How Cement Is Made? (Mega Factories Video)

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КОМЕНТАРІ • 210

  • @nomi4214
    @nomi4214 2 роки тому +83

    Well good documentry. Now latest technology is more efficient by using vertical grinding mills on raw materials and cement side. Hot escpae gases are capture to produce electricity.

    • @engineeringworld.
      @engineeringworld.  2 роки тому +1

      Thank you for your feedback :)
      Which process you liked the most?

    • @danielagustin3393
      @danielagustin3393 2 роки тому +1

      Ok

    • @oussama7084
      @oussama7084 2 роки тому

      Please some key words about exploitation of hot escape gases to produce electrical energy

    • @kennethdwightboja7456
      @kennethdwightboja7456 Рік тому +2

      @@oussama7084 exhaust gas from the clinker making process are recovered in a waste heat recovery plant/turbine to produce electricity

    • @mosesabunike2055
      @mosesabunike2055 Рік тому +1

      New Technology features Robo Lab for sample testing, and a Cross Belt Analyser (CBA) that test samples directly from the mines.

  • @michaelrwilliams5466
    @michaelrwilliams5466 Рік тому +34

    This was a good documentary, it brought back memory of my time at the cement plant in Jamaica where I was a pump operator.

    • @SurajInd89
      @SurajInd89 Рік тому

      Where’s jamaica?

    • @FriskGamer1
      @FriskGamer1 9 місяців тому

      @@SurajInd89 It's an island country in Central America.

    • @VeyOrtega
      @VeyOrtega 9 місяців тому

      Hi! I'm making a documentary about cement factory workers. I would love to hear about your years working there 👋

  • @maroof101mb
    @maroof101mb 2 роки тому +27

    This video explains the process really well

  • @chasehopkins733
    @chasehopkins733 Рік тому +3

    Gosh I love crushers and mining equipment. My favorite line of work.

  • @Wallacenawa
    @Wallacenawa 2 роки тому +35

    Ohorongo cement in Namibia. I went there in 2nd year of Engineering on a school trip. Glad its featured here.

  • @Get-into-the-game
    @Get-into-the-game Рік тому +7

    I was just about to say this is Ohorongo cement in otavi, Namibia, southern Africa when I saw the staff uniform and company logo, keep up the good work guys

    • @DennisRodney-uh6do
      @DennisRodney-uh6do 11 місяців тому +1

      Really got me there man,for years not even the workers could explain thumbs up 💘💘 💘💘
      💘💘💘💘💘💘💘
      💘💘 💘 💘
      💘💘 💘💘
      💘💘 💘💘
      💘💘💘
      💘

  • @miguelitomartinez2831
    @miguelitomartinez2831 2 роки тому +4

    Excellent documentary.

    • @engineeringworld.
      @engineeringworld.  2 роки тому

      Thank you so much for your kind words of appreciation. What part of the manufacturing process you liked the most?

    • @smi2sali1
      @smi2sali1 Рік тому

      hello how are you doing

  • @Aleksanderavo
    @Aleksanderavo Рік тому +2

    This process should be taught in school

  • @loganwendt2665
    @loganwendt2665 Рік тому +2

    My favorite part of the manufacturing process was just looking at pictures of the quarry. Thank you for your time

    • @frog-fu7yp
      @frog-fu7yp 8 місяців тому

      my dad works at a quarry. going down in the pit as a kid was always my favorite :)

    • @BigMachines-j3m
      @BigMachines-j3m 25 днів тому

      Gosh I love crushers and mining equipment. My favorite line of work.

  • @danielcarmi305
    @danielcarmi305 2 роки тому +5

    Great video!

    • @engineeringworld.
      @engineeringworld.  2 роки тому

      Thank you for your feedback :)
      Which process you liked the most?

  • @muhammadraza2310
    @muhammadraza2310 Рік тому

    Is on line XRay used in cement analysis?

  • @damskiebondat1432
    @damskiebondat1432 Рік тому +10

    I worked at the coal fired power plant before, the coal that was burned & turned into ashes became cement

    • @dewam1599
      @dewam1599 Рік тому

      True. Herein they not tell how they do. May be secret?

  • @storytellerAIhistorian
    @storytellerAIhistorian 2 роки тому +2

    thanks to explain whole senario of cement product without steping up:)

  • @tamourbaig5856
    @tamourbaig5856 10 місяців тому

    Very Informative, Thanks for Sharing

  • @darkspace3316
    @darkspace3316 2 роки тому +3

    Awesome!

