How to properly time and wind your kickstart on assembly!

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  • Опубліковано 1 гру 2024

КОМЕНТАРІ • 122

  • @billnye198
    @billnye198 6 років тому +3

    Thank you so much for making this video.
    Im grafting a '72 twinstar kick shaft into a '86 rebel motor (for a '94 nighthawk frame. Gotta love the universalism of Honda) and never considered checking for the gear to spin freely.
    Turns out the O-ring I had on there wasn't allowing the gear to retract completely!
    But it was checked now, before being put on the bike.
    Simple enough fix now, but would've been a huge pain later on if I hadn't seen this video.

  • @awes545ful
    @awes545ful Рік тому +1

    Been looking for this bit of info all day

  • @thefourwheelerdoctor7808
    @thefourwheelerdoctor7808 7 років тому +7

    Really good tip, Just have to look the videos a couple of times to get the specifics about the assembly. Thanks.

    • @How2Wrench
      @How2Wrench  7 років тому

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    • @coreymayes3814
      @coreymayes3814 4 роки тому

      Hey I

  • @Justin-ml8qc
    @Justin-ml8qc 7 років тому +8

    Wish I would've watched this before I completely re-assembled this damn bike.. thank u

    • @g-wrathk829
      @g-wrathk829 5 років тому +2

      That makes 2 of us! Good thing I have a spare gasket!

    • @Shadowmanners
      @Shadowmanners 4 роки тому

      That's where I'm at. Fml

  • @travismaniagigglebush247
    @travismaniagigglebush247 2 роки тому

    Very very good this is one of the best ...I cant handle half the guys talking to much ....this fella just simply explains it I'd dang near say he's southern 😉

    • @How2Wrench
      @How2Wrench  2 роки тому

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  • @TheCharillz23
    @TheCharillz23 6 років тому +5

    Had a kick starter gear engage on rough landings and sounded like a bearing being spun by an air compressor.. thought i had a total bottom end rebuild coming up

    • @How2Wrench
      @How2Wrench  6 років тому

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  • @CortinasAndClassics
    @CortinasAndClassics 5 років тому +2

    This is useful. I have a 1983 yamaha RS 125 DX.
    The kick start turns the engine over but won't return. I'm thinking the cogs and shaft are not correctly aligned.

    • @Wyatt_BRR
      @Wyatt_BRR 4 роки тому

      Is your Kickstart spring in the correct place

    • @TylerTheBassCreator
      @TylerTheBassCreator 3 роки тому

      Kickstart spring not clocked correct or broken

  • @kevfinn8232
    @kevfinn8232 7 років тому +5

    Thank you for the helpful tip.

    • @How2Wrench
      @How2Wrench  7 років тому

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  • @nathanshaw8162
    @nathanshaw8162 5 років тому +6

    I’m rebuilding a Cr 80, I done all the exact same steps as you guys have done, and although my spring looks okay, as soon as I wind it round into its slot, the spring is trying to pull itself out of place (the hook won’t stay in the hole) and off the end of the mechanism, and also pulling the shaft out of its place.. any ideas as it’s driving me nuts.

    • @How2Wrench
      @How2Wrench  5 років тому

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    • @carterdobson7151
      @carterdobson7151 4 роки тому +2

      I have an ‘85 cr80 and I was replacing my clutch and the kickstart assembly flew out as I assembled it. Not once but twice I had to take it apart to see what was wrong and I still have no idea. Not sure if your year if cr80 is as much of a pain in the ass to take apart as mine because the brake pedal, that little spring attached to it, and all the radiator hoses are in the way. Believe me when I say it’s almost not even worth doing it myself lmao.

  • @kenlow4028
    @kenlow4028 3 роки тому

    Excellent instructor and full theory put into practice top gun

    • @How2Wrench
      @How2Wrench  3 роки тому

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    • @allensandven0
      @allensandven0 2 роки тому

      Magnum opus ( great work)

  • @pj3635
    @pj3635 6 років тому +3

    what would cause the kick drive gear and washer to seize onto the kick start shaft?
    was riding along and it all locked up on me, push down on the kick starter it will turn over, however on the return stroke it would turn the motor back.. stripped it to find a seized kick drive gear on the kick starter shaft.
    what has caused this to happen? just did an oil change with correct trans oil to the correct level too.
    now the shaft, gear and washer are junk.
    I made a track fix by removing the kick start assembly, and only reinstalling the shaft with the seized gear and washers, carried on riding for a bit of fun..

