Great idea for a teaching aide. It still fascinates me looking at the old cross sections of engines and weapons we still use in the training establishments. You can see that someone has taken a lot of time getting the cuts just right then painting the cuts red. Top content again, ta Mike.
I'm Y61 Nissan patrol driver for the last 16 years and do all my own work. I like your videos though,my brother is a big landrover fan and his is highly modified and lifted a defender. Greetings from eire
This head gets more interesting by the minute! The look of this reminds me of how they slice through brains to study their structure, though I think that’s just me lol
Nice one Mike, did the same thing on an old V8 rover head and made them into 40mm thick sections. Put the valves back in and painted up the surfaces different colours, water areas blue, etc. Sold them on ebay. Went like hot cakes.
That's right - interesting to see how restrictive the exhaust port is - not much can be done so bigger turbos and modifications to the intake are not much cop if the gas cannot get out as quick
I have been wanting to do this for years ,to get an idea of porting the exhaust track's but looking at yours not much meat there, might go down the merc om606 fix plenty of engines over here 😉 keep up the good work 👍
I had my 300Tdi rebuilt by Turner, with their gas flowed head. I imagine they have cut up several heads to work out exactly how far they can safely go with their mods, but I wouldn’t trust a regular garage or a club member with such work!
Mike, are you able to show the cracking that caused the leaks inside the ports from any of the cuts you've made? I'd most definitely be interested to see that, they appeared substantial. You won't be able to return that head to Liar & de Shonk Pty Ltd now for their "guaranteed" full refund...
I remember some guy in Norway who found out that the flow around the heater matrix was restricted so he drilled out the constriction and the heater worked twice as good as it did before, thinking this might be the reason the back end is always hotter!:)
@@BritannicaRestorations I can't remember exactly where but I imagine it would make a big difference overall, I also heard of a mechanic at huddersfield lrc getting sacked for advising someone just to put a longer coolant hose to the radiator instead of buying an expensive upgrade!:)
Good video Mike, I remember cutting a mini head with a power saw just to measure, and prove to my instructor it's ok.ps wasent just as straight as yours. Many thanks 🏵️
Where do you attach the air when you test Mike? And do you need the holes cut out where the cylinders would be? You would see air coming out of the in/outlet ports anyway. Maybe just for a better view?
I put a pipe fitting the same thread as the heater outlet on the back of the head - the valves need to be exposed to see any cracks between valves - otherwise if cracked, air could not get out Don't forget to block off the thermostat housing too!
Happy to be the 2nd view. Just love the content. I have no interest in ever owning a land rover (too much work) I do love the trucks though. Well done sir, I like to learn all the tips & tricks as they can applied to any shade tree mechanic like myself.
Sorry just re read my comment. I love the land rovers especially the 4.3 Chevy & 3.9 Isuzu conversions plus the restoration content. I'm currently playing hooky from troubleshooting a pellet stove.
Very interesting seeing the cross sections of the head. Could we get any benefits from porting and polishing? Looks like there is plenty of meat in certain areas? We’re you able to cut through the head with a regular blade or did you have to use an aluminum cutting blade?
I used a tungsten tipped blade Some sections are very thin - I looked at a Turner ported head and I do not think they did much as the sand casting marks were still in the head
Thanks Mike, that was very interesting. Can you get better views of the cracks in the ports? They looked parallel to the mating surfaces of the valve and the seat, which I thought was rather weird.
Hi Mike. Love the videos. The 300 TDI is supposed to be reliable and easy to work on. Is the TD 5 in the defenders from 2000 on also reliable. I gather this is the first with a computer electronics associated with the engines in Defenders John in Ottawa
Great video! Turner Engineering is offering gas flowed headers for the 300 TDi. Are the removing some of that "meat" and do you think that increases the risk of cracks/reduces longevity?
I has a look at one and all they seem to do is gas flow the valves - as far as I could see there was sand cast marks in the ports - I found no difference in performance - maybe on a dynamometer
I bought a saw that looks like a jigsaw on steroids and I'm sure it would cut through that head like butter. Builders etc use them and it's cheap enough... just a thought.
