Paulk Smart Workbench: The Best Bench For Beginners?
Вставка
- Опубліковано 7 сер 2024
- A novice woodworker attempting to build a Paulk smart workbench. Learn from my mistakes!
0:00 Intro & Caveats
01:18 Layout & Cuts
01:54 Drilling Pocket Holes
03:25 Making Router Templates
06:15 Pattern Cutting with Router
07:16 Bench Dog Hole Layout
08:52 Drilling Bench Dog Holes
11:31 Assembly & Glue Up
13:53 Finishing Touches & Final Thoughts
Download the bench plans: stores.modularmarket.com/paul...
Ron Paulk's channel: / crpaulk
Products used (Amazon Affiliate links*):
Kreg Rip Cut Guide: amzn.to/3tGXpxH
Kreg Pocket Hole Jig: amzn.to/2PaabWj
Irwin Quick Clamps: amzn.to/2PccpVl
Glubot Wood Glue Dispenser: amzn.to/3au38zp
*As an Amazon Associate, I earn from qualifying purchases - Навчання та стиль
Finally! the first build video of this Pauk bench Ive seen where the guy doesn't already have an equivalent mft bench to build on and $10,000 in festool
Thank you so much for this, this is the first time that I've seen someone with a "beginners" setup make one of these, rather than someone with thousands of dollars of tools and an existing workshop. Very helpful!
After more than 35 years as a professional woodworker I can tell you the quality of how you fix your mistakes is often the measure of how good you are. I’d say you’re off to a good start.
Well done young man. Welcome to the craft.
Agreed! I’m on my 37th yr of construction and I can vouch for Rich’s comment in that how you recover from a mistake lends itself to a quality that builds character and one’s ability to problem solve. The finer the woodwork you do the more problems you will encounter and have to learn to adapt to produce a good product. Real life is so much more unpredictable than on paper.
Good job!
Btw I stumbled on this video after purchasing Ron’s plans for the mobile workshop and his router/table saw work bench. I have been using my trailer as a mobile workshop to decades and thought I had the Cadillac trailer setup. (Until I saw Ron’s masterpiece). I am looking forward to building mine and will be putting my own touches on it. 👍👍
@@M30263 I have a Paulk inspired tool trailer from several years ago. The improvements he developed during the COVID period has me ready to start over. It’s been a great asset for me these past several years and I expect the improvements to be well worth the time and material investment.
“I don’t own___, I also don’t own____....” Humble beginnings dude. We all started there in some capacity- just getting it done with what we had and what we knew. Awesome vid, I really enjoyed the calm voiceover. Keep it up.
Nice Job with the bench and the video. Keep up the great work Robbie.
Great design Ron!
As a finish carpenter by profession. I watched this video out of curiosity. Long story short it was enjoyable, I like your attention to details along with your ability to problem solve. Well done my fellow woodworker.
So many people use excuses as to why they don’t do something. I love your can-do attitude and push through and for that I’m now a subscriber. Great job!
Great video! I'm going to build this bench. A tip that was passed to me is when you need to drill a hole pattern like the pattern for the holes for the dogs, lay pegboard down and use the holes for a guide.
Brother, that was the cleanest build I’ve ever seen!
Tip for you.... 👆 if you do this with your right hand and thumb and finger are touching material you router in the direction of the finger... blade spin you go anticlockwise
Honestly the production quality on this vid is amazing. I thought this was like one of the popular woodworkers like Crafted Workshop, ILTMS or Make Something, but then I looked at your sub count and I was amazed at how low it was. Keep up the good work. Just Subbed
Great video, well thought out.
Thanks 🇬🇧
Wow, great idea! And good job. 🙂
Nicely done !
Thanks for the video. Nice job. Keep them coming.
Great bench and video. Thank You for sharing
Really nice job! You're definitely going places! 👍
Great work! Nice trick with the drill guide!
Brilliant build and video. Bench looks great
Great Job! Keep at it.
Great video man. Keep it going.
Nice work, man! I really like the handle cutout that you put into the bottom of the bench. I’m planning a similar build soon, and this was really helpful to see.
Great video! Well done and to the point. I'm going build one of these soon under similar conditions. Thanks!
just ordered the plans, great vid thanks for sharing!
Nice build! I hope you post some more
Great job! You’re very talented.
Great job! Im starting my Paulk bench build next weekend but the smaller 6'x3' version. Got some nice tips viewing your build. Look forward to more videos from you.
Excellent job! I can relate to constantly cleaning up the wood dust.
Cracking little video!