    • @How2Wrench
      @How2Wrench  6 років тому

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    • @pj3635
      @pj3635 6 років тому

      my guess is that the spring has popped out of the housing, and allowed the kick lever to droop down while running, this has probably loaded up the engagement assembly heating the kick drive gear and locking it up on the shaft.. other than that im a bit stumped, as its all in the correct order etc.

    • @pj3635
      @pj3635 6 років тому

      sure have.. I do pretty much all the same things you show in the videos.. plus some extra non "factory tricks"

  • @JrHandy-bf9oi
    @JrHandy-bf9oi Рік тому

    I have been trying to find out how to replace the motor on Jeff's 4 wheeler

    • @How2Wrench
      @How2Wrench  Рік тому

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  • @rosarioroberto5823
    @rosarioroberto5823 4 місяці тому +1

    Brilliant detailed video 🇺🇲🍾🎉🇺🇲
    How much do you charge to install on my 2024 drz400s, thank you so much for assisting me. Keep producing more videos about the drz

    • @How2Wrench
      @How2Wrench  4 місяці тому

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  • @anilkarki8441
    @anilkarki8441 5 років тому +1

    Good job

  • @patriciawren8509
    @patriciawren8509 5 років тому +1

    I have not yet found any answers on a1984 Honda trx 250 four trax replacing kick starter

  • @OldDirtBikes
    @OldDirtBikes 3 роки тому +1

    Think I may have a kick start prob on my Xr650r. Sometimes seems to slip other times locks up on starting stroke of kick start. Maybe the slip is throwing out my kick start timing . Thanks for this vid

    • @dougrobertson2470
      @dougrobertson2470 3 роки тому

      I'm having same problem. No slip just froze or stuck. Did you figure yours out?

    • @OldDirtBikes
      @OldDirtBikes 3 роки тому

      @@dougrobertson2470 I stripped mine down but could not see anything wrong but my kick shaft did seem to go in further on reassemble . No problem since so it’s fixed but not sure how I did it . Check out my vid it may help.

  • @richardstremlow6075
    @richardstremlow6075 4 роки тому +2

    I have a 1992 CR 125. Kick starter dont come back all the way. What do you think is wrong before i take it a part

    • @How2Wrench
      @How2Wrench  4 роки тому

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    • @brattmatt6017
      @brattmatt6017 4 роки тому

      I’m guessing don’t know for sure, but your kickstarter spring is not fully winded so it doesn’t have enough tension to push back the Kickstarter all the way back up

    • @brattmatt6017
      @brattmatt6017 4 роки тому +1

      Or maybe your whole kick starter spring is loose

  • @ronnieleemcdaniel3608
    @ronnieleemcdaniel3608 Рік тому

    I have a trx 250,I ordered a used kick start cause mine is mostly ratchet affect..but when it miss fires when it does kick in some thing inside the engine sounds as if being slung threw the engine and hits hard on inner left crank case like a rod has already broke loose......when it fires up it's smooth no knocking valves tick some..but not on the bottom end whats coming out of it...I was figuring it be the piston arm hitting what is it

  • @joshualawson4440
    @joshualawson4440 5 років тому +1

    The part that has the notch on it what is the name for that? I have a 1984 Honda 200x that I have to kick a million times for it to start and my buddy told me that the “dog” needs to be replace. However the only dog I can find for sale is a hound. Can you help me?

  • @greaselover3248
    @greaselover3248 6 років тому +2

    Like u say if it doesnt spin freely it rattles is that whats happening to my bike?ill go threw gears and something will rattle as i give it more gas. But it has plenty of power and shifts smoothly

    • @dousuke1979
      @dousuke1979 2 роки тому

      same issue i have, did you fix?

