I have documented my progress in reverse engineering the RS41 in GitHub. UA-cam is a bit picky in me posting links here, but searching GitHub for RS41 will bring you there. RS41_Hardware - hardware reverse engineering with mostly complete theory of operation RS41_Decoding - radio transmission format reversing with mostly complete description of the transmission protocol
The water packs might just be to keep the batteries above 0°C. They can't get below that without freezing the water entirely first, which takes a huge amount of energy (*to be conducted out)
@@therealjammit It's probably water. But to make it last longer the PCM like Salt hydrates (MnH2O), or even table salt would fit in the same bottle, maybe with a little water for better heat transfer and some heat sink grease between the bottle and batteries. That would still be non-toxic. But worse is the probably tin/lead or less toxic alloy for solder, battery chemicals, maybe tantalum or cadmium in the parts and batteries. Myself I would use more foam so it would float, maybe seal it with candle wax and come with prepaid return postage so when found have the outside have printed on it "return to postal dept" and used again for cost and polluting. These things I'm guessing are at least $50 - 100 each especially since they have a monopoly. But if you know the actual price let me know. Just the part have to be close to that I would think.
Beautiful video. Some remarks on the old RS92. Labelling: "D"=AA Batteries, "A"=AA Batteries, suitable for automatic launchers; "L"=Lithium battery pack; "W"=Water batteries. The A model has an on-off switch that would be punched in by the launch robotor. The RS92 did not process GPS coordinates onboard; this was down by a computer at the ground station. The realistic operating time with the RS41 and for the RS92 A and D models are about 10 hours.
Interesting. Were these codings on all the sondes? Across the ditch here in NZ ours weren't GPS ones and I don't remember the W being anywhere on them (we had batteries that soaked in water - they generated heat and therefore didn't need much in the way of thermal insulation).
Dave the 2 humidity sensors allows for 1 sensor to be heated and remove moisture while the other sensor is in use. they are switched back and forth. D= alkaline dry-cell battery L= lithium battery A= dry-cell for autosonde all 3 radiosondes measure pressure. temperature. and humidity .
60mW may not sound like a lot, but with unobstructed line-of-sight, it can go a long ways (these often reach over 100,000 feet altitude). I've been able to receive and decode the signal from these at distances in excess of 300km!
went on a RS41 hunt recently. first two, someone else was faster. third one.. on a rooftop, fourth one fell into a river. fifth lost in the woods, sixth one i finally retrieved. it had a expansion port with a weird module fitted i couldnt informations about, looked like a barometric pressure sensor (1cm diameter metal can on ceramic substrate, hole in the bottom, qr code ontop).
For a radiosonde, they don't need to fully process the GPS data into a position as the sonde doesn't need to know where it is - they can send raw or intermediate data to be processed at the receiving end, saving on battery power and cost.
This was how the RS92 worked, but it was definitely a product of its time - I suspect when the RS92 was designed fully contained GPS modules were prohibitively expensive for something as mass-produced as the RS92 was. The newer RS41 shows the modernisation of the idea, using the uBlox GPS chipset. Realistically i doubt there would be any significant saving (cost or battery power) nowdays doing the 'half-a-GPS-receiver' approach. GPS chipsets are so cheap and so low power... (Though I should note that uBlox have made significant advancements on power consumption since the uBlox 6-series chip used on the RS41)
Hi, according to what I have read, these batteries (AA size)are not the "right" batteries used in a sonde so the organization must insert that sort of ballast (water containers) because the sonde must have the same weight compared to the others. The "right" batteries are ... water batteries: I mean they are activated by adding water a little before the launch (probably they are a sort of lead-acid batteries and this hypothesis justifies the considerable weight). A battery of that type can be stored (dry) even for years without problems. They use standard alcaline batteries pack in case the operator... "forgets" to prepare it or if for different reasons they have not the "right" batteries
I think the water packs are thermal mass to keep the batteries warm for the relatively short amount of time they're at altitude. There would be no reason to add weight, that would just mean extra gas required for lift. A lot of these would also be launched from a automatic rotary launcher which is loaded in advance.
Max Mustermann in Europe recently we have 8 hours from the ballon explosion to recover the radiosonde. The comunity of radiosonde hunters asked vaisalia to modified the default timer from zero to 8 hours and they gently modified the new Radiosonde production stock
I have documented my progress in reverse engineering the rs41 on github: hardware - github.com/bazjo/RS41_Hardware radio protocol - github.com/bazjo/RS41_Decoding
@@johnfrancisdoe1563 Just shows how much the sensitivity/noise of GPS receivers has improved that the helical antenna can be replaced by a tiny chip antenna.
I worked for u-Nav! I was an applications engineer, and I designed most of the eval and demo boards. Good times. u-Nav was bought by Atheros, then they were bought by Qualcomm. Three employers, same desk. I wasn't aware that anybody was using our front end without its matching baseband processor. But it makes sense that Vaisala would have used them without me ever hearing about it here in the USA, since they naturally would have interacted with our Finland office, where most of our software development was done.
It’s funny to see the same topology “chip” antennas for GPS and WiFi. They are nothing but a capacitive divider to resonate the inductive notch in the PCB. They will sell you one for several $ when it’s equivalent to two SMT capacitors.
Made to be disposable, their probably not concerned for anyone reverse engineering these especially with packaging that's not designed to protect the insides, just keep it functioning in the extreme cold. Those packs are definitely for warming, the upper atmosphere can get so cold it will not only freeze batteries but it can freeze i/c's too. Looks to do the basic function of collecting data and sending it out and that's about it.
11:20 I believe the idea with the duplicate humidity sensors is that one is measuring while the other is heating (or cooling down to ambient afterwards), and so they can alternate.
At 16:45 you mention the totem pole... I can't be sure, but maybe this is a receiver circuit. The sondes power themselves up when they are sat on their ground check devices. At a guess this is a coil that receives the initial initialization and processing signals before the transmitter is bought online later in the ground check sequence.