Dude, just in awe of your commitment and creativity in order to see this project through using what you've got as a starter... and openly, honestly learning along the way. Keep it up, just subbed, and looking forward to more of your vids!
The one advantage with the 20 mm hole is you open up to more accessories. Then you can get a reducer adapter sleeve that drops in. Now you can use 3/4" in 20mm holes
Yeah, I wish I had gone this route in retrospect
Good vid.The drill guide you made is a really good idea.Well done.
Very nice work indeed!
Great job ! Looks amazing ! I like how you demonstrated that it is possible to get great results with basic tools thanks
Great video; about to tackle this same workbench myself.
I have the same sawhorses and find them extremely useful. The workbench is next on my list. Thank-you for the candid step-by-step narrating.
Good job! I found your video helpful and enjoyable.
Strong work!
right on man! I've watched hundreds of woodworking videos... yours are among the best in many ways.
Great video I enjoyed it beginning to end. Well done mate!!!
🙏
Nice work!
Great video man!!!
Great job
Good job man! Don't be so hard on yourself. You're getting it done and it looks good.
Really good job.
Nice job! I'm building my own paulk bench very soon. Mine will be a stationary hybrid style desk.
Nice build, and, as others have said, great production value on the video. Comfortable to watch, nice style on the editing and narrating etc. Also love your MacGyvering as needed!
Nice job. I downloaded the same plans and will be building that same bench. Good voice over and video done well. That porter cable router you have is a great tool I have one too.
Nice job. You should be very proud. I also have bought Ron’s plans. I have a pile of plywood waiting to be cut and assembled. Maybe you lit a fire for my effort. Respect to anyone who uses the term “MacGyvering”
good luck!
Excellent video. You are much more advanced than I am, but you sold me on buying these bench plans!
Good stuff, ill be making one myself as soon as I've finished my shepherds hut workshop.
Great work, great video. So nice seeing people doing the work with what they have!! I typically drool on the festool catalog once a month then my wife snaps me back to reality!!! Lol!! Back in the shop with my old tools!!!
Outstanding job with the build, AND telling & showing the story!
Having built my 1st Paulk bench some 7 years ago, I 100% agree with all of your tips and suggestions.
The one change I made was to do the holes across only a little more than 1/2 of the top.
For the rest of the perimeter, I drilled just 2 rows.
Every now and then I find I could use a hole where there isn't one, so I grab the drill and put one in lol
My bench is the heart of my 1 man cabinet building operation, from drawing to assembly, every step happens right there.
Well done and I look forward to your future productions
You are without a doubt the cleanest beginner woodworker I've ever seen or heard of. Excellent job my brother.
Nice! This is how I imagine myself putting out a video. Just be yourself!
Nice Job 👊🏼
Hey ..... first time with a router, you took on a big cut. Those things can be scary at first but you nailed it.
Great work. Nice video.
Nice workNice work
Rich Thomas, and all: YES! Nicely done, Robbie, you indeed are off to a good start. You'll end up using this for most everything. My woodworking teacher taught me that a really good woodworker is one who knows how to hide his/ her mistakes.
Very well done young man. Maybe off topic a wee bit but if I may make a suggestion. You commented about using your shop vacuum for dust collection which in itself is common practice. Most shop vacs come with a paper filter that can clog after not much use. By what ever means needed, get some panty hose, cut out a portion of the leg and place over the paper filter and attach with a large enough rubber band or similar device. Makes cleaning the filter much easier, does a better job of it, is replaceable and certainly prolongs the life of those costly paper filters. keep up the good work as your presentation was better than most I watch.
Appreciate the tip! Cleaning the filter after this job was a nightmare. I've actually since purchased a dust stopper from Home Depot that attaches to a 5 gallon bucket and separates a lot of the dust on it's way to the shop vac.
That drill guide jig is pretty cool
Glad to see another new woodworker! I need to build another, better workbench & have been wanting to use the Paulk style. You did an awesome job & am subbing ya, sir! Love the choice in music too 😉
Much obliged!
Oh yeh, more info than you can poke a stick at.... well done!
Saw Ron Paulk's channel, You have sold his table better than he has, Robbie.