  • @1929vicky
    @1929vicky 4 роки тому +1

    Just got a project 2001 rm125 kick start is doing that "ticking" you were talking about when the gear doesnt free spin i disassembled the kick shaft and noticed there was no washer between the case and spring would this cause the gear to not disengage enough to free spin?

    • @How2Wrench
      @How2Wrench  4 роки тому

      Just for clarity, first check the parts fiche for your year, make, and model of vehicle. Never assume the video is the same as yours. After that, always fix what's missing and then if then re-test.
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    • @1929vicky
      @1929vicky 4 роки тому +1

      Hey i appreciate it whoever had it before didnt have it timed right got it in time and not clicking thanks again for the advice and the video

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  • @dominictower
    @dominictower 4 роки тому +2

    can someone help, i just replaced the clutch on my 2002 cr80 and my kick start gear came out. i lined up the dimples but it still wont work.

    • @How2Wrench
      @How2Wrench  4 роки тому

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  • @keirengardner2471
    @keirengardner2471 Рік тому

    Can someone please explain to me the notch on the back I don’t understand how this work so for the mechanism to work does the clutch basket have to be on??

  • @carlovelasco6343
    @carlovelasco6343 2 роки тому

    thanks helps alot

    • @How2Wrench
      @How2Wrench  2 роки тому

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  • @Mr.EeToMyself
    @Mr.EeToMyself 2 роки тому

    Great video. Im having problems with the kicker freezing up. And I hope to identify the issue. Any tips would be appreciated... but I don't think my gear is spinning freely. Anyway. Thanks for the help. Mj

    • @How2Wrench
      @How2Wrench  2 роки тому +1

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  • @ronnieleemcdaniel3608
    @ronnieleemcdaniel3608 Рік тому

    Mine is slipping,and has bad ratchet gear affect when I kick start it....what all I need to fix it

  • @jimhil847
    @jimhil847 2 місяці тому

    Whoever said it's just nuts and bolts gets it 😉👍

    • @How2Wrench
      @How2Wrench  2 місяці тому

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  • @Tex-y7v
    @Tex-y7v 7 місяців тому

    Smart man

    • @How2Wrench
      @How2Wrench  7 місяців тому

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  • @dougrobertson2470
    @dougrobertson2470 3 роки тому

    I have a Kickstart that is frozen I was able to break it loose drove for 10 minutes and then it froze again. What would be the first thing that I should check?

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  • @jamesbrock66
    @jamesbrock66 5 років тому +1

    Hey I'm working on a project and I want to convert a 110cc lifan semi automatic with electric start to a kick start is that possible if so could you guys make a video on that appropriate the time you guys take to share your experience and knowledge

  • @pauld.b7129
    @pauld.b7129 5 років тому +1

    Hey i know this is an old video but maybe you can help me out? I have a Honda xl185 and the kickstart wont kick the motor over. The gear itself looks fine from what i can see. I took the side cover off but didnt learn much. Oil was clean of shavings or brass. Something is locking it up, could it be the kickstart gear or should i look elsewhere? I was hoping for a simple fix!

    • @raccoontower8569
      @raccoontower8569 5 років тому

      Paul Kojack my guess is something will he stuck blocking the motor from actually turning when you kick

    • @raccoontower8569
      @raccoontower8569 5 років тому

      Paul Kojack like a chunk of metal caught in between the gears

    • @pauld.b7129
      @pauld.b7129 5 років тому

      @@raccoontower8569 something is definatley blocking it. Its my roomates bike. It almost seems like a cam timing issue, i can rotate the motor almost 360 degrees but it will not turn all the way over even with the spark plug out. The internals all look shiny and new still though.Couldn't see anything stuck in the gears and the oil and filter were clean as normal so hard to imagine a chunk of metal in the gears. Im wondering if its either the kickstart gear itself (she said the kickstart was having trouble recoiling back to the top before it locked up completley) or maybe a valve issue? Looks like ill have to dig more into it, but thanks for the input! ill keep an eye out.

  • @Blakelikesfood
    @Blakelikesfood 4 роки тому +1

    When you undo the spring will the entire assembly pull out?