A bit of a "heads-up" Dave. Although the antenna has helical parts it isn't a helical antenna. It's what is know as a "turnstile". A true helical antenna is quite directive. A turnstile is designed to be quite onmi-directional.
Most important Dave Vocabulary: 1) "Here you go" = "Bob's your uncle" 2) "Freehanging" = "Flapping around in the breeze" 3) "Fan" = "Aficionado" 4) "Let's take a look" = "Let's have a squiz" 5) "Look what we have here" = "look at these bobby dazzlers" 6) "That's pretty cool" = "That's sex on a stick right there!" 7) "This is way better than that" = This is non of that rubbish" 8) "We have opened the device" = "We're in like flyn"
I wonder if they are doing there own GPS processing on chip because any off-the-shelf GPS modules shut down if you get above X height or over X speed due to USA restrictions to prevent GPS being used to guide missiles.
@@bazjo Also, ublox isn't in the US and they can sell you completely unrestricted receivers as they wish. Those restrictions on consumer GPS receivers are silly anyways, do they really think that there are no skilled engineers in China or North Korea that could implement one on their own using the RF frontend and an FPGA?
It's not a data out connector but it's the programming connector also used for calibration. Please do not create interference turning on Radiosondes near launch site.
Giuseppe Maggio The RS41 is only calibrated in the factory and not on-site with the exception of the barometric pressure sensor in SGP models. Indeed it is a data out, it just is not taking very much
@LabCat you are right, but better safe that sorry! I live near a launch site (8 km), if I turn on a radisonde in the second floor of my house, I'm pretty sure that I can create interference. Whit a poor antenna it's possible to receive a Radiosonde on the ground from about 1km far away ( experience hunting Radiosonde). We ( Radiosonde hunter) waited a long time to have the possibility to recover Radiosonde, asking vaisalia to modify the default shut down time
Your teeny tiny inductance to ground is part of the RF output filter (band-pass?). May be more than 60mW output as there is a 4 legged transistor (or MMIC amplifier?) feeding into the filter.
Finally I can go to my grave knowing what this module is I picked up at the local flea market, I recognized the RF components of the module, that's the reason I purchased it for a few penny's, but I could not find any information on it's function until this video.
DAVE Dave Dave, "Dave's not here man!" HEHEHE got your attention? Here is an update for you regarding my experience with Varta NMiH 15 minute rechargeable AA cells and Eneloop charged on the Varta charger. I have used 1 set of 1600 mAh Varta 15min (4 ea), and one set of Eneloop 2000mAh in White, recharging as necessary in the 15 minute charger since 2005. This model www.master-instruments.com.au/products/57780/57253%20201%20421.html (Varta 15 minute charge and go I-C3 type 57253 output 1.6 V DC 15 Amp) I also use an Energiser rechargable compact charger model CHM4AA, a 15 hour charger for two sets of Panasonic 2000 mAh and 1 set of Energizer 2300 mAh They were all used originally in a series of Digital still cameras like the Fujifilm AV215 and its predecessors, now they are used for clocks and PC mice, keyboards etc. There were times I needed quick charging of the Panasonic and Energizer, but one Panasonic failed after around 600 charges, and was discarded, it was replaced with another two Panasonic's. The Sony Eneloop's have been the most resilient as far as holding charge over long shelf times, and charge in 15 minutes the Varta set are still charging in 15 minutes and have over 1200 charge cycles. The Energizers had more power initially but after 14 years they are now down around 1500 mAh. The 15 minute charger seems to know which type of cell has been placed in it, and only charges the Varta and Eneloop at 15 minutes now, when the Panasonic's were new they also charged at 15 minutes but like I hinted at only for 600 cycles then the charger treated them like regular cells and does 15 hour charges on them now. As Panasonic has purchased Sony's battery division, Eneloops are now black and marked Panasonic. I do not have any of those. The above relates to AA cells. I have six sets of AAA cells two each of Panasonic and two of unbranded white sets from various test equipment, and one set of 'Solar' brand from solar lamps my neighbor discarded. All sets of four cells. I charge the Panasonic's in the 15 minute charger, and the rest in the Energizer. No failures at all after 10 years, I use them in remote controls, computer keyboards, and test equipment. I hope this is of some use to you Dave. Regards Andrew.
I bet the slot around the temperature sensor also provides thermal separation from the rest of the PCB. That's actually a really good idea; I built a thermostat with an onboard thermal sensor - and think I'll add some similar sort of thermal gap for the next rev!
Surprised at the high energy consumption. Emptying two primary AA lithium batteries in one flight seems a lot. I would have hoped an efficient design could have used less with a more energy hungry base station. For example a motorized directional tracking antenna to maximize SNR, gold code modulation (like in GPS L1 signals, these can be demodulated at extreme low signal levels), strong ECC to overcome noise (ECC decoding is the energy intense part, but again base station).
The batteries last a lot longer than vaisala claims. The standard maximum runtime configurable in ground check is 8h30min after ballon burst. After that, the batteries are mostly flat but still run ages in remote controls with the advantage they will never leak. Choosing Lithium has more to do with thermal properties than energy density
What's the benefit of making your own custom ASIC for such a job? I'm trying to find the cost benefit but how many millions of these would you have to sell to cover the R&D & manufacturing cost for the asic? Surely there can't be any technology advantage in that asic, something that an stm32 can't do.
