Brilliant video! Absolutely saved my bacon over the last 2 days. Thanks for all of the detail and pointing out each fixing. I genuinely had no clue where to start with this job and you walked me through it one bolt at a time. 👍 I owe you a pint. I'd give you more but if I had any money I wouldn't have needed this vid (or be driving a Picasso lol). ps. Warning to other first timers; that gearbox is a lot heavier than Kevin makes it look. He is strong af.
james healey . ... I’m genuinely pleased with your feedback.. it’s the reason why I make these videos ... and I’m glad you used it for it’s rightful purpose. Thanks for the great review. Really appreciate it.
I've one on a Berlingo to do and it's been a long time since I've done one. I was just looking to jog my memory and once again one of your videos popped up 👍. I've lost count of how many times your videos have helped me get jobs done quickly. I've often thought about how many DIYers have got stuck after watching you make it look easy it's unreal what you do 🥷❤
Gotta be the best guy on here showing very detailed jobs & not chatting 💩 instead of showing the job in hand. Good on you Kev 👍You will go far. Good luck for the future⭐️
I work on Mercedes which are so easy to repair. You remove 15 bolts and you have the clutch. Now I am gonna help a friend with her Xsara Picasso and you have to dismantle half the car. Nice video but now I understand why these vehicles end up in the junk yard
75 year old sort of retired mechanic ..crankshaft oil seal leaking . on a 2005 Xsara Picasso 1.6hdi. manual gearbox . as the gearbox has to come out ..I have taken a look at your excellent video .. I got a feeling that transmission will be too heavy for lil old me . great tips on removing the driveshafts .and clutter in the engine bay . as I am in Alvito Portugal 38c at the moment .The weepy crankshaft seal will have to wait for cooler weather .The clutch is smooth as silk so maybe it has been replaced at some time earlier. but with all of that work I will end up replacing it in any case . I was the 1980 Donnington GT champion. Memories !.
I'm just in the back end of putting my picasso back together when I came across your video. What a absolute pain in the a**** it is, and I've done 5 clutches in other cars and this is the more troublesome I've tackled. The gearbox is a heavy lump, even with two of us at it. How the **** do you manage that defies me. The Haynes manual was quite good but your video was a simple walk through, wish I had found it before I started the clutch. I'm a maintenance engineer and more than capable of doing a clutch but I'll think twice about doing another picasso. Cheers for the video pal, but you do make it look sooooo easy, I suppose its that easy if your doing them day in day out. I'm definitely subscribing to your channel now. 👍👍👍👍👍👍👍
It all seams strait forward, I Am going to do mine on my partner hdi I'll see how far I go before I give up and have to many bolts over.thanks to show us how it's done it's a great help
EN PLUS AVEC CE MODELE DE MERDE FAIRE L EMBRAYAGE AVEC 50000 CHOSES A DEMONTER ET CE RAPPELER JE L AI FAITE SUR LE MEME MODELE DE MOTORISATION SUR 306 CAB 2.0L I UN BOULOT DE TITAN ET DANS LES MEMES CONDITIONS CHAPEAU BAS KEVIN JE TE SUIS DEPUIS BIEN LONGTEMPS CA C EST DE LA MECANIQUE PRO BON WEEK A TOI
Amazing video showing the more than with replacing a clutch on the Picasso... mines just turned 97k at 18 years owned & FSH from new but it's had to go into garage after the bearings went so could no longer get in and out of gear. She must keep going for obvious reasons in these times and better the Devil you know than potentially buy someone else's issues... hope she keeps going. Now about those back wipers that come on when I open the back doors or boot ... and don't park properly. Your vids are amazing thank you for posting am Tweeting out this vid on our OAK77uk hope it helps - Michael
Brilliant video! I have exactly the same car and the release bearing is on its way out. Thanks to this detailed tutorial, I'm going to attempt it myself. Can tell me what sort of impact tool you are using, 3/8" or 1/2" and what torque level? I've been wanting to buy one for years and now have the perfect excuse. Many thanks for your time and efforts
Hi Kev. Great video mate. I suspect that the release bearing has gone on my Picasso too as the clutch pedal is more of an on off switch and the accompanying squeal is a bit of a tell tale. I was led to believe that the subframe needed to be loosened off but see you manoeuvre the gearbox around it and down. Do you find that the release bearing sleeve around the gearbox input shaft suffers on the 2.0HDI the same as it used to on the old 1.9 diesel? Thanks for the vid it is very helpful. All the best for Christmas and the New Year. Tony
tonyr1963 definitely change that guide tube... once the thrust bearing starts spinning it damages it... Definitely plenty of room to manoeuvre the gearbox our once that rear counter weight is removed. All the best when you attempt to do your one. If you get stuck just drop us a message. Merry Christmas to you too...and thanks for visiting the channel
Kevin....firstly gear vid....takes twice as long filming!! I have a 2007 Peugeot 807 people carrier 2.0l HDI with 6 speed box.... great car but rough sounding release bearing when pressing the clutch but clutch seems OK... would the basic principals of removal and replacement apply to this model? the 807 wasn't THAT popular and I can't find a manual for the 807/Citroen C8 .... it has towed a boat for most of its life and I suspect lots of trailer maneuvering has happened. So would the 6 speed make any real difference to the process? Thanks.