    • @How2Wrench
      @How2Wrench  4 роки тому

      That surely is a question for Shane. We try to respond to these questions but with 700 videos on here its hard to keep up with the demand of over 400 requests a week for “a quick answer” it's just become hard to manage in a timely manner.
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  • @ArmyK5Guy
    @ArmyK5Guy 5 років тому +2

    What bike is this for ?

  • @Matthew-ib2kz
    @Matthew-ib2kz 3 роки тому

    So if my kick starter is locked do I need a new kick start gear or is my whole motor locked up

    • @How2Wrench
      @How2Wrench  3 роки тому

      Let me try and see I can catch Shane to answer quick. His internet is limited right now until the weekend. Shane is in Africa training students this summer. We are just the social media team. He plans on answering channel MEMBER questions each Sunday!
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  • @D_MAGG
    @D_MAGG 4 роки тому

    My kick start shaft wobbles and doesn’t stay seated fully. Which causes it to grind against the inside of the side case. Need some help

    • @How2Wrench
      @How2Wrench  4 роки тому

      That would be a great question to call in with on the live Q&A this Sunday! We sure love you taking the time to comment. Are you coming to the next live session?
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  • @marcusbevz6500
    @marcusbevz6500 7 років тому +2

    Assambled my engine,kicked it over a dozen times, then it the kickstart got stuck, never knew kickstarts had timing marks, will be checking that

    • @marcusbevz6500
      @marcusbevz6500 7 років тому +1

      Doubt it's a seized engine, how's it supposed to seize if it never even started

    • @dougrobertson2470
      @dougrobertson2470 3 роки тому

      Having same problem now. Did you ever get yours figured out?

  • @patrickryan4436
    @patrickryan4436 2 роки тому

    Is that a transmission case for a 2005 yz250f or a different model? I am working with the same kickstart and I'm trying to match the transmission case to get an idea of the what the seating for the the kickstarter looks like

    • @How2Wrench
      @How2Wrench  2 роки тому

      Let me try and see I can catch Shane to answer quick. He is currently at an extended stay in Japan training students this winter. We are just the social media team.
      Due to his limited bandwidth on time and demand for help, we had to choose to forward any requests from members first and it is only $1.99 a month to join. All member tech questions like this get directly forwarded to him every day! Be mindful and honest that this is for "quick questions" that would serve you answers that can clearly be addressed. If it's a diagnosis need you'll need to use the one-on-one service.
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  • @lukewazup
    @lukewazup 4 роки тому

    Working on a yz250 and the torsion spring keeps coming out of its hole in the case I bought a new spring and I’ve tried using the kick starter without the case being put together and the spring is still coming out the hole I’m not sure if it’s bc the case isn’t on or not but it did the same thing before I replaced it and the case was on

    • @How2Wrench
      @How2Wrench  4 роки тому

      Yo! Want us to drop our wrenches and help you? We love helping subscribers…even on old videos! Help us grow friend! Here’s how:
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    • @lukewazup
      @lukewazup 4 роки тому

      Shane Conley got it all figured out now thanks for the reply tho 👍🏼

    • @How2Wrench
      @How2Wrench  4 роки тому

      @@lukewazup Cool...can you still sub please?

  • @redneck24-65
    @redneck24-65 Рік тому

    Mine does not have markings, what do I do? It’s a 2004 ktm125sx

    • @How2Wrench
      @How2Wrench  Рік тому

      We are just the social media team. You can catch Shane daily as a channel member or supporter. He is the only person in the shop and training center so you can imagine how busy it is.
      Note to other community subs, can anyone please help Rednck24-6?
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  • @jsimm4587
    @jsimm4587 2 роки тому

    Can you get that gear off without pulling the clutch out ?

    • @How2Wrench
      @How2Wrench  2 роки тому +1

      That’s a great question for Shane directly! We are just the social media team. He is overseas training techs until the 30th but is trying to schedule time each day to answer techline orders still.
      Shane has a solution for you. As far as the question, Shane does answer questions when he get's back around to non members eventually so hang tight, FYI >>>> he does member ones daily!
      He is just returning from an extended stay in Japan training students this winter. You can imagine how full his inbox is. We put orders are to the front of the line.
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  • @starcastleLomitas
    @starcastleLomitas 3 роки тому

    Hi Shane, I have a '85 ATC 200x how much of the engine do I need to dissemble to get to the kick starter shaft?