Based on many comments here, it looks like the custom chip (RJ92) is a 15+ year old design and is still in use. Perhaps the costs added up differently at the time....but I'm doing some basic math... If the design lasted 15 years and only 1000 were launched every day for those 15 years that is a total of just under 5.5 million units. The actual number is probably much higher. An article I came across from 2015 says: "According to the Airports Council International (ACI) World Airport Traffic Report, there are currently 17,678 commercial airports in the world, in other words those which receive airliners, cargo and business aircraft. If we count all airports, aerodromes and airfields, both civilian and military throughout the world, the figure rises to 41,788" If only half of the 41,788 airports listed launched one of these a day for 15 years that comes out to 114,394,650! The actual number is probably somewhere in between, but is certainly in the many millions range :-)
Yeah I forgot to consider the fact that this design is maybe two decades old so at that time it may have been better equipped than an off the shelve mcu.
Membrane556 of course. Transmitter works well in the 433MHz ISM Band if you follow the local restrictions, or in the 70 cm HAM Band if you are allowed to use it
It fun to see it stated that they are harmless. Of course they are the you kids say, well that was not the case several years back. Then they used an custom made very simple acid.lead battery like in a car and that contained sulfuric acid that is of course not good to get on you. Now they just use ordinary batteries, I don't know why that wasn't the case before.
MFeinstein The sole purpose of this thing is to expose those sensors to the weather at each altitude from ground to airline height, and get the results. Everything else is unwanted overhead.
@@Mythricia1988 as far as I can see the de sensors are small dots in a flexible PCB. I am saying to place the flexible PCB inside a rigid plastic and make vent holes so the temperature and humidity sensors are exposed to air.
(@13:55) - WTF?!? Okay, they spring for gold-plated contacts one one side and not the other?? Weird cost-saving measure? Blunder? Battery-holder manufacturer ran out of gold-plated contacts and had to substitute chrome-plated ones? 🤔
Gold plating on the automatic placed parts helps with the reflow soldering as the contacts are quite huge. The connector on the other side does not need this treatment
Azy GPS Data can be read out, you can even reconfigure the chip with the original ublox software. Just cut the traces between GPS and MCU and connect a UART/USB adapter
It pumps out RF as soon as you power it on, however, it only gives a short serial readout on power up and has no active rx as long as you are not connecting external sensors
@EEvblog Dave I thought you said the RS41-SG ran with 2 AA lithium cells yet you are powering it from 1.5v cells ? Maybe it needs the higher voltage to operate correctly.
the RS41 uses a boost converter to 3.8V and then another LDO to 3V for the components. Not very effective but that way you can throw any kind of batteries at it and it works. Just put up a reprogrammed RS41 as cw beacon in the european 433mhz ism band. 50Ah of 18650 li-ion batterys should give me a run time of about 70 days. lets see how that works out..
When I first saw it I thought that thermometer was a hot wire anemometer. Then again there's not really much point to one of those as any wind would just blow the whole device around.
Water has very high specific heat so whatever heat is in them will last a while AND it will take a while to cool them off -- a good thermal battery of sorts. The specific heat of water is more than 10X that of copper.
Going from 0°C water to 0°C ice is about the same amount of energy as going from 80°C water to 0°C water. So that freezing part is much more important in this case (unless they start with heated water packs, which I doubt)
@@superdau -- The batteries were not going to get down to 0C -- the unit was only going to operate for four hours and would exhaust 6-AA batteries in that time so the heat produced would have been about just under one watt. With the level of insulation and the amount of heat produced as well as the thermal battery in the two water packs I doubt the batteries ever dropped below 20C. The useful capacity of alkaline batteries has a significant knee at 20C and as the temp drops below 20C the useful capacity drops significantly. I can just about guarantee that the pack was designed to never drop below 20C.
How much do these things cost ? How much would it cost if someone were to make a replica of these, the parts value ? Possibly PCM, phase change material instead of water ? If it were me I'd heat up the water/PCM and the batteries.
Those things most likely cost around 100 - 200 € with a parts value of not more than 30 €. Each sonde is individually calibrated, thats whats making them so expensive. Thermal ballast is mostly a thing of the past, the rs41 is using a resistive heater to keep it warm.
@@bazjo That's a lot of money for thousands of them a day ! If just 1,000 a day is 365,000 EU a year ! Or even 7,000 a week, more than enough to pay somebody 500 a week to find them. And I'd at least seal them with wax and thicker foam and put a "return postage guaranteed, drop in any postal box" message on them and reuse them. And since they broadcast their GPS numbers it would probably be cheaper to have a few people collect them every few days since they would know where they went. That's gov't programs for you waste money like it grew on trees. ! Or maybe pay 10 - 20 EU to whoever returns them for each unit.
@@phoenixsmith4001 Look at their path in the tracking website, you would probably use more than 500 a week just in fuel, I would not be surprised if recovering them was more polluting than letting them go.
@LabCat No, you wouldn't look for just 1, and you already have the GPS of their location and you would plan your trip like UPS does before you ever leave, maybe just 1 or 2 days a week with there are more over a given area would be better. Maybe. But I still like the idea of having a $10 or $20 return coupon to drop in the mail. That would definitely save money. Like you said maybe or maybe not with driving. Maybe 2 or 3 days a month if there are thousands released every day they must be all over the place ! Or we could change the design a litle and let them steer their own flight like a powered blimp. Maybe add a solar panel for extra power and let them group themselves. I say a field close to a local post office. And you wouldn't have to steer the whole trip, when they get over the area needed have a release solenoid either release of helium to say 1/2 or 1/3rd so they don't land too hard. And add some bubble wrap just in case. If we can send a robot to Mars to drive around surely we can have a radiosonde return itself !
What you’re paying for is not the hardware, but the calibration and traceablity. A chunk of the world weather prediction depends on those things... Also, Helium and Ballon add another 100 - 200 € in sounding cost
5 років тому
very interesting... I might start going deeper into this, perhaps building a few receivers and go fox hunting like in the old days!
lol, i though the title was just clickbait, but i thought...'im ahhh clickin' it just cause its that crazy aussie guy. plus i like to see dave constantly balls it up with those envelope packages and get crap everywhere lol
Does anyone remember the meteorological sonds that had a couple of subminiture tubes? They had a plate battery that was soaked in water just before takeoff for activation.