    • @BigMachines-j3m
      @BigMachines-j3m 25 днів тому

      to explain whole senario of cement product without steping up:)

  • @petermontoya1796
    @petermontoya1796 Рік тому +1

    Question: I get the mix that goes into making concrete. However, why can't a driver add water when they get to the construction site ?? This would end any trucks ending up with a load of solid mix in their mixer. Is this a problem ??

    • @MichaelBarnes-ey7sj
      @MichaelBarnes-ey7sj Рік тому +1

      They can and they do but more water reduces compressive strength.
      It's really an amazing science but the sidewalk in front of your house doesn't have to maintain the same level of criticality as the Hoover Dam or the launch pad at Spacex.
      It's more than just water (slump), it's mix design and Time from batch to pour, air...etc.

    • @engineeringworld.
      @engineeringworld.  Рік тому

      Adding water at the construction site can compromise concrete quality and strength. It's best to ensure proper mixing at the batching plant.

  • @npc73x
    @npc73x 9 місяців тому +2

    And it all started with a bang !!! The metaphor

  • @JackKing12.
    @JackKing12. Рік тому +8

    Take my hat off to the guy or girl that discovered it. Without him or her, I won't be able to do my concrete garden posts 😊

    • @StoicismAcademy
      @StoicismAcademy Рік тому +1

      I believe it was the Ancient Roman Republic near 2000 years ago which created the first mixes of Cement and Concrete using lime and volcanic ash

    • @eustacetrocard898
      @eustacetrocard898 24 дні тому

      It's believed that the pyramids were built using limestone and were mudding in place, that would have been the first cement mix ​@StoicismAcademy

  • @shahzamankhan362
    @shahzamankhan362 Рік тому +2

    Excellent documentary. Well explained steps.

  • @Berhanu-m2c
    @Berhanu-m2c 2 місяці тому +1

    Can I get electrical project related in cement industry

  • @loganwendt2665
    @loganwendt2665 Рік тому +3

    This is compelling, keep it coming

  • @polaris1985
    @polaris1985 Рік тому +1

    Does Rubble from buildings turn back into cement?

    • @engineeringworld.
      @engineeringworld.  Рік тому +1

      Rubble from buildings, which typically consists of concrete, bricks, and other construction materials, does not naturally turn back into cement. Cement is a specific binding agent that is used to make concrete by mixing it with aggregates like sand and gravel.
      I hope we answered your query.

  • @ghanshammhatre6506
    @ghanshammhatre6506 2 роки тому +5

    Great Engineering division

    • @engineeringworld.
      @engineeringworld.  2 роки тому

      Thank you for your feedback :)
      Which process you liked the most?

  • @KevinCoop1
    @KevinCoop1 Рік тому +3

    Largest cement manufacturing plant in the world is in Missouri, USA.

  • @frankmiles0810
    @frankmiles0810 9 місяців тому

    Where can I get the machine for making cement powder

  • @rogerclough8800
    @rogerclough8800 Рік тому +3

    Interested to know how much power (energy) is needed to produce 1 tonne of cement and where will it come from in future??

  • @vivekdhola2703
    @vivekdhola2703 Рік тому

    Thank you for the information

  • @edwardhunter3647
    @edwardhunter3647 Рік тому +1

    Thanks,there great peoples in the industries ,once apon a time I made concrete , concrete pipes ,highways,airport runway,dams,infrastructure for plants,ports for ships,bridges,this country's need more works to be done,brothers just keep it going to have a clean water .

  • @thomassalima246
    @thomassalima246 2 роки тому +2

    Nice vedio. Well explained

  • @spacepimp7
    @spacepimp7 Рік тому +56

    It's CONCRETE! Cement is an ingredient of concrete! I've poured concrete for 20yrs and it drives me nuts when people call concrete cement! 😂😂

    • @louismerlini9816
      @louismerlini9816 11 місяців тому +14

      Pretty sure this is cement he’s talking about mate, concrete is a mix of cement and aggregate and there is no aggregate mentioned in this vid (unless it does mention it and I just wasn’t listening)

    • @louismerlini9816
      @louismerlini9816 11 місяців тому +8

      Yeah mate just rewatched and the stuff he’s packing off is defo cement haha, maybe you’ve just called it concrete but the guy in the vid is defo right lol

    • @paulurban2
      @paulurban2 10 місяців тому +3

      Agreed this is specifically about cement.

