). This gave the Romans an engineering advantage. The beauty of this is that it evolved from the specific geology of the Mediterranean region, itself being a place rich in marine sediments (limestone) but also volcanically active
Thank you for the video... Looks like the loader and mining truck aren't produced by Caterpillar.
wow so those are pretty hard stuff to get especially if it has to be pure.
The Race-E-Oh varies.
waachaa!!
@nitz47
Add some gymsum in order to lower the speed of hydration of Tricalcium aluminate(C3A).
I am new here and i completely vedio cement factory
Nice
To prevent flash setting we add gypsun
How about adding sugar %3 or less it prevents flash set also
+RO M
Ya, thats a good alternative as well
In ReadyMix Concrete Trucks, when the Truck is stuck in Traffic, the driver is advised to add a bottle of Soft Drink. It does the same work. It doesnt allow the Concrete to harden
Abdulhusain Dohadwala gypsum just slows down the process ,sugar on the other hand prevents it. Sugar is bad for cement. It molecularly keeps the fingers from binding
informative
Wow
what an old school plant 50 ton trucks and they have to be 20 years old my plant runs 100 ton trucks
4:09 that piece of klinkher was rouge!
They never saw it again.
This truly is an on lookers view of whats actually going on at a cement plant lol. They only got a little bit of info and ran with it 🤣🤣. There are literally 50 steps that they missed or more...
15yrs and still making sense
LAWL I HOPE MISS AFFORD SHOWS THIS VIDEO TO HER OTHER CLASSES AND SHE SEES THESE COMMENTS XD
not an element, Lime is a term for any compound containing Calcium.
Usually its Calcium oxide or Calcium hydroxide.
i now very well cement
It's 4 sand, 4 gravel and a dye.
Place water to harden...
THE BALLS!
this music slaps
absolutely, found this after months of searching and hundreds of "How it's Made" videos.
0:48 INITIATE DRAMATIC BUTTON PRESS!!!!
first cement
an example of Ciment process
That's so complicated. How did anyone figure all this out?
Many of yhe components we see now were not added originally. The basic cement was more simpler and thru trial of errors and success, we got the current cement.
Many products are produced like that. That is why after certain period (some are after a few months), a new uograded product is realized.
You can use this same process for prescribed medicine. But; because of the many side effects of drugs produced by pharmaceutical companies, now we have a trial that doctors now offer people within the last stage of fatal diseases, some in the beginning of stages, products that need people to take it and study the side effects on them so the majority of us who buy the prescribed drug, won't have to suffer a lot of side effects or almost to none.....a lot of trials to be able to get the right measurements.
As with any recipe, it was first discovered in its most basic form, then over time had more steps and variations added to the process as others studied and modified, tweeked, improved, diversified, and made more efficient.
rock
did they use cement back in roman times to build all them monuments? cuz I thought making cement was easy...
They used hydraulic cement, just like we use today. They took lime, heated it in an a kiln to make cement, then mixed in "pozzolana" (volcanic ash). The volcanic ash contains high amounts of alumina and silica, making their cement hydraulic (able to harden under water).
Yea Roman cement was one of the best, if not the best. It was made from a volcanic ash and didn't have to go through the complex process we see here as the ash has already been heated.
@@TemplarX2 wow, thanks for this explanation
0:14 ice cream
man uhave issues
Where does Gypsum come from? Do you have to buy it from travelling Gypsies??
May as well have explained how a plumbus is made
"Theres what we called zero waste, less energy in architecture"
*checks this video*
i mixed concrete today n wondered how they make cement
How do they make the How its Made show?
i'm very curious of how people cope with the smell of cement powder... do anyone like the smell like i do? or can it be addicted if you keep inhaling it? and what are the danger of it if keep inhaling the smell? can someone please give me feedback on this.
Not shown all process of cement making.
This is actually very good video but I don't understand.
love the way that guy at the end work those balls 4:47
i am crying
i didn't understand any sh*t after 3:00
What the???
I was questioning the video lol
AHAHAA DA BALLS!!!
@804186443 - I was taking a Concrete Construction Materials course, part of a Civil Engineering curriculum. This video was helpful for the first test.
THE LAST STAGE OF GRINDING.
IT'S CALLED FINISH GRINDING.
@basebull im sorry, you left this comment imreplying to, in the how to make cenment,,,,,i wanted to ask what test you'd be taking , and for what???
thanks pal
and this was invented in 1817 how? Lol
You underestimate the human mind 😌😌
Cement was originally develepoed to bond and harden under water
there is Windows Codenamed Cement Pilot Operating System, Ripped from How is Made
No wonder third world countries don't have paved roads everywhere, making concrete is one complex process.
Cobra, You replied to a comment that is three years old....
Dezzar, you replied to a comment that is four weeks old....
lol based upon your spelling and grammar, you have clearly not made it past the 3rd grade.
Well very few places I know have concrete roads. Back when I lived in Houston Texas, there was concrete roads because it's white. Sun rays bounce off the white and only the white rays are absorbed. And using concrete as roads, is way to expensive it's like 150 USD a yard. It's easier to have gravel and tar roads (tar is the aftermarket stuff after making fuel). And I don't remember that price.
IndiaCobra Same thing with punctuation marks and capital letters my friend. You don't have to be a dick about things.
what song tho
Do they turn on music while processing too..... just kidding
what did he said..., it is also an ingredients of the mortar than men used to labor.....stone
are there somebody who can help me to translate it in right way
Th prout can no bull the foot, ya man.
chemistry
Chemistry is awesome. Like modern day magic.
LOL 4:48 LOLOLOLOLOLOLOL
In my whole life, i thought cement was made from a grinded stones mixed with some chems.
Yes, that's exactly what they showed here. It's made from lime stone.
lime is an element?
@Clint945
Oh! :D
Sorry xD
Can you make cement from poop . Once I got a DVD from the library that said ancient Greeks would mix poop with clay to make pottery? I have a hard time believing that.
Joshua Lee
dung has been used as a fibrous binding agent in some applications, but it serves a different purpose than cement. dung is like the "rebar" in concrete foundations. cement is what hardens the mix together as one solid rock
ehh ehh ehh.... ball mill. .. ehhh ehh ehh.. ball ehh ehh
This is the discovery channel, sounds like they are using a computer voice. Gone of the days of real people talking.
LOL 0:48 AND 4:48 THE ONLY GOOD BITS
But I am close to November
how did I get here...
RIP dinosaur fossils.
No that's not the reason buddy, the corruption in the government is the problem. Every country has money but is not well spent
Reet old footage
my.chem teacher brings me.here
Hindi me dijiye sir
2:30 What is that overhead machine called again? How do you spell it 😣
It is called a tripper.
Is worse went they pout it
3:22 a flash what??
Flash calciner
محى عبود
naui