How to Make Motorbike Helmet || Interesting Process || complete video
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- Опубліковано 8 лют 2025
- How Is A Motorcycle Helmet Manufactured?
Detailed Steps from Start to Finish!
The unassuming motorcycle helmet that you take for granted every day is in fact the result of a painstaking manufacturing and assembly process which involves several steps and quality checks along the way to ensure that you get the best quality and safety when you are riding on the road.
We had the opportunity to check out how a modern motorcycle safety helmet is prepared and we thought you would appreciate knowing about it as much as we did. Let's take a look at all the steps that go into the process of designing and manufacturing a helmet before it reaches you.
Injection Molding the Child Parts
Multiple child parts go into the manufacturing of a motorcycle helmet. One of the important child parts is the EPS shell. The journey begins with tiny little beads of polystyrene which are expanded under pressure and heat to create what is commonly known in the industry as ‘foam’. In technical terms the polystyrene now becomes expanded polystyrene (EPS). The non-expanded beads are fed into an injection molding machine which puts out a shell of expanded polystyrene which is the internal shell of a motorcycle helmet. but this shell alone does not have the mechanical resistance to withstand high-impact forces which is why it is covered with a shell made out of ABS. Both of the cells are attached together using industrial adhesive into one combined external structure.
The visor that is used in helmets is also created in a similar process using transparent polyurethane beans which are pressed together under high pressure and temperature to produce clear visors or mirrored or rainbow-hued visors by adding different additives.
Buffing & Sanding
Once the outer shell is ready it proceeds to buffing and sanding station where the entire structure is polished and the joining marks left Behind by the injection molding machine is ground to a smooth surface using a special polishing machine and emery paper. This not only cleans the helmet surface of extra materials; it also prepares the shell for subsequent steps of painting the helmet. it must be noted that not all helmets are painted, and if that is the case the helmet proceeds today assembly line where the visors and straps are attached before packaging and shipping it.
Painting & Decals
After the buffing process, the helmet is completely cleaned of tiny materials and dust which might affect the overall result of the painting process. to ensure that there is no dust left on the surface of the helmet, multiple steps are done by the surface is rubbed with industrial alcohol and subjected to vacuum machines where even the tiniest dust particle is completely absorbed before the helmet proceeds to a hermetically sealed painting booth. Depending on the pre-decided color and design options the colors and mix by an expert and using a painting gun the surface is painted with a base coat and that is followed by another layer of the primary color. As soon as this process is complete, the helmet proceeds to the decal section of the Assembly line where expert workers paste decorative and colorful decals on the helmet and allow the helmet to set settle for a period of 3 to 4 hours (maximum of 8 hours) after which it goes back into the paint shop for a final layer of top coat.
Attaching the visors and straps
In a separate part of the manufacturing unit, workers design the straps and strapping mechanism along with other rivets and bushes that go into the helmet for securing the strap in place. Once the helmet comes out of the paint shop, workers in the assembly line merge the painted shell with the visor mechanism along with the strapping mechanism using multiple specialized tools for punching holes and attaching the straps security. Die-cut and Laser machines are used to precisely cut the pads and inner lining of the helmet with an accuracy of a few millimeters which ensure that the wearer gets the best comfort and safety while using the product.
Packaging & Shipping
Finally, the finished product is packaged and shipped to multiple destinations across the world along with documentations to help the customer make the best use of the product.
#motorbikehelmet #motorcyclehelmet #shoeihelmet
#agvhelmets #amazingtechnology #araihelmets #sharkhelmets
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*0% Protection*
*90% passion*
yes
The math doesn't add up, so I'm going to say 10% death
As a guy who got in a motorcycle accident a lot of times, it is really imperative to buy an original and graded helmet even if its expensive. It save my head 3 times already. I here just for the appreciation
if you had 3 crashes already then you should better your driving skills or get an appointment with someone who can take away the evil spell on you thats causing the accidents
maybe you shouldn't be riding a motorcycle dude
next time you maybe won't get a chance to write about it
If you keep crashing maybe get a car instead
bikes are for traveling not for fooling around in the city. bikes are not toys
What grade would you say these helmets are..😲
с таким шлемом должен идти сертификат со скидкой для крематория или кладбища
вариантов выжить без какого либо шлема больше, чем в таком шлеме😀
На нём промокод нанесён. Кому надо, тот поймёт.
