AWESOME ROLLING TABLE SAW CART! (DIY How To Build)
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- Опубліковано 8 вер 2024
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Mobile table saw storage is hard to come by. I built this awesome rolling table saw cart to help me get my table saw in and out of the truck, and around the jobsite, more easily! If you're looking for better table saw mobility, this build might help.
Dewalt also makes a good rolling table saw cart, though it's slightly bulkier than mine and wouldn't quite have worked in this scenario. (For the record, I've never been all that crazy about table saw stands on simple folding legs. They can be unstable on many ground surfaces.)
Tool List:
Table Saw
Circular Saw
Jigsaw
Drill
Drill bits (spiral and spade)
Hacksaw
4" Grinder
Caulking Gun
Materials List:
3/4" pine plywood
PL Premium Max Adhesive
Angled steel
1/2" aluminum rod
Washers
Hitch pins
Gate handles
Carriage bolts
How-To:
1. Make overall measurements of truck and table saw; decide on dimensions
2. Rip top and sidewalls on table saw
3. Cut wheel housing with jigsaw
4. Bore holes for washer hubs
5. Shoot sidewalls onto platform top
6. Measure and cut angled steel
7. Adhere angled steel and washer hubs in place using PL Premium Max
8. Make bracket system for table saw mount by rethicknessing saw mount pieces
9. Rip small bracket pieces and shoot onto platform.
10. Cut broader top pieces and shoot onto bracket.
11. Mount table saw to rethicknessed pieces using carriage bolts
12. Slide mounted saw into brackets
13. Attach gate handles to either end (add ply layer to each end as well for support)
14. Attach eye hooks on either side of wet/dry vac. Strap down with bungee.
15. Trap rip fence in place with small blocks and glue.
16. Test unit out!
If you have any thoughts, questions or opinions about this rolling table saw cart build, let us know in the comments!
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Love it! I think the only things I'd do different would be
swap the saw and the vac around so heavier saw is close to wheels
get bigger wheels like the thin, 14" wheels used for back end of push mowers
add two thin strips of HDPE along the back so it would slide into truck a smidge easier
All 2.0 upgrade ideas. This ones great Well done
Switch the table saw and dust collector positions so you have more leverage when lifting/rolling the cart.
I would have put the saw down towards the wheels and the vacuum up towards you, that way the wheels are supporting most of the heavy weight while carting around.
@MOPARGuy me too. Lol
Me three! Put the most weight towards the wheels, easier on the back.
Edit: This was the first comment I read. After reading this, I saw that others had posted the same idea. So I wasn't third.
Right on with that point better balance.
Another benefit is that the “heavy-end lift” would be done with both hands on the axle rather than one hand (or both awkwardly) on the smaller handle.
Agree. Also, I would design it so you can just pull the saw out, drop a panel or two legs and rest one side on the tailgate without move the whole thing. Safer to use versus bending over to use on the ground.
Could you rotate the saw and set something over the vacuum so that it works as an outfeed table? Maybe the outfeed could be something that folds up and stores in a he angle slot. Anyway - I love your ingenuity.
Great. I would add a couple of casters at the top, so it rolls easily on the truck bed.
1, swith the table saw to wheel side.
2, Add a fold leg or support as same height as your truck, you can slide saw out set the leg, then you have a work bench
I don't need to move my Dewalt table saw to different sites, but the construction techniques and use of materials are very helpful for construction of other projects. I always learn something new from you. Keep em coming.
Things to do differently:
1) Install the angle iron to support the plywood deck.
2) Install the table saw on the end with the wheels.
3) Set it up so the height of the top of the table saw and vacuum are the same for a touch of extra side support for large work pieces.
Great idea.
Now I understand why pickup trucks are so rare in Japan, Australia and New Zeland for carpenters. It is possible to fit so much more into them.
Saying that, pickups are so much cooler ;)
It’s as mobile as it going to be. Nice job💯
I designed cases for a trade show company, and wound up designing a 4x2x1 case for my equipment (musical). I did a similar thing to yours, with the casters on the bottom corner; but instead of putting the handle at the top/end, I put it mid way down the back/bottom. This position balances the unit so the weight is balanced more in the wheels than on your arm, making it easier to maneuver and less weight on your arm. I put the handle down where I could comfortably roll it w it leaned up against my arm/shoulder, and have a comfortable slight bend in my elbow. Also, with it rolling more upright, it makes it easier to go around things and thru doorways ;)
Of youre interested I could send pictures. It would just entail adding another handle like the one you already installed, on the back/bottom of the unit. I think you’d really like it!