Hiya..., The gearbox itself would be almost identical. The only difference would be the gear linkage attachments... and on the 807 there is a bolt located facing the DPF filter. You have three options for that bolt. 1. Take out the exhaust down pipe. 2.Die grind the bolt head off. 3. Take off the bolt and stud that holds the bracket for the DPF and crack the 13mm with a ring spanner and as you pull the gearbox out slowly undo that bolt. But putting gearbox back will be very tricky with this method. So you may have to cut that bolt off and do away with it completely. Apart from that it’s not a bad repair. For an idea check out the Citroen C5 video on the channel as it’s the exact gearbox and engine.
Très bonne vidéo par contre je voulais noté que ton support moteur a été légèrement meulé pour pouvoir passer la douille j ai fait la même chose sur mon Picasso merci
Is it the same procedure for the gas engine? I was told that the axle has to be removed in order to dismantle the gearbox. Do both engines differ in that?
@@WMCS Sorry mate, I meant petrol engines. I saw a video of changing the clutch on a 2009 petrol engine. More likely, almost the same thing as the 2003 diesel. It's just important for me to know, weather the axle has to be dismantled as well. BTW, thanx for the quick respond.
I just wonder why You leave out the change and centering of the clutch - but OK it is shown many in many other videos - it is just a bit strange to see You suddenly just put the gearbok on back again - but when You look closer, You can see it is a new clutch. I also wonder why it is necessary to remove the right wheel driveachsel - but I will know when I get to it.
Dore Lug I just figured out removing and replacing a clutch should already be something anyone knows how when attempting to remove the gearbox. If you don’t remove driveshaft you will struggle getting back in.
El sensor de velocidad (20:22 esquina izquierda) del mio estaba malo, y cuando lo llevé a cambiar al mecánico me dijeron que tendría que hacer todo eso porque estaba pegado y no había manera de sacarlo. Llegue a la casa y le pedí ayuda a mi padre porque ya sabia donde estaba ubicado el sensor y lo cambiamos entre los 2 como en 15minutos sin desmontar nada y solo me costo 7 dolares en total. 😂😂😂
Buenas tardes buenas noches disculpa pues hay que tengo problema con citroen Picasso sobre l no me llega corriente ala bomba de petróleo tuve y no puedo encontrar el el problema la chapa de contacto güey un fusible por ahí guardado me puede ayudar por favor muéstrame un video a dónde se encuentra qué me dicen que tengo que cambiar computador no me funciona todo me puede ayudar por favor a dónde está ese problemita Claudio osito en Picasso petrolero de 2000
This guy - if medical school educated - would probably be a fantastic surgeon...But what a nightmare to have to do that on your own. Just decided to sell that piece of crap french car as in a shop this would run me probably around a € 1000.-....
Surprised you have any patience with this, french cars are terrible to work on, poor designs..IMO all 'round shit cars that are to be avoided like the plague.
Brilliant video! Absolutely saved my bacon over the last 2 days.
Thanks for all of the detail and pointing out each fixing.