@@АлексСноб это не промокод, это чтоб труп можно было опознать по номеру ,к каждому покупателю индивидуальный присваивается,а то опознавать тяжело после аварии🤣
Не , шлем нормальный , крепкий . Мне все эти манипуляции со стекловолокном напомнили как я пластиковый бампер ремонтировал . Как раз такие наборы и продаются для ремонта бамперов . Всё склеил , нормально . В следующий раз когда на пенёк наехал смялся металл в месте с кронштейнами , а бампер целый . Так и тут , за шлем и его содерживое беспокоится нечего . Бошку оторвёт вместе со шлемом , но опознание будет удачным . Да и результаты исследования уже давно доказали что шлем без этой нижней части более безопасен , лицо срабатывает как естественный амортизатор . И пусть внешняя картинка будет ужастнее , синяки заживут , но внутренних повреждений меньше . А с таким велик риск перелома шеи .
@@НашСемейников да нее))) башка сомнется а шлем останется целый)))
Да уж по крепче чем из Китая!у меня упала с мотоцикла и рыло сломалось!)просто лежала на мото ее даже не кидал ни кто!
Shoei's new factory looking good!
Every one of the workers in this video are clearly very good at their jobs; it’s just a pity that their combined efforts are producing an item that in the event of a head on collision with anything harder than a pile of pillows, will ultimately kill or seriously injure the end user.
I’m betting that the warranty excludes any claims made by the original owner’s next of kin.
Can’t wait to see their range of parachutes.
You would be surprised where the stuff comes from that costs a fortune for the "super precious" folk who think if it has a massive price tag it MUST be better, daft carbon fibre brake users are one of those sorts....they are made in the dirt street in India and Pakistan then have BREMBO or some other fancy Co name printed on them LOL.....suckers dont mind paying for it then if it has "trendy" anywhere on it.
Yeah, making "safety" equipment while not using ANY themselves... and filming it to show off how awesome they are ?
@@markholroyde9412 tu che fai tanto il buffone indosseresti questo casco a 130 km/h in autostrada? Non credo proprio! In Europa (e anche in USA) , se non hai la certificazione di sicurezza ai massimi livelli questa spazzatura non la puoi vendere .I grandi marchi fanno ricerca sui prodotti e test seri. Se con un casco certificato ti succede qualcosa li porti in tribunale e alla bancarotta.. questi qua fanno il test non sul marciapiede con la tua testa...
@@markholroyde9412 ... yes...yes...😏
ua-cam.com/video/Kj1HgvaF-wQ/v-deo.html
ua-cam.com/video/zWIM7eE-hp8/v-deo.html
Warranty? Whaddya mean by that? 🤣
The sad thing is people will buy this rubbish thinking that it will be some form of protection and that is so far from the truth it is frightening.
You buy this to fulfill the law, not to protect anyone.
Some people are wearing helmets for protection while others are wearing it just to comply to the law and not get fined.
It’s the thought that counts
Para juzgar habría que probarlo y también saber a qué mercado distinado y que tipo de motos a lo mejor distinados para ciclomotores 🛵 y no para 🏍️🤷🏻
Этот хлам как ты говоришь на 100% лучше чем китайский фуфло!
2 thin layers of glass mat bonded together by a dangerously guessed mixture of resin glue. a luggage strap for under your chin... you would be safer not wearing it. turning it upside down and using as a hanging flower basket.
Wearing nothing you wouldn’t die from the strap snapping your neck
Wooww super mntap proses helemt
Those look totally safe to wear! I'm sure SNELL would certifiy them 5 stars!