Hi I was interested to see if anyone had made a steel head for a 300tdi, found a man talking about it in a forum was dated back to 2014, Australian bloke I think and he was trying to get interest before he made them but it didn't say if he made them or not. Do you think they would be any good or even if anyone did make them????
Never heard of one - would be a complicated casting but the moulds must exist - however they will be for aluminium and a different shrinkage rate - a big investment for a 25 year old engine
What an interesting experiment you done there Mike !!, Immediately arises my confidence in my 26 years old original 300TDI head !!! (still running...), and when you think this has been designed more than 30 years a go (200TDI is basically the same, wright?) what great job LR done back in the day, one of the first Diesel direct injection light-vehicle motor ever... good old times... Very good images from the inside of a 200TDI here: ua-cam.com/video/UzI2aR5Hhv0/v-deo.html ; I don´t know a damn word of French, but gosh what a great video!... how a miss those days...
Mike, INTERESTING point, with the valves removed if you look down the inlet ports and have a good look at the swirl ramps you will find ports 1 & 3 have very small swirl ramps and ports 2 & 4 have much bigger swirl ramps. Put there by design or just bad casings ? Do any of your followers know why ? I’ve looked at several 300 tdi heads and they all seem to be the same, strange ! Are the brand new heads which are now available, have the same swirl ramp differences ? Glyn.
No I think your wrong Mike, if you remove the swirl ramps in the course of porting the engine looses bottom end torque and you end up with very nice door stop. I consider swirl is vital in a diesel for complete combustion. Sorry Mike, but any other thoughts on the different size swirl ramps ?
Great idea for a teaching aide. It still fascinates me looking at the old cross sections of engines and weapons we still use in the training establishments. You can see that someone has taken a lot of time getting the cuts just right then painting the cuts red. Top content again, ta Mike.
Thanks!
Never had a view like that into an engine head before!! This is really good value for the money!!
Thanks!
I'm Y61 Nissan patrol driver for the last 16 years and do all my own work. I like your videos though,my brother is a big landrover fan and his is highly modified and lifted a defender. Greetings from eire
Thanks for sharing!
This head gets more interesting by the minute!
The look of this reminds me of how they slice through brains to study their structure, though I think that’s just me lol
That's where I got the idea! lol!
Really cool to see this, nice work Mike!
Glad you enjoyed it
Nice one Mike, did the same thing on an old V8 rover head and made them into 40mm thick sections. Put the valves back in and painted up the surfaces different colours, water areas blue, etc. Sold them on ebay. Went like hot cakes.
Great idea!
Looking forward to the video where you repair it.
Furnace!
Omg you can't send that back now 😂
Yes, I think the 'newness' has worn off!
Awesome video.
Thanks for the visit
Thanks Mike - the anatomy of a head, very revealing - oh and I always like your enthusiasm !
Glad you enjoyed it
Great idea. Confirms everything you’ve said about porting and polishing, etc.
That's right - interesting to see how restrictive the exhaust port is - not much can be done so bigger turbos and modifications to the intake are not much cop if the gas cannot get out as quick
I have been wanting to do this for years ,to get an idea of porting the exhaust track's but looking at yours not much meat there, might go down the merc om606 fix plenty of engines over here 😉 keep up the good work 👍
Getting a bit enthusiastic with the die grinder can ruin the head - very difficult if not impossible to rectify!
I had my 300Tdi rebuilt by Turner, with their gas flowed head. I imagine they have cut up several heads to work out exactly how far they can safely go with their mods, but I wouldn’t trust a regular garage or a club member with such work!
Best way of power increase is NO2 150 bhp press a button and 300 bhp with no engine porting, as long as the tank lasts🚀
It's all interesting Mike🇬🇧🇬🇧👍
Thanks!
@Britannica Restorations Ltd great content. Didnt know you were also a pathologist making autopsies :)
Yes I'm a cut above the rest!