I genuinely had no clue where to start with this job and you walked me through it one bolt at a time. 👍
I owe you a pint. I'd give you more but if I had any money I wouldn't have needed this vid (or be driving a Picasso lol).
ps. Warning to other first timers; that gearbox is a lot heavier than Kevin makes it look. He is strong af.
james healey . ... I’m genuinely pleased with your feedback.. it’s the reason why I make these videos ... and I’m glad you used it for it’s rightful purpose. Thanks for the great review. Really appreciate it.
very impressed with you video's no silly music just detail or what you doing and no waffle good video
d the watcher thanks for the review... really appreciate it and for taking time to visit the channel.
seni severek izliyorum merhaba
I've one on a Berlingo to do and it's been a long time since I've done one. I was just looking to jog my memory and once again one of your videos popped up 👍. I've lost count of how many times your videos have helped me get jobs done quickly. I've often thought about how many DIYers have got stuck after watching you make it look easy it's unreal what you do 🥷❤
Gotta be the best guy on here showing very detailed jobs & not chatting 💩 instead of showing the job in hand. Good on you Kev 👍You will go far. Good luck for the future⭐️
East Coastuk thanks a lot for that review.. I always try and keep the videos focussed on the repair.
Thanks for visiting the channel....
Bro , step by step, disassemble and assemble . skilled and talented, quick ... thanks to you we can
I work on Mercedes which are so easy to repair. You remove 15 bolts and you have the clutch. Now I am gonna help a friend with her Xsara Picasso and you have to dismantle half the car. Nice video but now I understand why these vehicles end up in the junk yard
Thank you so much for your videos. I have referred to them more than once and they have been a great help. Please continue doing them.
Thanks for the feedback Garry. 🍻
Incredibly straightforward, and informative video. Very impressed.
Absolutely brilliant work wow.
75 year old sort of retired mechanic ..crankshaft oil seal leaking . on a 2005 Xsara Picasso 1.6hdi. manual gearbox . as the gearbox has to come out ..I have taken a look at your excellent video .. I got a feeling that transmission will be too heavy for lil old me . great tips on removing the driveshafts .and clutter in the engine bay . as I am in Alvito Portugal 38c at the moment .The weepy crankshaft seal will have to wait for cooler weather .The clutch is smooth as silk so maybe it has been replaced at some time earlier. but with all of that work I will end up replacing it in any case . I was the 1980 Donnington GT champion. Memories !.
I'm just in the back end of putting my picasso back together when I came across your video. What a absolute pain in the a**** it is, and I've done 5 clutches in other cars and this is the more troublesome I've tackled. The gearbox is a heavy lump, even with two of us at it. How the **** do you manage that defies me. The Haynes manual was quite good but your video was a simple walk
through, wish I had found it before I started the clutch. I'm a maintenance engineer and more than capable of doing a clutch but I'll think twice about doing another picasso. Cheers for the video pal, but you do make it look sooooo easy, I suppose its that easy if your doing them day in day out. I'm definitely subscribing to your channel now. 👍👍👍👍👍👍👍
Solid bit of work nicely done. Respect.
Joe Everyman thanks for the review and for visiting the channel. Much appreciated
Genius.... thank you... much appreciated!
A very good job done, you disserve the pay just for putting the gearbox back in.
Colin Dicken
Thanks for the feedback
Thank you for this video from France I have to do that job on my car i'm really happy to have seen how did you do
It all seams strait forward, I Am going to do mine on my partner hdi I'll see how far I go before I give up and have to many bolts over.thanks to show us how it's done it's a great help
philippe gillet it’s not too bad. Gearbox a bit heavy. Get an extra hand if poss
I love u job. Thanks !!
Proper Pro salute sir.
thank you a lot my friend ,for sharing your experience .a very good video
Professionnel un vrai mecano 👌👌👍 impressionnant
EN PLUS AVEC CE MODELE DE MERDE FAIRE L EMBRAYAGE AVEC 50000 CHOSES A DEMONTER ET CE RAPPELER JE L AI FAITE SUR LE MEME MODELE DE MOTORISATION SUR 306 CAB 2.0L I UN BOULOT DE TITAN ET DANS LES MEMES CONDITIONS CHAPEAU BAS KEVIN JE TE SUIS DEPUIS BIEN LONGTEMPS CA C EST DE LA MECANIQUE PRO BON WEEK A TOI
Amazing video showing the more than with replacing a clutch on the Picasso... mines just turned 97k at 18 years owned & FSH from new but it's had to go into garage after the bearings went so could no longer get in and out of gear. She must keep going for obvious reasons in these times and better the Devil you know than potentially buy someone else's issues... hope she keeps going. Now about those back wipers that come on when I open the back doors or boot ... and don't park properly. Your vids are amazing thank you for posting am Tweeting out this vid on our OAK77uk hope it helps - Michael
Very good instruction , thank you 👍
Merci monsieur. Avec mon dw10 c'etait 21heures et la boite pese 39kg.