Yes...and would sell them 150 dollars for each star
You are going wrong bro. They are just following the process of making “Fiver” helmets. But they are not maintaining the “Standard” of “Carbon Fiber Helmets” like “SHOEI” and “ARAI”. They are doing just only one coat of “Fiber”. Also these fivers are not so strong enough. If you show the video of making ‘‘ARAI” helmets in you tube then you understand the differences. At least 2 or 3 strong layers of ‘Fiver’ do make the outer cell of ARAI, SHOEI helmets. It will far better for rides to use “ABS material” helmets then this cheap quality “Fiver” helmets.
@@agnimitraghosh3503 bro, 'FIBER'. 'Carbon FIBER'. And I was being sarcastic, if that wasn't already clear.
Carbon Fiver bro...i told in short form bro
@@Motobarrito ua-cam.com/video/sBLJHcIraiY/v-deo.html
Please click the link and watch how top quality Carbon fiver helmet are made....ARAI make the “Carbon Fiber Cloth” himself for their helmets
keren,, semua di kerjakan tanpa mesin...
It‘s saver to wear a basecap ;)
super proteção esse capacete, o nivel de segurança dessa coisa ai e minima !
isso nem pode ser chamado de capacete.
Um Brazuca por aqui 🤣🤣🤣🤣.
Esse capacete merece ou não merece o selo das organizações Tabajara? 😃
É da marca bateu morreu kkkkkkkkkkk
@@rfeitosa914 verdade 😂😂😂😂😂
I really do hope these helmets are sold at an extremely low price so the people who cant afford anything else can at least afford these. These are _arguably_ better than nothing.
Although I don't think an extra layer of fiber glass would hurt. Or better chin strap design. Double D rings are super cheap to make and are much safer.
A person who can own a bike can own a helmet too .
At first have the money to buy helmet .
If you can buy a bike why not Helmets.
A lot of motorcycle commuters just don't care for their own safety. How much can the govt force them at the end of the day. These cost like $5-10. I think.
Just to escape traffic police.
Afford cheap death?…. Lol
I think the quility is great! Made by and sold to Pakistanis. Keeping the numbers down. Thumbs up!
This is one of those things I will never want to publish if I were this channel's owner...
Why
But why now!!! Whyyyy
@@alitabattleangel9403 because it shows the level of careness they have for the employees and for the people buying the trash they sell.
@@alitabattleangel9403 The whole process is no different from making a cheap plastic bucket, emphasis on "cheap"...
السلام عليكم ورحمة الله وبركاته.الف شكر للفلم.
هذه الخوذ للسلامه العامه .ويجب ان تخضع لمعايير السلامه العامه والسيطره النوعيه.
ولم نشاهد اي منها في الفلم فلهذا هذه لاتصلح للغرض الذي صنعت من اجله.
والقادم احسن.
Skilled and admirably hard working as they may be, there's something painfully ironic about watching people build "safety" equipment with absolutely no safety standards or regulations for them, the factory and the product itself. I'd wager most people reading this would not be able to stand in that factory for a minute before getting sick or high from the fumes alone. Rest assured not all helmets are made this way but my hope is this is a "welcome to the real world" moment for most of my westernized friends. While not always this crazy (and sometimes worse), most factories I've been to in developing countries echo some of these attributes.
What you buy and how you choose to research what you buy (or in general: where you put your money) has several orders of magnitude more impact on global actions than any meme you post or how you choose to vote or any sign you hold up in a crowd. Want to change the world? Pay attention to where your money goes. If you don't like where it's ending up, get it out of there.
Damn! at that quality, safety construction helmet is much better.
These videos have more advantages than disadvantages. Why, we now see things as they are
DOT certified 👍
Love watching videos about industry
Then why are you watching this?
Que tan seguros seran esos cascos? De regalo traen descuento para el cementerio
Адский труд,как же вы выдерживаете?Всех Вам благ!!!