Excellent idea. I would add foldable legs, that allow you, either set the workbench from the truck, or roll it to the jobsite. Again, thank you for sharing such a great idea.
Awesome idea! Thanks for sharing with us! I pull a small box trailer and like to stand my saw against the wall, so I mounted the saw and vacuum to a hand truck. I used big 14" no flat wheels and it works really well! Love the channel. Keep up the good work!!
How did you secure the saw to the handtruck?
Why not add some folding legs to raise it up to 34”?
I havnt watched the video yet but that's been my thoughts haha
I'd also add drop down legs so work can be done just off the tail gate (supported on the bed, not the tailgate) for outdoor work, where moving it on wheels to another location isn't necessary. And maybe provide some kind of rain cover gazebo arrangement.
A perfect example of a good mind adjusting a new design to fit an old need. Who wants to lose DeWalt equipment to somebody’s pawn shop? Brilliant! Chicken products millionaire, Frank Purdue, once said that there are endless ways to improve the quality of just about anything. I enjoy these short videos because they always open new pathways of thought and increase an efficient operation.
Awesome job. Work smarter not harder.
Reb Ti Thanks buddy! That’s exactly what I’m trying to do these days 😁
This is a great idea. I'd like to build it but with some sort of "kickstand" so I can store it vertically in my garage.
Thanks Backcountry! I think that would totally work. Even just a strong hook of some sort to catch it and trap it to the wall would be helpful
Thank you!
Great idea! Perhaps you could add hinged legs that pin lock in place to raise it up off the ground as well...Just a thought!
I like your removable holder slide and it gave me an idea for a small improvement: What if you could mount the saw on both sides of the platform? This would let you put wheels on both sides, roll the saw like a wagon, remove, flip, and reattach for cutting. No need for the custom wheel offset too because you get that by flipping.
I think this us a solid idea to start from. I'm going to echo what others noted below, the saw (weight) ideally is closer to the wheels. I would use the space below to store a set of legs and possibly a companion/outfeed table. I would also consider rotating the saw 90 degrees for stability when pushing large items through while up on the legs recommended.
I think I may do something similar for myself when I upgrade my saw. Finally I would have added a few t-nuts with bolts as back up to the glue on the angle iron. Possibly double the angle iron or get a channel shape so it is in contact with the decking.
I recently purchased the metabo hpt (previously known as Hitachi and not to be confused with Metabo the german brand) cordless table saw and purchased a rolling stand similar to that dewalt one. I also drive a smaller truck (ford ranger) with a lumber rack on it and honestly if it wasnt for the fact that im uncomfortable working with a table saw on the ground I definitely would have built this. Looks super stout and I'd imagine the length gives you some leverage for loading and unloading making it easier!
@bearspiritjpz Thank you! You're right, it's so much easier wrangling this thing into the truck bed just because of the 64" length. I am still aiming to make some custom foldable saw horses for this setup, just to get the tablesaw bed up a little closer to my waistline. I'll be sure to work it into a video if I do. Thanks again!
You should round the lower edge of the lead end when sliding it into the truck. Less chance of catching it when sliding it in the truck...also do the same for the lead edges on the saw slides.
also I would put the handle near the saw on the edge of the plywood, not the top, and 2 rubber grip handles like on a dolly instead of just one.
Great idea. Thank you for the great ideas.
I think I would have moved the table saw closer to the ground and then the vac up top, but the way you have it makes it easier to load in the truck. So I don't know this is a great idea I'm going to show my dad maybe we can do something similar
Thanks Phantom! This is def kind of a weird setup, I was just working with the dimensions of the truck more than anything. It's been pretty convenient wheeling it around jobsites though. Even jumps over bumps and rides on gravel pretty well.
The Amazon in your description is for "DEWALT 10-Inch Table Saw, 32-1/2-Inch Rip Capacity (DWE7491RS)". It looks little different that the saw you have and already have built-in cart. As DIY, I would keep the cart. But for you to go into job site, I see where you coming from. You have to make fewest trip to get all your stuff to save time.
Looking forward to the second half of this video. Just gained a new subscription!
That rocks !
Great idea. I wanna make something similar but using with detachable legs. Thanks for sharing. Greetings from California.
I think you need table saw other side close to wheels so they can hold most of weight and vacuum on top but anyway it is good idea
Good job friend
Just a thought, what if you mounted the saw sideways then the vac would be a material stand too.
