Walter Tools' TOP SECRET Production Units UNVEILED!
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- Опубліковано 29 тра 2024
- Join Ian Sandusky as he takes you deep into the heart of Walter Tools. In this second episode of a two-part tour of Walter Tools' headquarters, Ian visits two extraordinary production units that have never before been open to visitors.
Explore the inner workings of these cutting-edge facilities as Ian uncovers the intricate processes involved in creating Walter Tools' renowned precision drills and PCD tools.
During his visit, Ian speaks with the exceptional minds shaping the future of cutting tool design and production at Walter Tools, as they continually push the bar higher, refining the art of precision tool manufacturing.
Witness the state-of-the-art techniques and technologies that drive efficiency and precision, resulting in unrivaled quality. Gain insight into the relentless pursuit of perfection that ensures Walter Tools' tools deliver exceptional performance in even the most demanding applications.
Whether you're an engineering professional, a machine shop owner, or simply fascinated by the intricacies of manufacturing, this video provides a captivating window into the world of precision tool production.
Timestamps:
0:00 Intro
1:00 Drills production unit tour
3:16 Carbide blank OD Geometry preparation
4:13 Chamfer and point grinding process
4:45 Tool diameter grinding
5:45 Flute grinding process
7:59 Express production area
9:22 Long drills production area
10:45 Drill cleaning area
12:58 Drill coating area
15:33 Shipping area
16:21 PCD tools production unit tour
17:24 PCD insert cutting process
20:07 PCD insert brazing process
21:11 PCD insert grinding process
24:24 Precision grinding process
27:22 Tool inspection
28:03 Outro
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Learn more about Walter Tools here: www.walter-tools.com/en-us/pa...
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LinkedIn: / waltertools
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Twitter: / waltertools
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Making The Cut is all about manufacturing technology and our goal is to bring a representation of the guys on the shop floor, into those manufacturing technology conversations.
Have any questions or wish we covered something you didn't see? Let us know in the comments what you think and what you would like to see next time!
Stay tuned because we have more Making The Cut episodes coming very soon! What do you want us to cover next?
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Really nice tour.
Good work 👍👍👍👍
Nice video, but the thing I was the most exited about wasn't mentioned. How do they get the spiral holes in the carbide?
Very simple, it is just nylon rope that evaporates when the blanks are sintered
I was clicking through trying to find that after it was first announced. Never found it :(
As far as I can remember, they are cast in there prior to the beginning when the blanks are made - and I don’t recall if it’s shown but they have optical sensors inside the machine that index the profile of the drill to the holes when they’re ground so a flute doesn’t end up cutting through a coolant channel - super neat stuff!
its done by having spiral copper (preshaped) that the carbide powder is pressed around. sintering melts it away leaving the desired spiral shap inside
He did say it was done in the carbide blanks, just not how
Wow, Ian.
That was amazing!
I'd love to see how they make the coolant holes spiral inside of the flutes. I cannot imagine how to make a spiraling hole unless those holes are made in an additive manufacturing method. How else could it be done?
Thanks Ian for another amazing tour!!! 😊
Probably some type of plastic or resin spiral, which when the carbide is burned in a kiln, the plastic would brurn off too, leaving a channel. Cleaning said channel could be done by forcing abrasive liquid through said channels at highish pressure. I dunno, just guessing tho
Nice Tenx, love it.
Thank you very much for watching!
good video
Thank you very much for checking it out!
Why holes in the tip?? Obviously it's for a reason.
Thru-coolant
Probably something to do with temp
Through spindle coolant, almost required for deep drilling
That quarter inch in Germany. It hurts a lot.
Special custom tools within weeks 😂 we grind special tools within for our customers within few day or even in hours
Wow, decked to nines bro, real pro. No class.
If they could only ship their tools on time, when promised. Delivery is quite disappointing.