Especially the *fumes* from the uncured resin. I recall those as being *very* intense when I used the polyester stuff.
(No helmets, just fiberglass stuff I did in the past. I tended to pay the extra money for epoxy so as to not have to endure *the Stink* - unless epoxy wouldn’t work.)
This is basically a bicycle helmet. I always like these videos though, their craftsmanship is interesting to watch.
ну в принципе их 207 миллионов + - пару десятков лямов человек. сойдут и такие шлемы.
ну во первых это красиво
во вторых, работяги без средств защиты тоже неизвестно сколько протянут
1.3 billion
@@alexsegal4367 особенно дыша эпоксидкой, стеклотканью и краской
это настоящая борьба с перенаселением😃
@@HSJ1076 Это Пакистан, не путайте с Индией
@@Dmitrii.Pakhtinov В принципе это один народ , англосаксы их разделили .
WHOA 😮 I wouldn’t let my son wear one of those for cosplay!
Não querendo botar defeito no trabalho dos outros...mas acho que esse capacete não passaria no INMETRO.
KKKKKKKKKKKKKKKKK que gambiarra mano
@@_Jean_BR vrdd kkkkkkkkkkkkkk
Arai's craftmanship ❤ fully hand made 😂
Very unsafe for the riders and the workers. Airborne fiberglass could enter these workers' lungs and give them problems for the rest of their lives while the riders using these are only protected by dust.
Best helmets in the world 👌
Protection from police fines maybe, but these wouldn’t offer much protection from an impact to the head.
No original 😰
Definately it will save only police fine
of course, its not its not going to get you any protection
Top quality STRAWBERRY planters…made with such love n care.. gimmi 2 🤣🤣
Unbelievable. Are they seriously allowed to sell those things!
No, but yes.
Yes. This is what’s known as a, “shit hole”, third world country”. The dead giveaway is everyone squatting in flip flops working on the ground. No chairs or tables anywhere in shit hole countries. The nations are 1000’s of years old, yet they’re still WAY behind in everything.
Only sold in Pakistan & Afghanistan guess I...
Very interesting video, who ever buys this helmet probably it have has the month budget like most of us for one day.
Самые угарные это маляры и последний сборщик. Маляры обезжиривают просто протирая ладошкой, а сборшик всё на суперклей в кучу собирает. 🤣 ну а вообще вся культура производства просто умора. Почему нельзя хотя бы на верстаках и в чистоте всё это делать, почему обязательно даже крашенный шлем надо возюкать по грязному бетонному полу.
Технология такая🤣
то есть трещина "во лбу" в конце ролика тебя не смутила, наверно маляр виноват😆
Я весь исчесался, пока эти штукатуры стеклотеань голыми руками клеят)) Ладно надо одну склеить, а он похоже каждый день план гонит не менее полсотни штук
Official helmet supplier of the Pakistani Bobsled Team.
I expected like 10 - 15 layers of fibreglass. I guess I was wrong.
They skipped 14 layers They just didn't show that lol 😂 😆 🤣 looks very safe agv Nolan level of safety lol
Uma camada somente
Not for the first time
Helm ini bagus untuk menonton motogp
Very nice to see with their skills in doing helmets and hope they should also think about the quality build in because this helmets is going to play the most important part on safety matters. Safety comes first. Thank you 🙏🏻 god bless you guys
What a joke! LOL
Wiihh bagus, keren, mantap, amazing.. ❤️❤️ tapi boong 😊
Лайк. Молодцы, работаете
Well this show how is there skill but the safety of the rider is in jeopardy
Very nice to see, bur if i only think that someone put his life in those helmets, I start crying
Using a fiber material is good because it very solid not easy broke compare to plastic
И какой смысл от этого колпока вообще🤔 защита почти нулевая 🤪 (максимум от чего спасёт так это от дождя, ветра и снега 🤣)
В названии "шлема" не хватает впереди двух букв Pi...))))))))
