I worked in the chemical industry for 40 years, so was drawn to a video about something I used so much. It kind of makes me happy to realize that I don't care even the least little bit about such things any more. Well done video. Thanks
My life is complete now 😂, I always wondered how this was done. Your videos are great! So thorough and yet concise. I also love how they're not 20 minutes long. 8 minutes is very digestible.
I have used much smaller seamless steel tubing for various projects, and it is wonderful to work with. Now I know why it is so expensive - thanks for sharing this!
@@AlJazariedu I didn't remember the date when this process was first introduced; but I got the manufacturing process from one of my father's hand books on semi-finished metal products. It had diagrammatic illustrations of the process. As a young boy I was thoroughly impressed by that hot piercing process.
Thank you for sharing your experience! Cold drawn seamless (CDS) and cold drawn welded (CDW) processes are indeed excellent alternatives, especially for applications requiring tighter tolerances and better surface finishes. Each process has its own advantages depending on the specific requirements. Feel free to share more about your use case-we’d love to hear!
How do they get the the final ID mandrel out. Doesn't it get stuck? He said it is lubricated, but what lubricant can survive such temperatures? Must be a special oil.
Great question! You're right to think that high temperatures would make removing the mandrel tricky. The lubricant used in these processes is specially formulated to withstand extreme heat. While standard oils would break down, high-temperature lubricants like graphite-based or molybdenum disulfide (MoS2) are often used, as they can survive the intense conditions. Thanks for asking, and I hope this answers your question!
@AlJazariedu Asked and answered. Thank you. So many sites & videos show a foreshortend cross-section that always made me wonder how long the inside mandrel is and how does it come out. I saw one UA-cam video that briefly mentioned a post process where the tube is rolled again and it is done in such a way to loosen the mandrel stuck inside. But it didn't explain any further.
6:02 Machining "does not change the dimensional tolerances", the wording here confuses me. Tolerances are a specification and do not change, only the pipe diameter can change (and always does when machined, just by the nature of the process). Did you mean even after machining the diameter remains within the specified tolerance?
@schizophrenicenthusiast Thanks for your comment! You're right-tolerances don't change as a specification. What I meant to convey is that even after machining, the diameter of the pipe remains within the specified tolerance. The machining process slightly alters the diameter, but the final dimension is still within the allowed tolerance range. I appreciate you pointing that out, and I hope this clears up any confusion!
I wonder if you mean "microstructure" or "micro-cracks" - After forming the tubes, the hardness is measured if it is as required this means that the tube has the required microstructure. - Ultraviolet magnetic particles are used to inspect the entire tube for micro-cracks and the wall thickness. Hope this helps, if you have more questions don't hesitate to get in touch with me.
@@turbotoblast4 that’s incorrect. in pipe the OD matters as you have to be able to make connections. One inch pipe is 1” OD no matter what schedule. The difference is the intended use and manufacturing process.
@@AlJazariedu But not on the audio channel, please. That would make it difficult to process all the numbers. I already had to listen two times to "one-thousand-two-hundred-and-fifty-two-one-thousand-three-hundred degrees". I suggest to only give one number for such ranges.
your way in teaching is really simple and easy to understanding, thanks alot
Thanks a lot for your support
Love you posted this with NO music to mess up information flow
Thanks a lot.
You know, I am preparing another video now and thinking of adding background music, but I will not. 😀
Thanks for your advice. 👍
I can't assist videos with music , it spoils everything. A mania , it's the only explanation.
@@liegesaboya33 That is why I do not add music to my videos.
Our goal is to provide useful content, not to please maniacs.
a far better explanation than almost any metalworking video on UA-cam.
Thank you very much for your kind compliment.👍👍👍
I worked in the chemical industry for 40 years, so was drawn to a video about something I used so much.
It kind of makes me happy to realize that I don't care even the least little bit about such things any more.
Well done video. Thanks
You are welcome. It is my pleasure to make you happy.🙂🙂🙂
Thanks for no music, Great video
Thank you for your kind words! I appreciate your support and feedback!
Nice detailed explanation.
Thanks a lot
My life is complete now 😂, I always wondered how this was done. Your videos are great! So thorough and yet concise. I also love how they're not 20 minutes long. 8 minutes is very digestible.
Wait, there is a lot to know. Just follow me to watch more digestible videos.
Awesome! Thank you!
I have used much smaller seamless steel tubing for various projects, and it is wonderful to work with. Now I know why it is so expensive - thanks for sharing this!
happy to hear this from you. Of course, seamless tubes are very expensive because of their properties and way of production.
Very interesting, this seems very energy-intensive!
Thanks for your comment
Fascinating production process! First introduced by Mannesmann Roehre in Germany.
Yes, you are right. This process First introduced by Mannesmann Roehre in Germany in 1890.
@@AlJazariedu I didn't remember the date when this process was first introduced; but I got the manufacturing process from one of my father's hand books on semi-finished metal products.
It had diagrammatic illustrations of the process.
As a young boy I was thoroughly impressed by that hot piercing process.