    • @williamhupy-ui7df
      @williamhupy-ui7df 8 місяців тому

      Q but the point remains, people use the terms interchangeably.

    • @RICH-STUNNA784
      @RICH-STUNNA784 8 місяців тому +1

      Bro it's cement he's talking about. Concrete is a mix of cement sand & stone😂😂

  • @KarmaWatersSailing
    @KarmaWatersSailing Рік тому +1

    Very good thanks for sharing.

  • @mayurireddy8196
    @mayurireddy8196 6 місяців тому

    Amazing process of making cement

  • @reiddouble0047
    @reiddouble0047 Рік тому +1

    Unbelievable. Incredible!!!!!!

  • @ERIK52033
    @ERIK52033 Рік тому

    Napakagandang dokumentaryo 👍

  • @M.S279
    @M.S279 Рік тому +1

    It's great see young black men in the laboratory making easy money forming real raw rocks into concrete.🙏

    • @Dynamatrix2000
      @Dynamatrix2000 Рік тому +1

      Forming rocks instead of pushing them?

    • @M.S279
      @M.S279 Рік тому

      @@Dynamatrix2000 it doesn't take a rocket scientist to figure that one out 🤣

    • @rodneycody8746
      @rodneycody8746 Рік тому

      Whats wrong with u

  • @kidseducation8834
    @kidseducation8834 2 роки тому +2

    Very nice sir ....
    I love Exploreing..
    I am from India.. Can you tell me.. Where I can get this kind of video..

  • @someone6170
    @someone6170 Рік тому +3

    I'm confused, the bags are 50kg each. How does a person lift them on a regular basis without injuring themselves? The bags in my country are 20kg each to help avoid injury.

    • @Damoinion
      @Damoinion Рік тому +2

      Way too many shortcuts in this vid

    • @sushiimotto
      @sushiimotto Рік тому +1

      What your country? In my country 1 bag is 50 kg

    • @someone6170
      @someone6170 Рік тому

      @@sushiimotto , Australia.

    • @yourmom2860
      @yourmom2860 Рік тому

      By not being a little b1tch...

    • @DarienDrakee
      @DarienDrakee Рік тому

      They used to be 44kg here in Canada in recent years the changed to 20kg

  • @cedmeyer8437
    @cedmeyer8437 Рік тому

    Well done bro

  • @noahjenkins8408
    @noahjenkins8408 11 місяців тому

    Very informative

  • @zenandenazo2506
    @zenandenazo2506 2 місяці тому

    I wanna start my own plant here in South Africa.. Please Help

  • @RyderGemini
    @RyderGemini Рік тому +2

    If you built a kiln in your backyard and cooked limestone for a month you might have enough for a 10x10 patio. and your lungs would probably be cashed.

    • @nickroth593
      @nickroth593 9 місяців тому

      The kiln would be the hard part 😂. I laid brick in cement and lime kilns and the are huge. Takes alot of power to run them.

  • @ClemmonsX
    @ClemmonsX 6 місяців тому

    what are the added chemicals, you missed the most important part of the process!

  • @evilelf5967
    @evilelf5967 Рік тому

    i live a few minutes from a cement manufacturer.....looks like cape canaveral.interesting insight into the methods used and scale of equipment used in the process.

  • @ryantoradjasa1880
    @ryantoradjasa1880 7 місяців тому

    How much does it cost to build a cement plant, we plan to build a cement plant in Indonesia.

    • @Νικόλαος-θ1σ
      @Νικόλαος-θ1σ 7 місяців тому

      Εγώ σχεδιάζω να φτιάξω ένα εργοστάσιο με πυρηνική ενέργεια, στον κήπο μου.
      Ξέρεις πόσο κοστίσει?

  • @kashifabbasiabbasi5388
    @kashifabbasiabbasi5388 Рік тому

    one humble suggestion: during calcification of cement along with using coal, methane gas, plastic wrapers, plastic wastes along with oxidizer for environmental ecosystem and cleaning may be used. cement industry can contribute in elimination of waste plastic with good supply of oxygen for clean earth.