как это какой смысл!? уменьшение численности населения, все просчитано🤣
Лицо покойного будет целым😆
Что такое "колпока" ?
и от мелких мошек. Майский жук такой шлем пробьёт насквозь, вместе с головой. ))) Хотя, откуда в их пакистанских ебенях майские жуки )
1x crash is game over to the user
"How to make unsafe head gear". This should be the title of this video.
hahaha
It's not a BELL
But it definitely helps
It’s so satisfying when he cuts the fibreglass off❤
Да , технология у них просто зашкаливает !
In India we got thick skulls, not much cushioning is needed...good job hard working people
And no brains?
@@intercept7965 what will be the purpose then? thick skulls for protecting thic brains...duh!!
Only good for protection from bugs
Los de Italika, los mexicanos entenderán 😬
Must get one!!!
Very Very Good Work .... Congratultions Workers .
E eu aqui querendo fazer um intercâmbio para me especializar em Segurança do Trabalho na Índia...
With the audio sped up it sounds like the little guys from spaceballs
название шлема-ПОСЛЕДНИЙ ВЫЕЗД
Quả nón quá chất lượng 👍😁
Шлем для камикадзе!
Spartans would have some use for them. Sparta!
Теперь я знаю какой шлем себя точно не куплю.
один слой карбоновый... и то ложно назвать его слоем ))
Un lujo mortal, que perdida de dinero y sangre
В таком шлеме только на велосипеде ездить. Да и то не факт что останется целая голова если упадешь.🤣
Так он наверно продаётся как защита от мух
Los cascos mas seguros del mun???
Is there a safety certification for this. I know they worked hard and do their best but I hope the owner of this factory do its responsibility for making their products safe for the consumers
Yes.. this helmet protects hairdo.
Not in CE.
this will not pass any certification. the thing doesnt even have any EPS layer.
This is India. There is no safety 🤣
@@thra5herxb12s This is not India, it's pakistan Indian helmets are still better.
Like military helmet the material are using a fiber in modern fabrication
As the former manager of a motorcycle clothing and equipment manufacturer and seller that sold the most helmets in the UK, this video is truly the stuff of nightmares - excruciatingly horrific nightmares!
Let's be absolutely clear, this is not a motorcycle safety helmet, it merely loosely resembles one, albeit from a great distance!
There wasn't actually one aspect of the video that particularly filled me with horror, it continued throughout, with increasing amounts as various things took place before my horrified eyes!
Expectations, like standards, vary, and in the realm of motorcycle helmets that's a really good thing for the manufacturer and their customers.
However, in this place there are no standards for the manufacturer to aim for, there was more care taken with the application of stickers than for any other aspect of the build.
I was somewhat horrified at how the straps were fitted, but then I realised that irrespective of anything else, if this 'thing' were to part company with whomever was unfortunate to be wearing it, their injuries aren't likely to increase...
The poor people that buy these things do so in the belief that they're getting a piece of safety equipment, and nothing could be further from the truth.
I am genuinely saddened to see such garbage being passed off as protective equipment.
These people have absolute contempt for the safety and wellbeing of their customers.
All that and you didn't say why they are so bad.
@@FrankBenlin Your lack of reading comprehension is glaringly obvious...
Untuk kalian yang tidak mengerti ,itu adalah proses pembuatan helm valentino rossi
Always working on the ground..
Even Through Dirt Into It With Wet Resin!!!
Saves a small fortune on workbenches!
%100 handmade helmets very wonderful
when you see them without helmets this is better than no helmet good on them
Snell & FIM homologate?
Ultra strong helmet good quality 🤭 should be used in SBK and Moto GP 😁
🤣🤣🤣🤣 agv crying in corner.
really wish fortnine review those helmets😆😆😆
BELL, ARAI: "and what was possible?" 😆
War helmet..🤭
Yes interesting process, but are they safetly?