    • @atcadam
      @atcadam 3 роки тому

      you have to split the whole case

  • @Fixin2Ride-Official-
    @Fixin2Ride-Official- 4 роки тому

    What would cause a kick starter to get stuck in the third rotation?

    • @dougrobertson2470
      @dougrobertson2470 3 роки тому

      I have same problem. Did you ever figure yours out?

  • @toppersmj009
    @toppersmj009 3 роки тому

    Hi, I have a Suzuki Rm 125 from 2000. If its running I’m having that ratching effect and the Kickstarter doesn’t stay in place and when i turn it off it bounces back against my exhaust. Do you think it’s the same situation you explaint with the Kickstarter sprocket not being able to move freely while its running? Kind regards.

    • @How2Wrench
      @How2Wrench  3 роки тому

      Hi friend. I’m the Social Media Manager here. That’s a good question for Shane. He gets hundreds of requests a day and starts each day answering MEMBER or donation support questions first and then if there is time he will try to circle back before heading to the shop for customer work.
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    • @wesleysharpston4906
      @wesleysharpston4906 5 місяців тому

      Did you ever figure this issue out? mine is doing the exact same thing

  • @jethrokeys1438
    @jethrokeys1438 3 роки тому

    My pw80 kick start doesn't work. I bought it from a friend and he said that he has never seen the bike start with the kick starter in the two years that he owned the bike, he always only push started the bike. I've been trying to start the bike with the kick starter for a while now. The bike really wants to start but it just won't start with the kick start. I can push start the bike, the bike does work but there's something wrong with the kick starter. Does anybody know what I should do?

    • @How2Wrench
      @How2Wrench  3 роки тому

      Hey there…Social Media Team here…Let me try and see I can catch Shane to answer quick. His internet is limited right now until the weekend. Shane is in Africa training students this summer. We are just the social media team. He plans on answering channel MEMBER questions each Sunday!
      Not a member yet? Here are the details!
      Want him to drop his wrenches and help you? He loves helping members and it is only $1.99 a month to join (more options if you really want to say thank you too) All member tech questions like this get directly forwarded to him every day! Here is how to get in!
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      Note: If you are a new channel member please reply back and we will see your UA-cam Member handle in your name. We will have a private member-only FB and web page coming he can directly do Q/A there! Thank you for being patient as our growth has blown up!

  • @allensandven0
    @allensandven0 2 роки тому

    What causes the dreaded big bore kick back?

    • @How2Wrench
      @How2Wrench  2 роки тому

      Hey there Allen. If I recall Shane has a video on that on the member channel. Join and you will have access or I've get you a one on one to explain it. Links below and thank you in advance...best $1.99 you'll spend!
      Quick answers are answered daily as a channel member: Join this channel to get access to perks:
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      That’s a great question for Shane directly! We are just the social media team. He is overseas training techs until the 19th but is trying to schedule time each day to answer techline orders still.
      Shane has a solution for you. As far as the question, Shane does answer questions when he get's back around to non members eventually so hang tight, FYI >>>> he does member ones daily!
      He is just returning from an extended stay in Japan training students this winter. You can imagine how full his inbox is. We put orders are to the front of the line.
      The one-on-one service. Get Shane’s cell here: how2wrench.com/ols/products/techline-one-on-one
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    • @allensandven0
      @allensandven0 2 роки тому

      I’ll take you up on that I’m just retired and with grandkids seem like I have a never ending repair bills it’s about time to teach them how to fix their own toys now anyway
      I like your how 2 clips and those that pay attention will have a leg up on their competition under your stewardship. Your skill & patients is a much needed and well respected todays world of plenty , there will be a time when they will have no choice but to fix what they have with only what they have on hand .
      Good luck
      And tell ‘em keep up the moral or the flogging will continue !