LutzSchafer the RS92 also used a water activated battery at first, the alkaline pack was used by automated stations. The tube equipped sondes I own use two dry stack batteries with a ridiculous voltage like 40V in series...
Cool device but why not re use them.... I know they are cheap but you could have a system where you take it to a postal service and it’s returned.. also I take it the information it records is transmitted directly for the entire life of the batteries a few hours. So when Dave took that outside and powered it on it would automatically start transmitting again with the GPS location etc and could also interfere with any other unit in use... or am I mistaken?
You can reprogramm it on other freqency for Amateur Radio. Thats no Problem as a licensed Radio Amateur and you can see the Position in Aprs.fi. You should NOT use the Weather forecast or Military frequency band. Depending on the country, this can have legal consequences. www.ok2kkw.com/iaru/c5+papers+v2/vie16_c5_41_1.pdf Her some informations about that.
@@simontay4851 I held on to it for a while. It was like the more complex one. I think I threw it out when I moved last year though. I should check my parts box.
Alan Smith You can set a timer for turn off while groundcheck. Often only the data from ascent is used, and when a sounding fails, you need to have an additional frequency for another launch attempt
The chance is very low, but you could already see that here in Europe thanks to Aprs transmission and many tracking stations. You have to know that these devices do not stay long in the flight corridor. They rise very fast beyond that and fall down even faster. You can observe this yourself on APRS.fi in Europe.
I have documented my progress in reverse engineering the RS41 in GitHub. UA-cam is a bit picky in me posting links here, but searching GitHub for RS41 will bring you there.
RS41_Hardware - hardware reverse engineering with mostly complete theory of operation
RS41_Decoding - radio transmission format reversing with mostly complete description of the transmission protocol
Dedication. Respect!
Awesome work!
Nice job!
Hy Bazjo xD here is the "Admin" xD
@@radiosonde.online8164 ?
The water packs might just be to keep the batteries above 0°C. They can't get below that without freezing the water entirely first, which takes a huge amount of energy (*to be conducted out)
I take it you mean the removal of a huge amount of energy? ;-)
@@cambridgemart2075 I knew someone would bring that up ;)
What about phase change material, isn't that a possibility too ?
@@phoenixsmith4001 Water is cheap, plus when it's thrown in the garbage and starts to leak it won't poison the environment.
@@therealjammit It's probably water. But to make it last longer the PCM like Salt hydrates (MnH2O), or even table salt would fit in the same bottle, maybe with a little water for better heat transfer and some heat sink grease between the bottle and batteries. That would still be non-toxic. But worse is the probably tin/lead or less toxic alloy for solder, battery chemicals, maybe tantalum or cadmium in the parts and batteries. Myself I would use more foam so it would float, maybe seal it with candle wax and come with prepaid return postage so when found have the outside have printed on it "return to postal dept" and used again for cost and polluting. These things I'm guessing are at least $50 - 100 each especially since they have a monopoly. But if you know the actual price let me know. Just the part have to be close to that I would think.
Sadly disposable, the ones from the Michigan (usa) fall from the sky with postage and an envelop to send back to the weather station for reuse.
Beautiful video. Some remarks on the old RS92. Labelling: "D"=AA Batteries, "A"=AA Batteries, suitable for automatic launchers; "L"=Lithium battery pack; "W"=Water batteries. The A model has an on-off switch that would be punched in by the launch robotor.
The RS92 did not process GPS coordinates onboard; this was down by a computer at the ground station.
The realistic operating time with the RS41 and for the RS92 A and D models are about 10 hours.
Weiter unten hatte jemand die D als wasser batterie bezeichnet allerdings ist das auch meine erfahrung mit den nummer oben wie du das hast.
Interesting. Were these codings on all the sondes? Across the ditch here in NZ ours weren't GPS ones and I don't remember the W being anywhere on them (we had batteries that soaked in water - they generated heat and therefore didn't need much in the way of thermal insulation).
I choose to believe the liquid is vodka, and it's for whomever finds the sonde :)
Should be!
Why not!
Dave, the RS41 sends full 10 hours. The 240 minutes are a very cautious statement in the data sheet.
i wish where i live it would ARM Dev Boards Falling From The Sky!
Yeah, it rains cats and dogs here. That's why I've adopted a house full of puppies.
Check Radiosondy.info
there is the trade off, everything in aus wants to kill us so if its not trying to rip your legs off or bite your face it hits you in the head -.-
Dave
the 2 humidity sensors allows for 1 sensor to be heated and remove moisture while the other sensor is in use. they are switched back and forth. D= alkaline dry-cell battery L= lithium battery A= dry-cell for autosonde all 3 radiosondes measure pressure. temperature. and humidity .
60mW may not sound like a lot, but with unobstructed line-of-sight, it can go a long ways (these often reach over 100,000 feet altitude). I've been able to receive and decode the signal from these at distances in excess of 300km!
I live in Vienna and with my "crap chineese Antenna" i get the from zagreb from time to time.
went on a RS41 hunt recently.
first two, someone else was faster. third one.. on a rooftop, fourth one fell into a river. fifth lost in the woods, sixth one i finally retrieved.
it had a expansion port with a weird module fitted i couldnt informations about, looked like a barometric pressure sensor (1cm diameter metal can on ceramic substrate, hole in the bottom, qr code ontop).
For a radiosonde, they don't need to fully process the GPS data into a position as the sonde doesn't need to know where it is - they can send raw or intermediate data to be processed at the receiving end, saving on battery power and cost.