I second Jasons opinion! Nice project overall.
put smaller wheels on other end to help roll it into truck. Really Nice Build.
It looks really good and useful. You have a lot of great ideas in this tutorial. Thanks for sharing them.
@John Kelley You're welcome, John! Thanks for watching as always🙂
Great idea
Great idea, exactly what I needed and I didn't even knew that! Thank you, sir!
Great video. I must say I learned a thing or two. Thanks.
Thank you! 🙂
I like this design and I will make to accept table saw or Makita cordless sliding miter saw
nice idea...but you will still be working close to the ground, and getting it out of the truck, will be a little clumsy....dont you think? awesome video...maybe sitting the plywood on a 2 x 4 base with folding legs and a middle support would work?
That looks like you could also make it to hitch up the wall vertically to save space
True, Scott!
@@TheHonestCarpenter I have a 12” compound so it’ll take a team of donkeys to pull it! 😆
colapsible legs so you can rise it up when in use ... nice work man ...
I like everything
It could easily be made into a saw table.
If the base was 2x4 thick then you could of done a stow away folding leg system.
And then build a matching out feed table
Table saws are dangerous when they are on the floor. Just as dangerous as the flimsy stands. You could fall or trip wile running and splat.
I’ll definitely be steeling your idea thank you for your inspiration.
the cotter pins dont go in in that far.. pull them back a bit till there like a gernade pull pin, and it'll be more snug
oh and a beer opener!! lol
Great practical build! Have you thought about the electrical side? A power board plus extension cord? Cheers from Aus
@Ashley Moore Thanks so much! I love hearing from folks in Australia :) I definitely had some ideas about mounted cord / power strip. I'm thinking there's a really good chance I build a second one of these for the other side of the deck wall, and that's probably the one where I'll do a more elaborate electrical setup for battery chargers and such🙂
You said it was a bit heavy when towing. Why not reverse the location of the two devices ( I.e. Put the heavier saw closer to the wheels ). Also, how about tapering the bottom edge of the wooden frame near the handle. This might help when sliding it back into your truck.
@Ken Nelson Thanks for writing in! I definitely thought about the tool reversal, but on larger cuts it would put the power button for the shop vac underneath the stock a little too often. Tapering the front bottom edge would have been a good idea though. I just ran the steel too far forward!
I was thinking u could add legs to make it easier to work with at jobsite.
He mentioned that at the end of the video.
Nice job. Maybe add small wheels at the lifted end, or at least round off the bottom corners so they don't catch on something.
Bravo my friend. However you should put the heaviest item nearest to the wheels so you will need less power to curry 😉. Try it. You will make it once, and you will benefit for ever.
Awesome excellent idea and build.
Just add flooding legs under the main frame of the cart. Take them off a cheap flooding table and cut legs to the right hight
Pretty cool and simple
Enjoyed your video
Just viewed this and I know it's 4yr's ago but, just viewed a similar build by Paoson woodworking.
His version had fold down legs so the whole thing could be used at a bench height. Footprint pretty much your same dimensions.
Have you considered or improved your design towards this end?
Inventive and cool to see your take on this ... with prices of carts being high, I'm looking for DIY ideas. Thanks man! I've subscribed
Very creative idea. Thanks
can you also add a link to the tool you use to push lumber through the table saw?
I would have put the saw on the wheel end to put even more weight on the wheels.
I put wheels on the side to slide it into the truck bed and it was easier on me and the truck bed.
I work our of my truck as do you. I dont yet have a cab over the bed but I like your design. How would it be best to add legs and what would you recommend as a cover for moisture protection. Still waiting to see how you organized your truck bed. Thank you
better to set the table saw close to the wheels and the vacuum close to the lift handle.
Hi nice design.. do you happen to have the blueprints for this project please?
Nice job sir. I got one table saw like yours and I would like to copy your idea. But added some feet. Probably treads feet as the husky table the one home depot sales for 69 dollars. Or something similar. Thanks for sharing.
Add folding legs
An “Dobsonian” trick : strips of Formica on the underside will make it slide into your plastic truck liner better.
Could try stick on Teflon strips too
Why switch from the angle grinder to hacksaw when cutting the angle iron?
@thaitichi It wasn’t totally necessary to switch. I just like to use the two in combo, and I had them both nearby.. I feel like the grinder etches lines faster, but the hacksaw delivers a cleaner cut
Job site at the moment just too far to carry mine too...I seen dewalt stands but just like u said.. I takes to much space... i seen ur trolly good but too low...ima make a video when I make mine...
