What is a Production Control Plan?

Florian describes the basic idea of a production control plan and how to apply it on a simple example, in this case LEGO stones production.
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[@querrythis]

Always a good idea to show the principles. Good job.

[@JuanCarlosSolano-l4v]

Thanks!!

[@michaelliu6323]

Thanks for this great video!
This video also brings some viewpoints for discussion: From the practical perspective, the most challenging part is the "reaction plan". who is responsible to stop the production? who is responsible to adjust the process? who is responsible to contain? In reality, can an operator do these things? ... Meanwhile, if the product spec is used to control the "product characters", then is it better to intervene in the process by studying the process variabilities and using a control chart instead? In manufacturing plants, contain activities are ALWAYS complex because it's hard to know the impact scope, and the production resources and work orders are tight. A general statement of containing material leave too much space for execution which usually leads to insufficient containment actions.
I fully agree with your frame, just adding some complementary views based on my decades of manufacturing quality experience.

[@qualityguru9047]

Hello Michael, thank your for your detailed and thoughtful addition👍

[@Anonymous-ip4qx]

Thank you for all your great videos Florian.

[@qualityguru9047]

thank you!

[@vinothkumarjaganathan4334]

Thanks for explaining clearly

[@qualityguru9047]

Hello Vinothkumar, thank you for your feedback, great if it helps you 🙏

[@Pawel_Szczudlo]

Good material.
Question:
1/ For each measurement do you need to have overall instruction of how to measure? For example - with caliper 0-150 mm. And files showing proving that training was done by workers ?

[@vasilykotikov6916]

Thank you for sharing!

[@california3716]

Excellent teaching Ausgezeichnetes Training herzlichsten Dank 🤩

[@qualityguru9047]

danke! 😀

[@morgana1135]

Thanks

[@xuannhu2927]

Thanks for your videos.

[@user-rz3hv3pm7q]

Nice Video

[@esanmansiz85]

thanks for your sharing. what is the correct guideline to define the special characteristic and its product/process related. if CTQ not define in drawing, is it possible to add on in control plan?. TQ

[@qualityguru9047]

Hello @Esanmansiz, maybe this video can help you? ua-cam.com/video/jBigIQi1gXQ/v-deo.html

[@user-vi3pr3rm5e]

Thank you! very clear

[@user-io4os2gv8l]

Nice explanation

[@qualityguru9047]

Thanks and welcome

[@blueberry11051]

Thank you for this video. Which department is responsible to prepare the Control Plan?

[@qualityguru9047]

Hello @blueberry11051, there is no definite answer as for who has to fill out the document, it depends how it is organized in your company and if it is not clearly defined maybe you could create a RASI matrix to define all related tasks.
In general, it is important to review it in a multi-disciplinary team and consider the FMEA. (Not one person alone can know all the possible failure modes and risks related to a process or product)
For an in-house production the lead could be with a quality planner (those who bring the new projects) and be reviewed by the user (those who receive the project). In an SQE supplier relationship, here the supplier creates the CP and the SQE reviews it and gives input.
Please let me know if this is helpful!

[@blueberry11051]

@@qualityguru9047 Thank you so much for your kind help. I will consider this approach and give a short feedback. Wish you a great weekend.

[@unboxingbydexter8242]

Well done! :)

[@qualityguru9047]

multumesc prietene😀

[@nithinvincent6840]

👍

[@hugdelphi]

Super !!!!!

[@vahidavdic7394]

You skipped the column "Special / key char. Class" ... could you additionaly explain it ?

[@qualityguru9047]

Hello Vahid, there are 2 videos about SC & CC specifically, you could start checking this video ua-cam.com/video/APBk3uXGoMA/v-deo.html, hope it is helpful for you!

[@vahidavdic7394]

Danke dir Florian. Hab mir das video aus nem zug reingezogen. Glaube es (SS und CS) besser verstehen zu können. Danke nochmals👌

[@qualityguru9047]

@@vahidavdic7394 😎 super