Hunters can load Almanac datas herself and find the sondes too xD
This was how the RS92 worked, but it was definitely a product of its time - I suspect when the RS92 was designed fully contained GPS modules were prohibitively expensive for something as mass-produced as the RS92 was. The newer RS41 shows the modernisation of the idea, using the uBlox GPS chipset. Realistically i doubt there would be any significant saving (cost or battery power) nowdays doing the 'half-a-GPS-receiver' approach. GPS chipsets are so cheap and so low power... (Though I should note that uBlox have made significant advancements on power consumption since the uBlox 6-series chip used on the RS41)
Hi, according to what I have read, these batteries (AA size)are not the "right" batteries used in a sonde so the organization must insert that sort of ballast (water containers)
because the sonde must have the same weight compared to the others.
The "right" batteries are ... water batteries: I mean they are activated by adding water a little before the launch (probably they are a sort of lead-acid batteries and this hypothesis justifies the considerable weight).
A battery of that type can be stored (dry) even for years without problems.
They use standard alcaline batteries pack in case the operator... "forgets" to prepare it or if for different reasons they have not the "right" batteries
I think the water packs are thermal mass to keep the batteries warm for the relatively short amount of time they're at altitude. There would be no reason to add weight, that would just mean extra gas required for lift.
A lot of these would also be launched from a automatic rotary launcher which is loaded in advance.
Jesus! A product of Finland! The Head office of the company is right next to my house :D
Use the FORCE to make vaisalla completely remove the kill timer. Please xD
They make the lightning detection system in use at Canada's weather office, as well.
weather.gc.ca/lightning/index_e.html
Jesus! You won! I have 37 minutes
drive to Vaisala headquarters :D
I worked there for a little while :)
Max Mustermann in Europe recently we have 8 hours from the ballon explosion to recover the radiosonde. The comunity of radiosonde hunters asked vaisalia to modified the default timer from zero to 8 hours and they gently modified the new Radiosonde production stock
Those water containers will clamp the temperature to 0C until they froze completely.
like a pot boilling at 100 degrees C ?.... mmmhhhh not sure it's the same, honestly i don't think
@@redoverdrivetheunstoppable4637 It's true. Latent heat - check it out.
I have documented my progress in reverse engineering the rs41 on github:
hardware - github.com/bazjo/RS41_Hardware
radio protocol - github.com/bazjo/RS41_Decoding
Helical antennas look great ;-)
MrJef06 And really good for satnav if the size isn't a problem.
@@johnfrancisdoe1563 Just shows how much the sensitivity/noise of GPS receivers has improved that the helical antenna can be replaced by a tiny chip antenna.
It's a turnstile antenna not a helical as such.
Is it helical or turnstile? It does not look like en.m.wikipedia.org/wiki/Turnstile_antenna or en.m.wikipedia.org/wiki/Helical_antenna
@@MrJef06 It's a quadrifilar helix antenna.
It's raining ARMs.
Hallelujah
It's raining STM
I worked for u-Nav! I was an applications engineer, and I designed most of the eval and demo boards. Good times. u-Nav was bought by Atheros, then they were bought by Qualcomm. Three employers, same desk. I wasn't aware that anybody was using our front end without its matching baseband processor. But it makes sense that Vaisala would have used them without me ever hearing about it here in the USA, since they naturally would have interacted with our Finland office, where most of our software development was done.
Now I WANT the Australian Meteorological Agency to make a platy-board with a custom platypus silk-screened chip!😂😂
"It's up-side-down, so all the electrons have already all fallen out..." And this is why I watch your channel.
It’s funny to see the same topology “chip” antennas for GPS and WiFi. They are nothing but a capacitive divider to resonate the inductive notch in the PCB. They will sell you one for several $ when it’s equivalent to two SMT capacitors.
Made to be disposable, their probably not concerned for anyone reverse engineering these especially with packaging that's not designed to protect the insides, just keep it functioning in the extreme cold. Those packs are definitely for warming, the upper atmosphere can get so cold it will not only freeze batteries but it can freeze i/c's too. Looks to do the basic function of collecting data and sending it out and that's about it.
Nice teardowns and analysis Dave... 10/10
11:20 I believe the idea with the duplicate humidity sensors is that one is measuring while the other is heating (or cooling down to ambient afterwards), and so they can alternate.
At 16:45 you mention the totem pole... I can't be sure, but maybe this is a receiver circuit. The sondes power themselves up when they are sat on their ground check devices. At a guess this is a coil that receives the initial initialization and processing signals before the transmitter is bought online later in the ground check sequence.
I'd like to see a follow up on this to see how it can be programmed to do different things. Can't get one myself but would love to see it do things.
A bit of a "heads-up" Dave. Although the antenna has helical parts it isn't a helical antenna. It's what is know as a "turnstile". A true helical antenna is quite directive. A turnstile is designed to be quite onmi-directional.
I have found that lots of suppliers in China are happy to silkscreen the chips they send to you. :)
Most important Dave Vocabulary:
1) "Here you go" = "Bob's your uncle"
2) "Freehanging" = "Flapping around in the breeze"
3) "Fan" = "Aficionado"
4) "Let's take a look" = "Let's have a squiz"
5) "Look what we have here" = "look at these bobby dazzlers"
6) "That's pretty cool" = "That's sex on a stick right there!"
7) "This is way better than that" = This is non of that rubbish"
8) "We have opened the device" = "We're in like flyn"
I wonder if they are doing there own GPS processing on chip because any off-the-shelf GPS modules shut down if you get above X height or over X speed due to USA restrictions to prevent GPS being used to guide missiles.
Ben Wilson ublox implements it the right way where it is ‘and’ not ‘or’ so no trouble there
@@bazjo Also, ublox isn't in the US and they can sell you completely unrestricted receivers as they wish. Those restrictions on consumer GPS receivers are silly anyways, do they really think that there are no skilled engineers in China or North Korea that could implement one on their own using the RF frontend and an FPGA?
In my experience cellphone GPS works in airplanes near the windows. They go at around 500 MPH at 40,000 feet.
