custom turbo merge collector fabrication. welded merge collector. collector cutting jig
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- Опубліковано 15 жов 2024
- NEW VERSION from 321 Stainless • What is 321 stainless?...
Fabricating my very first custom turbo merge collector. this is a trial version and testing collector cutting jig and my very first welded merge collector practice. the final version will be fitted to my race Renault Clio 172 with Garrett g25-550 turbo.
schedule 10 pipes cut at 11.5deg. this is a trial version of my DIY merge collector. the real thing will use 1-1/4 inch pipe instead. custom manifold fabrication is an art form. practice makes perfect and is the only way to get good at exhaust fabrication and custom manifolds. this is part 1 of my series of videos about making a tubular manifold for my Renault Clio 172 turbo.
Here is the link to Part 1 and 2 of the custom manifold fabrication built using this collector • building your own turb...
• DIY turbo manifold fab...
here is a collection of videos i found very very useful while building my manifold.
if you want to learn how to make merge collectors. I suggest you check them out
• Turbo Manifolds How to
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If you would like to see what car this merge collector was made for and follow my crazy built, follow this link ua-cam.com/play/PLlD0kh0mRmTmFk_MNgnfo5WU7WOUdYIwk.html
Well done, the straight TIG torch is the answer to the question I could not sort out.
yeah very usefull!
That jig is genius, I have the same bandsaw so I’ll be making one. Excellent work 🤩🙌
very simple but effective!
Интересная приспособа для запиливания крестовины, я обычно парами угол запиливаю, поштучно запарно получалось. Но твое видео показало что можно и поштучно симетрично завоять, мой респект !!!
Best video that I have seen so far, definitely will be using this method.
Awespme jig , you got skills .blown away!
Thank you! Cheers!
Nice clamp. Simple and effective
Yes, thanks
This is great thank you. I will be trying this tomorrow 👍
Have fun!
Awesome jig idea!
Thank you! Cheers!
Достаточно просто и логично! Попробую сделать такое приспособление)) Как раз планирую коллектор варить!
все очень просто!
@@RuskiWeldFab жаль что видео без русских слов 😂
What bandsaw blades do you us? Mine go blunt really quickly when cutting sch10 stainless
I made attempt to make merge from stainless. Made a template using a square section to hold pipe inside with shims and nuts welded outside to hold it with two bolts - everything welded to steel sheet and placed on mitre saw
i made a straight line using angle section and divided the circumference by 4 to mark another line so the cuts would be at 45 deg. Square section has a notch at the end to see through when u spin the pipe to get 45 degree cut. Used stainless steel carbide tipped 255mm blade and the blade still wouldnt go straight over pipe radius as i wanted although it is weldable.
150mm would do the job way better with enough space to make merge
Looks like band saw is the way to go and i guess not so noisy
hi I have the same lathe badged up as some other ,are you aware it has a carrage lock screw
outstanding jig for that!
Thank you!!!
Thank you!!!
Very good!
Thanks!
Good morning I am a faithful follower of your account. I would like to know what is the cutting angle that you give to make a 4 to 1 collector, sorry for the inconvenience and thank you.
thank you!! its 13deg cuts
What angle would you cut to make 2 into 1 collector?
there are online calculators for that.
@RuskiWeldFab any idea what they are called? I couldn't find any
Awesome skills!
thank you!
перчатки от Илюхи супертига?
2.5mm thiknes? And how long that pipe piece is?
3.2mm its shedule 10 pipe. think they were 170-180mm to begin with than trimmed down
Hi buddy where you buy the black tool to cut the pipe in the angle
hi. i made it.
@@RuskiWeldFab nice bro i need 1 for me😅😅😅
Hi, really nice..I am trying to make my merge collector but for 5 cylinder...I have 15degree jig but that tube stays up. I am thinking about angle...72 or 108, but i dont know how much stick the jig out to saw ...can you hel me? Thanks
@@RuskiWeldFab i am trying with plastic a few days, but still not good :/
@@ilikemyboost I was practicing angles on PVC for my AAN last night at work and 72 is perfect. I need to create a jig as seen in this glorious video and then I'll start with mild steel, then stainless steel when I'm ready!
@@joelfrancisco3798I am using PVC too...i already make some from PVC. My friend printed me 3D plastic model of that cutted pipe so it works but now with mild steel i have problem, that i cant get the right shape as a printed 3D model. Do you have Facebook? We can share some informations as both have Audi CQ :D
it really is all about trial and error. try around 4cm
What the length of the pipe before you cut it in the band saw?
Junior III can’t remember exactly but 14-15cm
Thank you for answering my question?
Junior III hey anytime!
What angle of cut is the plate? have some feedback to help me.
13.5
What tool are you using to cut it
Metal Bench saw
Por favor... com quantos graus você corta o tubo?
thank you!
Я резал отрезной пилой, может диск уводит.... зазоры остаются в центре
на 90 градусов вращал?
Точнее ленточной ни чем не получается, чего я только не перерробывал, да и обязательно живое полотно
@@RuskiWeldFab я разобрался в чем проблема была. Устройство прижимное было не достаточно сильное, и деталь немного проворачивало.
А почему именно 11.5?
Оптимально
@@RuskiWeldFab, просто такое число с точностью до десятых. Как-то считали? Если да, то как.
Hi, degree ths??
13 I think
@@RuskiWeldFab Tips 13 or more
the cut on the pipe
please, can anyone tell me what is the angle of the pipe cut, because I couldn't understand the translation ...
The jig has been set for 11.5deg. But it can vary depending on diameter of the pipe.
How did you find that angle? Can you show how to find the angles needed, whether it’s a formula or a mach-up
Hey man i meed that piece..
Why weld it with pulse? Nowhere near thick enough to need it!
probably for filler timing practice
thats exactly what it was. just a bit of practice.
simply practice. new machine as well. the rest was done in normal
do you find you don't cook your stainless as much on the pulse setting? also what was your machine settings at during the vid?
back purge though......
hey thanks for your comment. this was only a test piece. the real thing was fully back purged as well as the manifold. ua-cam.com/video/PPk_XnpWRVs/v-deo.html
Nice man. I like the jig you made for cutting the collector. Cheap and effective.
Je m'appelle Ismail Boudechiche du Maroc, je travaille dans le domaine du soudage et j'aimerais travailler dans un pays de l'Union Européenne. Merci
c'est super Ismail. malheureusement, je ne suis pas en mesure de vous aider dans cette entreprise. bonne chance!
А что так можно было ?
Видимо да 😂
What size is the angle iron you use?
Junior III no idea, need to measure it. Was just something I had laying around. Think it’s about 50-60mm by 20mm