  • @mohamadomari119
    @mohamadomari119 2 роки тому +1

    Where is the speaker from ??????

  • @afzalhakeen4941
    @afzalhakeen4941 Рік тому +2

    we all should thank FRED FLINTSTONE for inventing cement

  • @mariaauroraaquino5029
    @mariaauroraaquino5029 Рік тому

    Very informative.

  • @sgtcaco
    @sgtcaco 7 місяців тому

    Mr cement is a Rich man.

  • @DavoY2K
    @DavoY2K Рік тому

    I swear this looks like the Portland mill right down the road here in Florence CO.

  • @pankajmittal3088
    @pankajmittal3088 Рік тому +1

    Looking for hydrogen-based green cement.., where transportation to grinding & clinkerisation, all done by Green Hydrogen energy..!!

  • @farrukhhasan7751
    @farrukhhasan7751 Рік тому

    Super information.

  • @GatkekBanguot
    @GatkekBanguot Місяць тому

    I have a bachelor of science degree in geology
    can get chance to work with you ?

  • @wanderingfido
    @wanderingfido Рік тому

    And then, according to the _American Truck Drivers_ channel, they over estimate the carrying capacity of a flatbed. And break it in half with too many bags.

  • @kurandsmapagmahal.t.v
    @kurandsmapagmahal.t.v 6 місяців тому

    I've had a few close calls in the past, and I've learned the importance of wearing Softgle

  • @sebastian3004
    @sebastian3004 Рік тому

    It looks very ORGANIC lol In my country, they put lots of trashes in cement.

  • @gabstv9199
    @gabstv9199 Рік тому

    I've been ther in 3 years holcim batangas, ka gabok ahh😂😂as a security

  • @andrewDalina
    @andrewDalina Рік тому

    Never forget about safety. Use Softgle Comfort

  • @ToyotaKTM
    @ToyotaKTM Рік тому +1

    One of the main ingredients is spelled MARL. I thought he was saying marrow.

  • @madhatter9622
    @madhatter9622 Рік тому

    I liked the making of CO2 the most , the bigger the carbon footprint the better , all living things on earth require it for existance

  • @andyrbush
    @andyrbush Рік тому

    Sorry but what is mirl or what sounded like that and if we don't already know the mill types telling us what it isn't doesn't help. This assumes we already know the process and equipment.

    • @richardbryanesq
      @richardbryanesq Рік тому +2

      Marl is the name they give to dirt or rock of specific characteristics. Hardened mud (clay) which contains a high percentage of calcium carbonate is “marl.” It’s found all over the world with differing chemical properties.

    • @andyrbush
      @andyrbush Рік тому

      @@richardbryanesq Thanks I really appreciate that. thanks for making the effort to let me know.

    • @Dynamatrix2000
      @Dynamatrix2000 Рік тому

      Shut yer yapper

  • @edwardhunter3647
    @edwardhunter3647 Рік тому +1

    Thanks,I am the industry ,I am just keeping up the pace .

  • @gechove1154
    @gechove1154 Рік тому +1

    There is no charcoal?

    • @mwat22
      @mwat22 Рік тому

      Lol of what use is charcoal in this case 💀💀💀

    • @rodneycody8746
      @rodneycody8746 Рік тому

      Only in the employees

  • @jaik195701
    @jaik195701 Рік тому

    “Grinded” is not a word.

  • @emif841
    @emif841 Рік тому

    Other cement works use blast furnace slag most likely to be silicates

  • @Damoinion
    @Damoinion Рік тому +1

    "grinded" is incorrect in this context.

  • @ferdinanddiego5242
    @ferdinanddiego5242 Рік тому

    How I wished, there could be a cement factory in my Town, we have plenty of Lime materials in out Town at, Candoni, Negros Occidental, Philippines.
    But, we don't have interested investors in here.

  • @Bharathi-ek8cm
    @Bharathi-ek8cm 5 місяців тому

    I have taste this 😮

  • @ivoe6962
    @ivoe6962 Рік тому

    We have a rock rock quarry and I think I wanna do this

  • @shadyr.khairy6611
    @shadyr.khairy6611 Рік тому

    thanks

    • @engineeringworld.
      @engineeringworld.  Рік тому

      Thank you for your feedback! Which manufacturing process do you like the most?