It's not a data out connector but it's the programming connector also used for calibration.
Please do not create interference turning on Radiosondes near launch site.
Giuseppe Maggio The RS41 is only calibrated in the factory and not on-site with the exception of the barometric pressure sensor in SGP models. Indeed it is a data out, it just is not taking very much
@@bazjo www.eurelettronicaicas.com/files/prodotti/vaisala_radiosonde_rs41-sg_and_rs41-sgp_user_guide_m211667en.pdf
@LabCat you are right, but better safe that sorry!
I live near a launch site (8 km), if I turn on a radisonde in the second floor of my house, I'm pretty sure that I can create interference. Whit a poor antenna it's possible to receive a Radiosonde on the ground from about 1km far away ( experience hunting Radiosonde).
We ( Radiosonde hunter) waited a long time to have the possibility to recover Radiosonde, asking vaisalia to modify the default shut down time
I nearly didn't click this video because I thought it's just a Dev board. This is much more interesting!
And good thing about this is that you can just wiggle wiggle yeah..
Your teeny tiny inductance to ground is part of the RF output filter (band-pass?). May be more than 60mW output as there is a 4 legged transistor (or MMIC amplifier?) feeding into the filter.
in Australia, electrons fall out when the board is up straight
Finally I can go to my grave knowing what this module is I picked up at the local flea market, I recognized the RF components of the module, that's the reason I purchased it for a few penny's, but I could not find any information on it's function until this video.
Is there some guard wireing going on? 15:38
Is there a reason why the battery holder (at 13:57) has two gold-plated contacts and two non-plated ?
DAVE Dave Dave, "Dave's not here man!" HEHEHE got your attention?
Here is an update for you regarding my experience with Varta NMiH 15 minute rechargeable AA cells and Eneloop charged on the Varta charger.
I have used 1 set of 1600 mAh Varta 15min (4 ea), and one set of Eneloop 2000mAh in White, recharging as necessary in the 15 minute charger since 2005. This model www.master-instruments.com.au/products/57780/57253%20201%20421.html (Varta 15 minute charge and go I-C3 type 57253 output 1.6 V DC 15 Amp)
I also use an Energiser rechargable compact charger model CHM4AA, a 15 hour charger for two sets of Panasonic 2000 mAh and 1 set of Energizer 2300 mAh
They were all used originally in a series of Digital still cameras like the Fujifilm AV215 and its predecessors, now they are used for clocks and PC mice, keyboards etc.
There were times I needed quick charging of the Panasonic and Energizer, but one Panasonic failed after around 600 charges, and was discarded, it was replaced with another two Panasonic's.
The Sony Eneloop's have been the most resilient as far as holding charge over long shelf times, and charge in 15 minutes the Varta set are still charging in 15 minutes and have over 1200 charge cycles. The Energizers had more power initially but after 14 years they are now down around 1500 mAh.
The 15 minute charger seems to know which type of cell has been placed in it, and only charges the Varta and Eneloop at 15 minutes now, when the Panasonic's were new they also charged at 15 minutes but like I hinted at only for 600 cycles then the charger treated them like regular cells and does 15 hour charges on them now.
As Panasonic has purchased Sony's battery division, Eneloops are now black and marked Panasonic. I do not have any of those.
The above relates to AA cells.
I have six sets of AAA cells two each of Panasonic and two of unbranded white sets from various test equipment, and one set of 'Solar' brand from solar lamps my neighbor discarded. All sets of four cells. I charge the Panasonic's in the 15 minute charger, and the rest in the Energizer. No failures at all after 10 years, I use them in remote controls, computer keyboards, and test equipment.
I hope this is of some use to you Dave. Regards Andrew.
That is a good way to keep the battery stable even when the water freezes it won't drop below Oc.
We had to wait until 16:07 for Bob today *lol* - great vid as always!
cloud-based devices :D
Website for re-purposing is gone, is there another site?
I bet the slot around the temperature sensor also provides thermal separation from the rest of the PCB. That's actually a really good idea; I built a thermostat with an onboard thermal sensor - and think I'll add some similar sort of thermal gap for the next rev!
Surprised at the high energy consumption. Emptying two primary AA lithium batteries in one flight seems a lot. I would have hoped an efficient design could have used less with a more energy hungry base station. For example a motorized directional tracking antenna to maximize SNR, gold code modulation (like in GPS L1 signals, these can be demodulated at extreme low signal levels), strong ECC to overcome noise (ECC decoding is the energy intense part, but again base station).
The batteries last a lot longer than vaisala claims. The standard maximum runtime configurable in ground check is 8h30min after ballon burst. After that, the batteries are mostly flat but still run ages in remote controls with the advantage they will never leak. Choosing Lithium has more to do with thermal properties than energy density
Not the usual EEVblog video ending... bummer.
I got lazy
What's the benefit of making your own custom ASIC for such a job? I'm trying to find the cost benefit but how many millions of these would you have to sell to cover the R&D & manufacturing cost for the asic? Surely there can't be any technology advantage in that asic, something that an stm32 can't do.
Based on many comments here, it looks like the custom chip (RJ92) is a 15+ year old design and is still in use. Perhaps the costs added up differently at the time....but I'm doing some basic math...
If the design lasted 15 years and only 1000 were launched every day for those 15 years that is a total of just under 5.5 million units. The actual number is probably much higher. An article I came across from 2015 says:
"According to the Airports Council International (ACI) World Airport Traffic Report, there are currently 17,678 commercial airports in the world, in other words those which receive airliners, cargo and business aircraft. If we count all airports, aerodromes and airfields, both civilian and military throughout the world, the figure rises to 41,788"
If only half of the 41,788 airports listed launched one of these a day for 15 years that comes out to 114,394,650!