😂 What a question lol, it's too far to be a safety
I think I see how this whole system works. Pakistani law states that motorcyclists must wear a helmet that conforms to a particular standard. The police can easily determine if a rider is wearing one, but don't have the facilities to check that it conforms to standard. The rider buys the cheapest helmet that saves him from a fine and carries on riding, with the attitude that his helmet is no protection, just as was the case before the law came into force. The only winners here are the helmet manufacturers, and the law-makers who now have a tick in the box marked "head protection for motorcyclists".
the wife/sis/daughter doesn't mater wearing a helmet or not worst video i have ever seen giving me a bad mood of the pakistani status shame for uploading such video.
Exactly. You should see New Delhi traffic at 6pm! Thousands of 125cc motorbikes and everyone has on of these pieces of garbage hanging off his arm.
Sangat kreatif sekali, tapi apakah sudah lulus uji terhadap benturan?
Я скорей строительную надену,чем этот полный звиздец😂😂😂🤦🏻♂️🤦🏻♂️🤦🏻♂️🤦🏻♂️
It is incredible to me to see the range of items shown on channels like this that are made by guys in sandals crouching on dirt floors.
Even worst than riding with a plastic bag on your head !!
That's a great job, without any proper tools.
I'm expecting a Quality Test at the end!!
Это стеклопластик. Это не кевлар. Очень плохо защищают.
How can you fail a test if you don't take it?...(Wisdom)
Can’t test something that doesn’t exist!
Great Artisans
Grandes trabalhados...tristeza aqueles empresarios que nao se importa com a saude desses que dao a saude para aqueles que se enriqueçem em cima desses humildes...saude pra todos que trabalhem com dignidade para sustentar suas familias.🙏Deus lhe protejam🙏
Wow nice
Сначала натирается мастика на внутренней стороне матрицы до блеска, а затем наносится глазурь с бокситной смолой смешанной с типогравской краской. ПЕрвый слой марлевка- тонкая стеклоткань, затем идет сетка в конце рогожа. Покраска и шпаклевка не нужны. Типогравской краски четыре цвета и при раскалывании матрицы, шлем блестит не хуже заводского. В 90 годы у меня с руками отрывали- не успевал делать.
Да и сейчас бы расходились, главное сделать не обычными
Terbaik mantap
Hygienic and safe... The road still clean, blood and brain keeper!!!! At what point is it called a "helmet"?!?!?
Working with fiberglass and not mask?
português BRASIL.
NO primeiro impacto esse capacete de fundo de quintal esbagaça em mil pedaços.
vrdd kkkkkk
Se cair da mesa parado e capaz de trincar
Imagina o peso disso . E no impacto .
Right up with there steel toe sandles.
Proceso de fabricación exactamente igual al de Arai... Control de calidad, pruebas de homologación, etc...
Este es un casco creado para proteger al contrario del impacto de tu cabeza.
El proceso de fabricación es exactamente el mismo que el de Arai... Control de calidad, pruebas de homologación, etc.
Todo esto no tiene nada que ver. Esta basura ni siquiera cumpliría parte de las normas exigidas en Europa. Pero, para sus mentes, eso es suficiente.
Tengo un Shoei y no tiene nada que envidiarle a este, creo que estáis exagerando
Waaaaaooooooo
Se ve muy bien
Mientras No se desarme cuando
Uno choque esta perfecto.
A good helmet would be too expensive for them. They mostly ride low-speed scooters. I think it would be a realistic choice for them.
Keen to know how many users of this helmet survived to watch this video.
The truth is that those helmets only serve so that the mosquitoes don't hit you in the face, because they don't have even the slightest safety conditions.
The skills are great, but its the worst when it comes to accidents
The working condition also, these using fiber glass with bare hands and with out masks, fibre glass woool and clothes like this tend to loose very minute glass particles in air, which can go into lungs.
I don't think I'd trust one of those to save my life
Americans started this dream thing and they made it, China followed people laughed they made it, India next, people laugh again, see their uprising economy, my fellow Africans watch and follow suit, excellent standard comes with craft in experience.