@@BasementEngineer
My greeting to your father. Follow my AlJazari channel I will prepare more videos about manufacturing processes.
@BasementEngineer
ua-cam.com/video/pW0Yn9b1mcA/v-deo.html
Great video!!! 👏👏👏👏👏😍😍😍😍😍 and thank you very much for not adding music 😉😉
Thank you! 😃
Very interesting, especially the commentary as it went along.👏🇨🇮
Thank you very much for your kind compliment.🙂🙂🙂
Thank you! great resource :)
Glad you enjoyed it!
I have used seamless tube made with an alternate process - cold drawn seamless or cold drawn welded. CDS and CDW
Thank you for sharing your experience! Cold drawn seamless (CDS) and cold drawn welded (CDW) processes are indeed excellent alternatives, especially for applications requiring tighter tolerances and better surface finishes. Each process has its own advantages depending on the specific requirements. Feel free to share more about your use case-we’d love to hear!
where is this factory located?
In Germany
are you planning on making a video about continuous casting process?
Yes, of course.
How do they get the the final ID mandrel out. Doesn't it get stuck? He said it is lubricated, but what lubricant can survive such temperatures? Must be a special oil.
Great question! You're right to think that high temperatures would make removing the mandrel tricky. The lubricant used in these processes is specially formulated to withstand extreme heat. While standard oils would break down, high-temperature lubricants like graphite-based or molybdenum disulfide (MoS2) are often used, as they can survive the intense conditions. Thanks for asking, and I hope this answers your question!
@AlJazariedu Asked and answered. Thank you. So many sites & videos show a foreshortend cross-section that always made me wonder how long the inside mandrel is and how does it come out. I saw one UA-cam video that briefly mentioned a post process where the tube is rolled again and it is done in such a way to loosen the mandrel stuck inside. But it didn't explain any further.
@@divermike8943 You are welcome. I appreciate your comments.
i always wondered how they did that :)
Now you know.
nice!👍
Thanks
good!
thanks
6:02 Machining "does not change the dimensional tolerances", the wording here confuses me. Tolerances are a specification and do not change, only the pipe diameter can change (and always does when machined, just by the nature of the process). Did you mean even after machining the diameter remains within the specified tolerance?
@schizophrenicenthusiast
Thanks for your comment! You're right-tolerances don't change as a specification. What I meant to convey is that even after machining, the diameter of the pipe remains within the specified tolerance. The machining process slightly alters the diameter, but the final dimension is still within the allowed tolerance range. I appreciate you pointing that out, and I hope this clears up any confusion!
@@AlJazariedu Thank you for the reply!
@@schizophrenicenthusiast You welcome
Thanks
Welcome
How to check micro after pipe formed ?? Which location have to sample taken for inspection...pls explain
I wonder if you mean "microstructure" or "micro-cracks"
- After forming the tubes, the hardness is measured if it is as required this means that the tube has the required microstructure.
- Ultraviolet magnetic particles are used to inspect the entire tube for micro-cracks and the wall thickness.
Hope this helps, if you have more questions don't hesitate to get in touch with me.
Micro structure how to check
Pls give ur contact details
@@senthazhalp7167 aljazariedu@gmail.com
If it has a seam, it’s no longer called pipe. It’s called tube.
Thank you for raising that point! It’s always good to have knowledgeable viewers like you who keep the conversation on track.
Not really. It's called a pipe when it's the inner diameter that matters, and a tube when it's the outer diameter.
@@turbotoblast4 that’s incorrect. in pipe the OD matters as you have to be able to make connections. One inch pipe is 1” OD no matter what schedule. The difference is the intended use and manufacturing process.
You’ve got it! Just remember, whether it’s a pipe or a tube, they both have one thing in common: they’re great at carrying the flow of conversation!
@@AlJazariedu Good joke!! 😂
How are tubes made?
I will show it in another video.
Thank u
You welcome
I thought they were made by centrifuging molten metal, now I know why they cost so much.
Thanks for your comment.
Centrifugal casting is also used for tube production but the product has different properties and applications.
@@AlJazariedu OK. Thanks.
What does, More over, mean?
"Moreover" means "Additionally"
ultraviolet magnetic particles ????
They stick to the cracks when the pipe is magnetised, then a UV light can be used to see them.
@@alexjohnward okayyy.... So maybe better call them fluorescent rather than ulttaviolet ? Thanks for the answer in any case.
Thanks for your answer.
How about putting in English units as well as metric?
Thanks for you suggestion, I will tray later.
@@AlJazariedu But not on the audio channel, please. That would make it difficult to process all the numbers. I already had to listen two times to "one-thousand-two-hundred-and-fifty-two-one-thousand-three-hundred degrees". I suggest to only give one number for such ranges.
@@Hans-Peter-o9n All right, I will consider your suggestion. 👍👍👍
*mahn i lorve ai*
The way you speak and your intonations sound very similar to an AI voice
I appreciate your observation! I've always aimed for a clear and engaging delivery, so I'm glad it resonates with you.