The actual number is probably somewhere in between, but is certainly in the many millions range :-)
Yeah I forgot to consider the fact that this design is maybe two decades old so at that time it may have been better equipped than an off the shelve mcu.
Michael and I did a conference presentation on how we track and recover these, which is available here: ua-cam.com/video/YBy-bXEWZeM/v-deo.html
There is PLL inside the STM32 chip, the chip can do 72MHz from this little 24MHz crystal.
Do you remember (back in the days of analog) when these contained a vacuum tube (launched via weather balloon)?
A followup would be nice! Thanks for this interesting stuff.
I wonder if these could be repurposed as a tracking device for model rockets or drones?
Membrane556 of course. Transmitter works well in the 433MHz ISM Band if you follow the local restrictions, or in the 70 cm HAM Band if you are allowed to use it
Looks like "BRR" chip is "TPS6120x Low Input Voltage Synchronous Boost Converter", costs whole 1$
Neat! I had no idea so many of them go up there everyday.
The water keeps the RH sensor damp. RH is figured by the difference between a wet bulb thermometer and a dry bulb.
nope thats just against freezing,...
Looking forward to the continuing videos on this subject....especially how to hack them to use on Ham Radio frequencies.
73 WB4RHA
Check our our conference talk on this: ua-cam.com/video/YBy-bXEWZeM/v-deo.html
just programm it xD github.com/darksidelemm/RS41HUP
It fun to see it stated that they are harmless. Of course they are the you kids say, well that was not the case several years back. Then they used an custom made very simple acid.lead battery like in a car and that contained sulfuric acid that is of course not good to get on you. Now they just use ordinary batteries, I don't know why that wasn't the case before.
I just wonder why they don't extend the plastic to protect the sensors as well, leaving some small holes for them
MFeinstein The sole purpose of this thing is to expose those sensors to the weather at each altitude from ground to airline height, and get the results. Everything else is unwanted overhead.
That's why I said to leave a hole
@@michelfeinstein That still doesn't make any sense. They *want* to expose them to the elements, that's the point.
@@Mythricia1988 as far as I can see the de sensors are small dots in a flexible PCB. I am saying to place the flexible PCB inside a rigid plastic and make vent holes so the temperature and humidity sensors are exposed to air.
Oh Dave you should had attached a probe on the RF output.
(@13:55) - WTF?!? Okay, they spring for gold-plated contacts one one side and not the other?? Weird cost-saving measure? Blunder? Battery-holder manufacturer ran out of gold-plated contacts and had to substitute chrome-plated ones? 🤔
Gold plating on the automatic placed parts helps with the reflow soldering as the contacts are quite huge. The connector on the other side does not need this treatment
RF people: if the "duffle winkle topology" is not a thing make it happen!!!
Bonus points of they manage to make it look like a weiner XD
Very nice video 👍
Maybe it is a transponder. You need the signal from the base station to waken the sonde and send back the data.
It's transmitting continously if turned on, in every second, like the famous sputnik, until kill timer expires, or runs out of battery.
Did you plan to reuse these components ? I ask because they are special and free 👍 thumbs up 👍
Poke around on the GPS chip see if you get anything out of it. Could be interesting :)
Would it spit NMEA sentences out, or raw timing data?
Azy GPS Data can be read out, you can even reconfigure the chip with the original ublox software. Just cut the traces between GPS and MCU and connect a UART/USB adapter
Nice. I have a potential application for these. May save me developing my own.
Every man and his dog will be chasing them now after Dave let the cat out of the bag.
@@MiniLuv-1984 Fortunately, I have so many of them that I might then make money sometimes xD
Did it pump out any RF packets when you got a GPS lock?
It pumps out RF as soon as you power it on, however, it only gives a short serial readout on power up and has no active rx as long as you are not connecting external sensors
It should have, I tested that one before sending it to Dave
LoL, was waiting for the 👮 police to arrive when you took the stup outside and got a GPS sink 😎 would have been fun!
Word of the day "platypus"
Could you do a thorough review of the Micsig STO1104C? Battery life, etc.
@EEvblog Dave I thought you said the RS41-SG ran with 2 AA lithium cells yet you are powering it from 1.5v cells ? Maybe it needs the higher voltage to operate correctly.
the RS41 uses a boost converter to 3.8V and then another LDO to 3V for the components. Not very effective but that way you can throw any kind of batteries at it and it works. Just put up a reprogrammed RS41 as cw beacon in the european 433mhz ism band. 50Ah of 18650 li-ion batterys should give me a run time of about 70 days. lets see how that works out..
It uses the GPS signal for windfinding.
Bet you didn't know that!
Finally! I was waiting for this video since one of the sondes cam in, in a mailbag a year or so ago! Thanks a lot :)
When I first saw it I thought that thermometer was a hot wire anemometer. Then again there's not really much point to one of those as any wind would just blow the whole device around.
ManWithBeard1990 exactly, wind speed is measured by tracking the speed of ballon+sonde themselves via GPS
Water has very high specific heat so whatever heat is in them will last a while AND it will take a while to cool them off -- a good thermal battery of sorts. The specific heat of water is more than 10X that of copper.
Raptorman0909 And the energy to cross the boiling point or freezing point is much greater than that!
Going from 0°C water to 0°C ice is about the same amount of energy as going from 80°C water to 0°C water. So that freezing part is much more important in this case (unless they start with heated water packs, which I doubt)
@@superdau -- The batteries were not going to get down to 0C -- the unit was only going to operate for four hours and would exhaust 6-AA batteries in that time so the heat produced would have been about just under one watt. With the level of insulation and the amount of heat produced as well as the thermal battery in the two water packs I doubt the batteries ever dropped below 20C. The useful capacity of alkaline batteries has a significant knee at 20C and as the temp drops below 20C the useful capacity drops significantly. I can just about guarantee that the pack was designed to never drop below 20C.