Je confirme la cloche d embrayage est très lourde
😁🍻🍻
A True Grafter working on your own with the weight of those gearboxes isn’t easy I hope that make a good wage from it you deserve it
william walker
Thanks for the positive feedback. It’s definitely hard work.
Just enough to get by financially.
kevin gercekten cok guzel ya. cok iyi
Merci pour magnifique video
Merci
Thank you 😊
Hey, the driverside/longer driveshaft is hardstuck, got any ideas? You did it with almost no effort, i´ve tried so many things... (4:12)
Perfect, thanks for the instructions
No probs. 🎄🍻
Amazing!
hello très bonne prestation mister
Thannnnnkkkkkks 😍😍😍😍😍😍😍😍
Bravooo
Bravó!
Brilliant video!
I have exactly the same car and the release bearing is on its way out. Thanks to this detailed tutorial, I'm going to attempt it myself.
Can tell me what sort of impact tool you are using, 3/8" or 1/2" and what torque level? I've been wanting to buy one for years and now have the perfect excuse.
Many thanks for your time and efforts
No hagas tantos cortes de video,,, queremos ver al detalle,,, por lo demas muy buen video te felicito
Good job! but I'm never comfortable leaving gearboxes resting on their input shaft
Hi Kev. Great video mate. I suspect that the release bearing has gone on my Picasso too as the clutch pedal is more of an on off switch and the accompanying squeal is a bit of a tell tale. I was led to believe that the subframe needed to be loosened off but see you manoeuvre the gearbox around it and down. Do you find that the release bearing sleeve around the gearbox input shaft suffers on the 2.0HDI the same as it used to on the old 1.9 diesel? Thanks for the vid it is very helpful. All the best for Christmas and the New Year. Tony
tonyr1963 definitely change that guide tube... once the thrust bearing starts spinning it damages it...
Definitely plenty of room to manoeuvre the gearbox our once that rear counter weight is removed.
All the best when you attempt to do your one. If you get stuck just drop us a message.
Merry Christmas to you too...and thanks for visiting the channel
Ok. Slap me round the head the next time I moan while changing front brake pads.
Awesome stuff.
thanks for the video. How many hours of work please ?
100% Brilliant clip, my garage wanted £600 to do this, your detailed clip made the job easy, thanks my friend.
Chris.
impressionnant bon travail, il faut démonter la voiture entière 😅
j ai fait pareil sur une xara . la butée avait laché aussi .
@@olivarcadethegamer87 combien d'heure de travail svp ?
@@miroof50 j ai mis environ 8 h en y allant tranquillement sur un 1600cc 110 cv
@@miroof50 LA SEMAINE 🤣🤣🤣🤣🤣🤣🤣🤣NON SERIEUX C EST UN BOULOT DE OUF SUR CE MODELE DE MERDE BON SINON BONNE MOTORISATION
do you put the same oil back in the transmission or do you always put new oil in? you never mentioned that
It’s up to you .. my customer pays for that service so I replace it.
Kevin....firstly gear vid....takes twice as long filming!! I have a 2007 Peugeot 807 people carrier 2.0l HDI with 6 speed box.... great car but rough sounding release bearing when pressing the clutch but clutch seems OK... would the basic principals of removal and replacement apply to this model? the 807 wasn't THAT popular and I can't find a manual for the 807/Citroen C8 .... it has towed a boat for most of its life and I suspect lots of trailer maneuvering has happened. So would the 6 speed make any real difference to the process? Thanks.
Hiya...,
The gearbox itself would be almost identical. The only difference would be the gear linkage attachments... and on the 807 there is a bolt located facing the DPF filter. You have three options for that bolt.
1. Take out the exhaust down pipe.
2.Die grind the bolt head off.
3. Take off the bolt and stud that holds the bracket for the DPF and crack the 13mm with a ring spanner and as you pull the gearbox out slowly undo that bolt. But putting gearbox back will be very tricky with this method. So you may have to cut that bolt off and do away with it completely.
Apart from that it’s not a bad repair.
For an idea check out the Citroen C5 video on the channel as it’s the exact gearbox and engine.