Mike, are you able to show the cracking that caused the leaks inside the ports from any of the cuts you've made? I'd most definitely be interested to see that, they appeared substantial. You won't be able to return that head to Liar & de Shonk Pty Ltd now for their "guaranteed" full refund...
I will see what I can do - the cracks were very thin
Hi Mike 🤔 just saying very interesting thanks for this update 👍 oh well back in lockdown over here 🤔 👍👍👍🇬🇧🇬🇧🇬🇧
Sorry to hear that
@@BritannicaRestorations only one thing to do 🍺🍺🍺🍷🍷🍷and have plenty in 😁😁😁
The UK is going form a nation of shopkeepers to a nation of alcoholics! lol!
I remember some guy in Norway who found out that the flow around the heater matrix was restricted so he drilled out the constriction and the heater worked twice as good as it did before, thinking this might be the reason the back end is always hotter!:)
Could be
@@BritannicaRestorations I can't remember exactly where but I imagine it would make a big difference overall, I also heard of a mechanic at huddersfield lrc getting sacked for advising someone just to put a longer coolant hose to the radiator instead of buying an expensive upgrade!:)
Best channel on UA-cam! (But we all knew that.)
Lol! I think it must be the surgeon in me having to have a bit better look inside!
@@BritannicaRestorations Ah Ha! Now we know -- you quit medical school to travel the world and repair Land Rovers. Don't worry, I won't tell a soul.
Lol! An seek Raccoons!
Surgeon Mike....well done mate 👏 👍
Thanks 👍
Good video Mike, I remember cutting a mini head with a power saw just to measure, and prove to my instructor it's ok.ps wasent just as straight as yours. Many thanks 🏵️
I was going to use a band saw and realised what a chew it was getting to the saw, so chop saw to the rescue!
Great stuff again
Glad you enjoyed it
Great video Mike, I always wondered what it looked like inside !
Glad you enjoyed it
Nice sectioning.
I wonder if the 2.8 head has more metal in it.
Not sure - not seen one
Thanks that really good to understand!!!
You're welcome!
Mike could you do rover v8 👍
If I had one handy - they usually go in the furnace!
Can I have a slice of that Xmas cake 🤣
Great video
Thanks for the visit
Very cool thanks!
No problem!
wonder how these are cast ? LR factory ? sourced for LR ? who has the original mold ?
Sourced I believe - most LR stuff is
Great video! Thanks!! 👌🏻
Glad you liked it!
Where do you attach the air when you test Mike? And do you need the holes cut out where the cylinders would be? You would see air coming out of the in/outlet ports anyway. Maybe just for a better view?
I put a pipe fitting the same thread as the heater outlet on the back of the head - the valves need to be exposed to see any cracks between valves - otherwise if cracked, air could not get out
Don't forget to block off the thermostat housing too!
Happy to be the 2nd view. Just love the content. I have no interest in ever owning a land rover (too much work) I do love the trucks though. Well done sir, I like to learn all the tips & tricks as they can applied to any shade tree mechanic like myself.
Welcome aboard!
Sorry just re read my comment. I love the land rovers especially the 4.3 Chevy & 3.9 Isuzu conversions plus the restoration content. I'm currently playing hooky from troubleshooting a pellet stove.
Very interesting seeing the cross sections of the head. Could we get any benefits from porting and polishing? Looks like there is plenty of meat in certain areas? We’re you able to cut through the head with a regular blade or did you have to use an aluminum cutting blade?
I used a tungsten tipped blade
Some sections are very thin - I looked at a Turner ported head and I do not think they did much as the sand casting marks were still in the head
Oooo my Range Rover Monteverdi is coming tomorrow the first ever Rhd 4 door registered in the uk
Good luck!