@@Raptorman0909 You can guarantee? Aha why does i measure 5degrees at a fresh fallen RS92 at 18 degree ground temperature?
@@radiosonde.online8164 -- yeah, i have no idea what you're saying -- care to restate that.
I am guilty of - in a former life - picking up soviet sonar buoys on the Baltic Sea. Call it environmental cleaning if you wish ;-)
Now if only they were shaped like an EPO glider and in the end of the voyage they would fly to the nearest radiosonde launch station, though... :D
How much do these things cost ?
How much would it cost if someone were to make a replica of these, the parts value ?
Possibly PCM, phase change material instead of water ? If it were me I'd heat up the water/PCM and the batteries.
Those things most likely cost around 100 - 200 € with a parts value of not more than 30 €. Each sonde is individually calibrated, thats whats making them so expensive. Thermal ballast is mostly a thing of the past, the rs41 is using a resistive heater to keep it warm.
@@bazjo That's a lot of money for thousands of them a day ! If just 1,000 a day is 365,000 EU a year ! Or even 7,000 a week, more than enough to pay somebody 500 a week to find them. And I'd at least seal them with wax and thicker foam and put a "return postage guaranteed, drop in any postal box" message on them and reuse them. And since they broadcast their GPS numbers it would probably be cheaper to have a few people collect them every few days since they would know where they went. That's gov't programs for you waste money like it grew on trees.
! Or maybe pay 10 - 20 EU to whoever returns them for each unit.
@@phoenixsmith4001 Look at their path in the tracking website, you would probably use more than 500 a week just in fuel, I would not be surprised if recovering them was more polluting than letting them go.
@@phoenixsmith4001 In Europe fly around 34000 a year. For the individual countrys is this not much for weather forecast.(storm warning)
@LabCat No, you wouldn't look for just 1, and you already have the GPS of their location and you would plan your trip like UPS does before you ever leave, maybe just 1 or 2 days a week with there are more over a given area would be better. Maybe.
But I still like the idea of having a $10 or $20 return coupon to drop in the mail. That would definitely save money. Like you said maybe or maybe not with driving. Maybe 2 or 3 days a month if there are thousands released every day they must be all over the place ! Or we could change the design a litle and let them steer their own flight like a powered blimp. Maybe add a solar panel for extra power and let them group themselves. I say a field close to a local post office. And you wouldn't have to steer the whole trip, when they get over the area needed have a release solenoid either release of helium to say 1/2 or 1/3rd so they don't land too hard. And add some bubble wrap just in case. If we can send a robot to Mars to drive around surely we can have a radiosonde return itself !
I'm curious to know how much these things cost, especially since they are only used once.
GeekIWG around 100-200 €
@@bazjo That's crazy. About $112 to $224 for those in the USA.
What you’re paying for is not the hardware, but the calibration and traceablity. A chunk of the world weather prediction depends on those things... Also, Helium and Ballon add another 100 - 200 € in sounding cost
very interesting...
I might start going deeper into this, perhaps building a few receivers and go fox hunting like in the old days!
More info about RS92: brmlab.cz/project/weathersonde/start
At 15:58 upside down chip and all electrons falling out? huh?? #easylab4kids cracking up!! :P
lol, i though the title was just clickbait, but i thought...'im ahhh clickin' it just cause its that crazy aussie guy. plus i like to see dave constantly balls it up with those envelope packages and get crap everywhere lol
Please develop something based on it, like an Arduino, or a developer boards.
Stm32 from Radiosonde are falling from sky for free!
Does anyone remember the meteorological sonds that had a couple of subminiture tubes? They had a plate battery that was soaked in water just before takeoff for activation.
LutzSchafer the RS92 also used a water activated battery at first, the alkaline pack was used by automated stations. The tube equipped sondes I own use two dry stack batteries with a ridiculous voltage like 40V in series...
I had one found about 1 week ago xD with miniature vacuum tube by searching for an RS41.
... so there is 123K results for "Doffa-winkle topology"
Cool device but why not re use them.... I know they are cheap but you could have a system where you take it to a postal service and it’s returned..
also I take it the information it records is transmitted directly for the entire life of the batteries a few hours. So when Dave took that outside and powered it on it would automatically start transmitting again with the GPS location etc and could also interfere with any other unit in use... or am I mistaken?
You can reprogramm it on other freqency for Amateur Radio. Thats no Problem as a licensed Radio Amateur and you can see the Position in Aprs.fi. You should NOT use the Weather forecast or Military frequency band. Depending on the country, this can have legal consequences. www.ok2kkw.com/iaru/c5+papers+v2/vie16_c5_41_1.pdf Her some informations about that.
I really wished I could get ahold of one of these.
What is doofereink topology?
Everyone and their dog knows a dupawinkle topology! Come on Dave, don't underestimate us!
If only that cloud could rain on my house!
Bit sunburnt ?
OMG, your Rhohde & Schwarz is as big as mine!
Schwarzstucka
Stmicro samples stuff like crazy lol, its basically like falling from the sky
Should we be discussing that knife, Mr. Dundee?
I found one of those once. It landed in the parking lot of the hotel I was staying at.
Did you keep it.
@@simontay4851 I held on to it for a while. It was like the more complex one. I think I threw it out when I moved last year though. I should check my parts box.
Were they programmed to self-destruct, like the tape recorders in Mission Impossible, emitting 'magic smoke' ?
Alan Smith You can set a timer for turn off while groundcheck. Often only the data from ascent is used, and when a sounding fails, you need to have an additional frequency for another launch attempt
"Isn't that sex on a stick." - LOL!!!!
Love your letter opener😎.
I wonder how many of these things have been sucked into jet engines
The chance is very low, but you could already see that here in Europe thanks to Aprs transmission and many tracking stations. You have to know that these devices do not stay long in the flight corridor. They rise very fast beyond that and fall down even faster. You can observe this yourself on APRS.fi in Europe.