    • @How2Wrench
      @How2Wrench  2 роки тому

      @@allensandven0 Thank you Allen. Shane will love hearing that!

  • @bandman_lj
    @bandman_lj 3 роки тому

    I cant find my washer as im putting it back together

    • @How2Wrench
      @How2Wrench  3 роки тому

      OPPPPPPPSSSS.....Thank you for commenting. Could you spare $2 and support us with even more benefits? Would you consider helping support our work here and help keep us going? We can’t thank you enough for helping us keep making technician training impacting schools all over the world. Smash the subscribe button and bell! Join this channel to get access to perks:
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  • @GerardoGarcia-hg3lj
    @GerardoGarcia-hg3lj 3 роки тому

    Thnks

    • @How2Wrench
      @How2Wrench  3 роки тому

      Support links and gear below! Awesome and thanks for commenting! Smash the subscribe button (thank if already a sub!)
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  • @tazdevil5032
    @tazdevil5032 5 років тому +1

    Ok great, but that is not a YZ 125. how about a vid for the Yamaha bikes

  • @ugurkorkmaz5464
    @ugurkorkmaz5464 9 місяців тому

  • @jeffgood6441
    @jeffgood6441 5 років тому

    Is this motor a 1998 rm 250

  • @mxfam6700
    @mxfam6700 2 роки тому

    Not do this properly ,would that cause the kickstart lever to try an rotate when I roll the bike in gear?

    • @How2Wrench
      @How2Wrench  2 роки тому

      That’s a great question for Shane directly! We are just the social media team. Shane has a solution for you. As far as the question, Shane does answer questions when he get's back around to non members eventually so hang tight, FYI >>>> he does member ones daily!
      He is just returning from an extended stay in Japan training students this winter. You can imagine how full his inbox is. We put orders are to the front of the line.
      The one-on-one service. Get Shane’s cell here: how2wrench.com/ols/products/techline-one-on-one
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    • @mxfam6700
      @mxfam6700 2 роки тому

      I figured it out I didn't have it timed correctly thanks anyway!!

    • @How2Wrench
      @How2Wrench  2 роки тому +1

      @@mxfam6700 Great. Glad to hear the video did the trick. Give Shane a high-five here:
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  • @greaselover3248
    @greaselover3248 6 років тому +4

    My kickshaft keeps breakin and my brother has to keep welding it😂

    • @nonya8694
      @nonya8694 4 роки тому

      It must not be freewheeling I think or your cams need adjusting

    • @mrt5461
      @mrt5461 4 роки тому

      How did u fix the problem?

  • @jronald262
    @jronald262 Рік тому

    Good info. A little hard to see what your doing.

    • @How2Wrench
      @How2Wrench  Рік тому

      We come a long way since...this video is 7 years old friend...
      Glad it helped! Throw Shane a high five donation, channel membership or merch for saving you $$$$$$$ Links below to support more for this work! 🙏
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  • @Badb0y999
    @Badb0y999 2 роки тому +2

    one thing about these to do videos, when im watching IDGAF what it does i just wanna see the item installed and the details about its orientation cut all the BS out dude.

    • @How2Wrench
      @How2Wrench  2 роки тому +1

      Shoot we only forward member questions to Shane. We are just the social media team and try to answer the best we can…so here goes…First off…here is the score your comment gets. ua-cam.com/video/5hfYJsQAhl0/v-deo.html
      You could also benefit from this too: amzn.to/3M5csLy 😆🤣

    • @2strokelover93
      @2strokelover93 Рік тому

      Bro you must walk before you run. Go find another channel your fooling yourself this gentleman is magic. He gives sp many useful tips. How about you cut the BS OUT HOME BOY?

  • @Rch5.0
    @Rch5.0 Місяць тому

    Wow i wish i watched this video before i put this mx360 together for the 2nd time and now after watching i probably need to take tit apart again it making the ratcheting noise and i could not figure out why thank you

    • @How2Wrench
      @How2Wrench  Місяць тому

      We love sharing comments like this with Shane.
      Thanks for sharing and the added value to our wrenching community. Keep them coming.
      You rock for commenting! We will let Shane know!
      Jenny
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