I had a slipping clutch for six months and was thinking it’s about time I got it done when it suddenly fixed itself -12 months ago.
Très bonne vidéo par contre je voulais noté que ton support moteur a été légèrement meulé pour pouvoir passer la douille j ai fait la même chose sur mon Picasso merci
Hi!
Citroen jumper 2006 clutch exchange do you have a video? 2.2diesel
You are the Haines manual in video !!
french cars are the worst to work on outstanding job mate keep the videos coming 👍
German cars are the worst, and seemingly less reliable and rustier than French
Great video, mine needs a clutch, got it booked in, just curious whats involved
Hope the video can give you a bit of an insight
good saluds de argentine
Hola es el mismo procedimiento para un 2.0 nafta 2006.
Hello great job !
I m french and i have à picasso 1,6 16v 2006
How to do this?
Tanks !
Is it the same procedure for the gas engine? I was told that the axle has to be removed in order to dismantle the gearbox. Do both engines differ in that?
Not sure about gas engines .. don’t know if I’ve done one before
@@WMCS Sorry mate, I meant petrol engines. I saw a video of changing the clutch on a 2009 petrol engine. More likely, almost the same thing as the 2003 diesel. It's just important for me to know, weather the axle has to be dismantled as well. BTW, thanx for the quick respond.
Absolutely brilliant Kevin. Do you live anywhere near Manchester? I could do with a good mechanic for my 2.0hdi Pic.
William Lynch mate I’ll drive up to Manchester and do a clutch no probs. I’ve gone as far as wales from Bedford 🤪
@@WMCS You really are a star Kevin. If my pic ever needs a clutch - you're the man. How come you only do clutches?
William Lynch it’s the best paid repair on a vehicle that can be done in a few hours.
@@WMCS You'll go far! Every good wish, Bill ))
I just wonder why You leave out the change and centering of the clutch - but OK it is shown many in many other videos - it is just a bit strange to see You suddenly just put the gearbok on back again - but when You look closer, You can see it is a new clutch.
I also wonder why it is necessary to remove the right wheel driveachsel - but I will know when I get to it.
Dore Lug I just figured out removing and replacing a clutch should already be something anyone knows how when attempting to remove the gearbox.
If you don’t remove driveshaft you will struggle getting back in.
Que tipo de embrague usa la Citroen Xsara Picasso, bimasa o monomasa?
90 bhp single mass, 110 bhp dual mass.
El sensor de velocidad (20:22 esquina izquierda) del mio estaba malo, y cuando lo llevé a cambiar al mecánico me dijeron que tendría que hacer todo eso porque estaba pegado y no había manera de sacarlo. Llegue a la casa y le pedí ayuda a mi padre porque ya sabia donde estaba ubicado el sensor y lo cambiamos entre los 2 como en 15minutos sin desmontar nada y solo me costo 7 dolares en total. 😂😂😂
good job, obviously done them before, how long did i take.
About 3-4 hrs.
Buenas tardes buenas noches disculpa pues hay que tengo problema con citroen Picasso sobre l no me llega corriente ala bomba de petróleo tuve y no puedo encontrar el el problema la chapa de contacto güey un fusible por ahí guardado me puede ayudar por favor muéstrame un video a dónde se encuentra qué me dicen que tengo que cambiar computador no me funciona todo me puede ayudar por favor a dónde está ese problemita Claudio osito en Picasso petrolero de 2000
how did you get the starter motor off
you do not tell people how to get the starter motor off
Guess its pretty similar on a 1,6hdi? Maybe even more space🤔
It’s identical. the Peugeot version definitely has more space.
Not really built or designed for a new clutch was it mk1escort far easier but well done very hard laid on your back .
Tenias que aber esplicado como se ponia el cojinete y la prensa pereso te pongo no me gusta
No way you did this in 3.5hrs I would even bet on it
About 3.5 hrs.
Gewoon even zo in de achtertuin 😂 wauw
menuda currada
This guy - if medical school educated - would probably be a fantastic surgeon...But what a nightmare to have to do that on your own. Just decided to sell that piece of crap french car as in a shop this would run me probably around a € 1000.-....
Surprised you have any patience with this, french cars are terrible to work on, poor designs..IMO all 'round shit cars that are to be avoided like the plague.
A bit of a general comment, sort of thing you would expect from A BMW driver, but think...car is is 2003, video made 2019, so not that shit!