@@BritannicaRestorations she came she’ll need a few k and omg got this history of about 100 peoples rovers with it
@@BritannicaRestorations It’s still cheaper and way better than if I fixed up my series 3 I sold
@@BritannicaRestorations RDU 36w not even 60k miles
Thanks Mike, that was very interesting. Can you get better views of the cracks in the ports? They looked parallel to the mating surfaces of the valve and the seat, which I thought was rather weird.
I will try but the cracks were lower than the machined surfaces for the valves
@@BritannicaRestorations Oh, that close. Don't worry then
Hi Mike. Love the videos. The 300 TDI is supposed to be reliable and easy to work on. Is the TD 5 in the defenders from 2000 on also reliable. I gather this is the first with a computer electronics associated with the engines in Defenders John in Ottawa
Early days yet for Canada John as there are 20/30x more 300Tdi than Td5
any td5 rebuilds in near future
Sorry not that many Td5 here in my neck of the woods
Great video! Turner Engineering is offering gas flowed headers for the 300 TDi. Are the removing some of that "meat" and do you think that increases the risk of cracks/reduces longevity?
I has a look at one and all they seem to do is gas flow the valves - as far as I could see there was sand cast marks in the ports - I found no difference in performance - maybe on a dynamometer
I think that is aluminium filings on your coat and not dandruff,they will be a nightmare to wash off
You should see my shop floor - it's all silver!
Hi Mike
How would one go about changing their subscription rate through your website?
Would it have to be cancelled and then started again?
I think so
👍👍
I have just cut through my 300tdi head and cant find any cracks. How do i seal it up again?
RTV orange silicone will do the job ( after all they used lashings on this engine!)
@@BritannicaRestorations I have also ordered some sky hooks and a long "weight" from Britpart just to be sure!
You know they will not fit....
👍
can 300tdi head port and polish?...for better performance??
I would not - bit too thin
I bought a saw that looks like a jigsaw on steroids and I'm sure it would cut through that head like butter. Builders etc use them and it's cheap enough... just a thought.
I don't want to make this a habit!
Hi I was interested to see if anyone had made a steel head for a 300tdi, found a man talking about it in a forum was dated back to 2014, Australian bloke I think and he was trying to get interest before he made them but it didn't say if he made them or not. Do you think they would be any good or even if anyone did make them????
Never heard of one - would be a complicated casting but the moulds must exist - however they will be for aluminium and a different shrinkage rate - a big investment for a 25 year old engine
Mike does the head a have a core plug?
Yes
@@BritannicaRestorations have u got a video changing them mate
No put they are pretty simple to change - just get the right size
@@BritannicaRestorations ok thanks mate
What an interesting experiment you done there Mike !!, Immediately arises my confidence in my 26 years old original 300TDI head !!! (still running...), and when you think this has been designed more than 30 years a go (200TDI is basically the same, wright?) what great job LR done back in the day, one of the first Diesel direct injection light-vehicle motor ever... good old times... Very good images from the inside of a 200TDI here: ua-cam.com/video/UzI2aR5Hhv0/v-deo.html ; I don´t know a damn word of French, but gosh what a great video!... how a miss those days...
Thanks!
Mike, INTERESTING point, with the valves removed if you look down the inlet ports and have a good look at the swirl ramps you will find ports 1 & 3 have very small swirl ramps and ports 2 & 4 have much bigger swirl ramps. Put there by design or just bad casings ? Do any of your followers know why ? I’ve looked at several 300 tdi heads and they all seem to be the same, strange ! Are the brand new heads which are now available, have the same swirl ramp differences ? Glyn.
I do not think the Tdi heads are designed for swirl - that was more on the lines of old carbureted engines
No I think your wrong Mike, if you remove the swirl ramps in the course of porting the engine looses bottom end torque and you end up with very nice door stop. I consider swirl is vital in a diesel for complete combustion. Sorry Mike, but any other thoughts on the different size swirl ramps ?
Mr Customer, here's your problem. The head has 3 significant cracks. I'll get the big welder...
lol!
This must be like when someone donates their body to science after they die?
yes, my part time job...
never seen a head sectioned before , automotive lobotomy ??
lol!