It would be easier to lift by the handle if you put the heavier table saw near the wheels instead of the vacuum.
If you swap positions of the saw and the vac the perceived weight while rolling will be less due to leverage. Obviously actual overall weight will remain the same.
Ditto swap the vac & saw
Saw should be swapped around with the vacuum to make it lighter by leverage
How about just making it like a drawer that you pull out and push in leaving the saw at the truck. Fold out legs on one side for support.
it nice but that setup would never work with a craftsman 103 with it cast iron top and wings. not a mobile saw. Im working a stand with build in suctions. it the wings send me into space. I just don't like them, in more ways then one. but I believe I got the solution for the in and out feed along with some saw ponies that I believe are right for my 6' x 20' work shop.
Hi bud nice job..wood it not have been better if you had of had your saw down at the bottom by the wheels may have been a bit easier to life and move around... much love from the north of Ireland......
@big Johnny boots Thanks for watching and writing in! I spent some time traveling the northern parts of Ireland when I was about 20. Not sure I've ever seen a more beautiful place 🙂 I mentioned to Ken down below, I definitely messed with tool orientation, but it made the shop vac harder to get to on wider stock rips. And, I was partly worried about overloading the little plastic wheels. But you're right, that would have seriously decreased my load at the handle. Maybe if I upgrade the wheel assembly down the line though...Cheers!
@@TheHonestCarpenter thanks for your reply...yep Ireland sure is a nice place and even more when the sun is shining lol... that's the Joy's of being a joiner you can make something and if your not happy you can make it way better next time...all the very best to yourself
You didn’t show your re position from hand end to wheel end… how did you address the concern on the hand end sliding off the tailgate while you repositioned.
Why as a carpenter would you down grade from van to a truck. If its for 4 wheel drive. I run a GMC AWD Savana. or just in 2020 you can get the new ford transit in AWD
Great job man
Thanks buddy!
Perhaps add a ‘notch’ to the bottom so that, when returning the cart to the truck, it will ‘catch’ on the tailgate and not risk sliding + rolling downhill when you’re parked on a slope.
It’s already reinforced, so having something to ‘catch’ and hold the cart in place while you walk back to the wheeled end to lift it up and in would be a good safety feature.
Otherwise, great job!
@Addicted To Placebos Thanks so much! I know exactly what you mean--I racked my brain about how to have some sort of unobtrusive hook on the end to keep the thing from backsliding off the tailgate, but still be able to roll flush along the bed. I hadn't thought about a notch yet--but I will now! :)
great job.. i would install some legs personally !
Nice Tacoma tho 👍🏻
Thanks Franklin! I’ve always like it 😁
Very Cool Idea.
@Scott R Thank you, Scott!
Excellent!!
I would have made 4 legs with wheels.. like a ambulance stretcher.. that drops down when pulls out of ambulance
Well done!
Thank you Brian!
Nice idea, and plan to give it a try.
Very good video, would be an excellent video if the "I"s were reduced to few as possible.
The less using the word I the better the video experience will be for the viewer.
This was a very helpfull video
Thanks Malcolm!
Thought this was a great build Ethan. Look forward to seeing the rest of the truck box come together
@Ed Over50 Thanks Ed! I'll be sure to document when the times comes. A work in progress :)
Nice job!
@Ken Ball Thank you! This thing has been helpful on job sites lately 🙂
Search Scott on the Spot video truck bed roll out tray. I want to share my average tool project and hope it generates a few ideas. I would love to see your rolling tray incorporated into a roll out bed liner. Watch my bad video and lets see what you come up with (I mean bad acting, bad script, and bad habit of saying "here" and "there" with my bad Boston accent). Look forward to being out done.
Very nice work!
@SnapperKC Thank you! I appreciate you watching 🙂
The Honest Carpenter ..
I thank you for the education!
That I awesome idea don’t mine if I use it TY
Awesome brother! Since you’re using your own built one, any interest in selling your old rolling stand your don’t use anymore?
If you have an email, I can send you some pictures of this same project cart you’d get a kick out of. And it fits a table saw, mitre saw, small vac and a case with Brad nailer and batteries inside. Rolls and stands upright.
I would suggest a Trailer with much more room for tools and equipment if this is you livelihood.
Hard on your knees because you're kneeling down to cut a piece of wood.
I know what I’ll be doing this holiday season 👍
😁
I would have added foldable legs somehow
Nice idea. Have any notion how much the whole setup weighs?
It’s fairly heavy. Without the saw I’d put it at maybe 25 lbs