That's a great video Robbie, well done. I'm with you on the fun with the router, they are cool. We all make mistakes, so don't sweat the small stuff. I also think it's a good idea to get your kids involved at an early age, lol. Maybe start with vacuuming up behind you. Anyway, keep it up.
haha, yes indeed
Bro, I think you nailed it. The only thing I did differently on mine was I cut out the top holes big enough to fit my Erwin clamps without having to disassemble them. I’ve been using the work table this way now for about five years and it works great. Thanks for the wonderful video
Liked the video and there's no wrong way to build it if you get it done. I did the sides and spreaders by marking them out then using the 3/4 forstner bit to make holes in the corners and then with a straight edge & a 3/4 plunge bit in my router to connect them. My cheat for the bench dog holes was a 3/8 router bit adapter for my plunge router and a 3/8 shanked 3/4 forstner bit. Worked like a odd little drill press. I just took my time and cut them from the top side sitting on a foam insulation panel. One pass and they look clean on the back side.
The hand hole in the bottom is a must , nice call.
I also brought the plans from Ron. I'm scaling my first one down to 2' x 4'. Slowly getting it together after a year.
good job
Awesome!
Well done mate. When you make a mistake, you learn.
When I did my old one, I managed to grab some 1/2 mdo plywood on sale at 84 lumber. Because I was using 1/2" (for the weight savings) I glued and stapled my bench together. When doing the sides and the spacers., I went and bough a huge cheap hole saw to do the radiuses and then connected the dots with a upside down jig saw.
The hole top drilling thing can go one of two ways. I you can be fairly accurate and just use the hole for clamping, or you're using this as Ron does as an oversized mft bench. If you can accurately layout the holes and drill them then avenues open up to you. I think it was about 4 years ago that a fellow Brit named Peter Parfitt came up with the parf guide system. I'ts been improved since my mark one version and you see Ron Paulk use it regularly.
well done
Awsome job, Ive been looking at these tiny plans like WTF......Your video demystifies some of the plans on Ron's workbench 2 plans for a beginning woodworker.
I made one at the beginning of the pandemic very therapeutic, my neighbors thought I was a some kind of Norm Abrams…little d they know I make more saw dust than anything 😊Next time I will use 3/4” vs 20mm dog holes easier to find this accessories locally.
I'm at a similar stage in my woodworking as yourself, with just a circular saw and trim router. Really enjoyed the video, nice build 👍. I've built a track out of mdf for the circular saw with hinges one end and attached it to the mft bench. Still got to mark all the wholes about with the 4,5,6 method and test the cuts for square. I've attached an mft board to my kreg horses. Yours looks lot more professional. Just shows you what you can build with few tools 🔧
Great job, Robbie Bolog! Nice work! Excellent problem solving. When I decided to get back into woodworking, I didn't have many tools. I referred to it as my #DoWithWhatYouGotShop ;-) Thanks for a great video, Robbie! All the very best to you in your endeavors!
Ha, thanks! Might have to steal that motto as it certainly applies to my current shop.
@@RobbieBolog You're welcome to it, good sir. #KeepTheChipsFlying!
Nice work with what you have. Great attention to detail. I built a Paulk workbench. If you want some quick to use clamps for the holes get some of the harbor freight black squeeze clamps and remove the jaw on the end and use a torch to heat a bent the metal rail 90 degrees about 6 inches from the end. You can hook the clamp in from the top now.
Great idea! The Irwin quick clamps I have work pretty well, but it can be tricky to reach under the bench to reattach one end of the clamp after you've poked the rail through the dog holes.
Good job bud
Great video bud! Nice work on the table as well! If you ever decide to build yourself another one here are 2 time saving tips that helped me (if you want them).. if you clamp your side sections together and use a circular saw with your rip fence for the straight sections of the cut outs it will go faster with a straighter and cleaner cut then use the jig saw for the corners. Just keep them clamped together and both side will match perfectly (same idea for the inside braces). Second tip is to use your router with a small round over bit and go over the inner and outer sides of the cut out holes... this way you won’t have to sand anything and it takes that sharp edge of so you don’t nick yourself grabbing tools.
Good job! Keep it up!
Those are great tips. Thank you much!
BTW, use your router again and do the hand hole you made. Your hand will thank you every time you pick that monster up. That roundover bit you used on the outside edge is a great choice.
Great job. A real woodworker figures out how to get it done with the tools he has, instead of complaining that someone else is only able to do it because of fancy tools. Also, don't worry about work flow and efficiency. That is for the pros. The rest of us do it in our free time cuz its fun.
Nice torsion box. Norm did those long ago.
PC makes a plunge base for that router. Picked up mine as a complete kit years ago off Craigslist for $40.
Obviously I'm thinking about building one of these - I'd want to do the drop insert for router, but haven't thought of a good way to make a modular fence yet.
I would opt to make a slotted track for the length of the table to sit on (on edge) on a set of casters. That would allow for easy entry through a standard doorway along with very low footprint while not in use.