  • @41divad
    @41divad Рік тому

    Not made to highest quality possible... made to meet the approved standard

  • @HaHa-tb8bz
    @HaHa-tb8bz Рік тому +1

    Baby kingDom TeSla 😍🙏😍
    ខ្ញុំចង់បានរោងចក្រ ចំរាញ់រ៉ែ គ្រប់ប្រភេទ
    ខ្នាតយក្ស រោងចក្រខ្នាត អន្តរជាតិ ចូលក្នុងប្រទេសកម្ពុជា របស់ baby kingDom
    នឹង វិស្វករ នឹងគ្រួរ ឆ្លាតៗ មកបង្រៀនកូនខ្មែរអោយចេះ
    ចំរាញ់ស្លល រ៉ែដែក គ្រប់ប្រភេទ នៅក្នុងប្រទេសកម្ពុជា ។ 😍🙏😍

    • @superdave354
      @superdave354 Рік тому

      Whatever you're smoking I'd like some a that

  • @thomasburke7995
    @thomasburke7995 Рік тому

    7 to 10 % of world wide energy usage goes into cement/concrete

  • @drekelley2352
    @drekelley2352 Рік тому +1

    What a flood hits the factory. That would be messed up

  • @Syedansarb
    @Syedansarb Рік тому

    Coal mill missing

  • @niteshades_promise
    @niteshades_promise Рік тому +1

    I can taste that carcinogenic dust, making me cough😮‍💨🍻

  • @martinmartin691
    @martinmartin691 Рік тому +1

    Fact: ur showing how massive cement is made... not HOW ITS MADE! BOOOOO...

  • @Darkmaster_69
    @Darkmaster_69 Рік тому +2

    Is this in africa?

  • @hammondcraig07
    @hammondcraig07 Рік тому

    So you meant concrete… cement is an ingredient in concrete.

  • @DIDYOUSEETHAT172
    @DIDYOUSEETHAT172 4 місяці тому

    😊😊👍👍⭐⭐

  • @wfdix1
    @wfdix1 Рік тому

    Were they talking about cement or concrete? Cement acts as a glue.

  • @RoseSmith-17
    @RoseSmith-17 4 місяці тому

    ❤❤❤❤❤❤❤🎉

  • @ed9763
    @ed9763 Рік тому

    The narrative isn't clear. Some words are incomprehensible.

  • @Hengahangezange
    @Hengahangezange 6 місяців тому +1

    Why are the bags so heavy though? Is it because construction workers didn't do well in school? Sounds like punishment.

  • @soledude
    @soledude Рік тому

    👏👏👏

  • @ZelalemTen
    @ZelalemTen 3 місяці тому

    Ristore ❤

  • @craigbrown5359
    @craigbrown5359 Рік тому

    Get rid of that annoying background noise

  • @rodolphedrolet6994
    @rodolphedrolet6994 Рік тому

    Why do they not use the heat used to make electricity,,,,,all that resources used on one task ,can't the government have electric plants be built using the waste heat needed ,,,,why no one ever talks of this

  • @عباسسعار
    @عباسسعار Рік тому

    اريد انشاء مصنع أسمنت

  • @PeruLover
    @PeruLover Рік тому

    is everyone that makes cement black?

  • @mariusmoreira2588
    @mariusmoreira2588 Рік тому

    Dude those sounds effects are horrible, lower their level plzzz

  • @williamsharp7224
    @williamsharp7224 8 місяців тому

    very expensive to make cement

  • @willbee6785
    @willbee6785 Рік тому

    Skip the loud music.

  • @flamingstag2381
    @flamingstag2381 Рік тому

    grinded eh !!!

  • @yamahajapan5351
    @yamahajapan5351 Рік тому +1

    Grinded by a doofus….

  • @gamingwithakif8341
    @gamingwithakif8341 2 роки тому +1

    Support

  • @brians9633
    @brians9633 Рік тому

    How does limestone reduce the carbon footprint can some liberal tree hugger explain this to me

  • @appletherapy
    @appletherapy 3 місяці тому

    Wrong. Are low scale

  • @bouzoukistudent8180
    @bouzoukistudent8180 2 роки тому +1

    how cement is made ? let me give you the stats of every machine on the factory .bro nobody want to listen that silo can store 7000 tones of powder . just state only state the facts of the proccess

  • @parranoya100
    @parranoya100 Рік тому

    SEE-MAYINT