Adding some t-track on the side of the bench allows for clamping material to the side for planing, edge banding, etc... I use t-track that will accept the festool lever and screw type clamps.
This is a great suggestion that I may have to try at some point. The Irwin quick clamps work surprisingly well for this, but probably aren't strong enough to do any serious hand planing.
great video bro! I admire your honesty, one thing I'd like to point out is to wear PPE. ear muffs and respirator.. home depot sells those 3M like $30. That should protect your ears and lungs :)
Appreciate that. I've actually picked one up since this vid. 😷
26 subscribers? Got to give you a boost. I’m on my as well. Happy woodworking. Look forward to future projects.
Awesome! I too am a beginner and am about to build a bench. Considering the Paulk bench, but I'm not super excited about the saw horse legs he has. So I'm looking for how others did it. Looks like you just set yours up on store bought saw horses. That's not a bad idea, but I'm still thinking about building a different type of base. Well, anyway, thanks for your video. I learned a valuable tip here. Drill the pocket holes before you cut out the openings. Excellent tip.
the best i found online fifteen or so years ago was the shopdog sawhorse (edit: twelve. just looked at the original video i found:
ua-cam.com/video/GkqhJh2wSgM/v-deo.html )
... especially with the sacrificial 2x4 (or whatever) beams ... that can be used to "lock in" (bungee cord to draw in the legs and bite onto the 2x4). this paulk bench... super sturdy but the funky angles tricky to figure out particularly for a first time diy'er ... but. i just came across this, that shows exactly how to achieve the necessary speed square work: (how to make the best diy foldable sawhorse ...)
ua-cam.com/video/s8LOog0KBjY/v-deo.html
Worth watching the whole vid just for that one tip about doing your pocket holes before the cut-outs!
Nice build.
Nice, glad it was useful.
Had my router drop low the other day even after tightening and did a little wood burning also. Fun times.
Great work. I'm like you and hate dust and wood chips and have the Kreg jig with the vacuum attachment and there is not pocket hole shavings at all. Virtually none as they get vacuumed up. HOWEVER I would far better prefer to just jigsaw out all of the torsion box cutouts as opposed to using the router. WAY to much dust with a router in my humble opinion compared to a jigsaw and with a metal guide you can jigsaw some pretty nice cutouts. I use the same drill attachment drum sanders like you. Enjoyed your video. Thanks.
6:45... the first time router cut may be rough, but that 1 liner to b roll was smooth!
Great job and great description of the process. I have drilled out dog holes before and if you clamp or weigh down the plywood to a backer board and drill, it will prevent the blowouts and eliminate the extra drilling on the backside. Also if you round over or chamfer the holes, the dogs go in easier and the holes are less likely to get damaged. I’m about to do another one tomorrow, just wanted to pass it on like you have. Yours came out great.
Great tip about the backer board. I still intend to chamfer the holes like you said, I've just been too lazy and/or excited to move on to other projects using the bench.
this is good
I do have a couple of suggestions for potential Paulk bench builders to consider.
Bench height: to save your ageing back, try jacking up the top surface of the bench to ELBOW HEIGHT. I'm in my late 80's now and it's the only way I can work comfortably doing many woodworking jobs.
Make the top surface with about a 3 inch overlap all round. This provides an additional way to hold down the workpiece using clamps around the edges of the bench. This also reduces the number of holes you should need to provide on the top surface.
I'm about to build my new workbench, thanks for the suggestions!
36k views from a guy with 500 subs.. thats a good start my friend. subbed and rang the bell. look forward to more from you!
Appreciate that!
Nice job for your first project with minimal tools. A few tips though when using a router. Ensure the collet is tight so bits don't wander out or get thrown. Wear earmuffs to protect your hearing. And you were climb cutting. You should route counter clockwise for outside profiles unless having to go against the grain in solid wood. Clockwise for inside profiling. Continue to improve your skills. The learning curve is steep as you tackle more challenging projects. Enjoy and welcome to woodworking!
Appreciate it. The router direction was pointed out by another commenter. I didn't realize there was a difference in direction between an inside and outside cut. Lesson learned for next time. I was wearing earplugs though :)
Thanks for the vid. Good job on the bench top and the video production. I am getting ready to build one myself. How to you come up with the spacing for your internal supports and for the holes on the top. Thank you.
Great Job Robbie!! Your only real mistake was letting your wife see your handy work. If your wife is like mine, now that she knows what you can do, here come the Ana White builds. You'll be refurnishing your entire house. Its very satisfying
haha, it's already begun!
Looks like you are climb cutting with the router in some views. Thanks for sharing your journey.