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AlJazari
United Arab Emirates
Приєднався 25 тра 2020
This channel is dedicated to engineering students to offer them learning courses in different disciplines.
The channel still under development, so, stay tuned and subscribe to be notified with our new videos.
The channel still under development, so, stay tuned and subscribe to be notified with our new videos.
The Fascinating Process of Sand Casting: From Molds to Masterpieces
Dive into the fascinating world of sand casting, one of the oldest and most versatile manufacturing processes! This video explores every step of the journey, from designing molds and crafting sand cores to pouring molten metal and finishing the final castings.
Learn how quartz sand, mixed with resin and hardeners, is used to create detailed molds that bring complex designs to life. See how reinforced sand cores shape the internal geometry of cast components and how ceramic coatings protect against the intense heat of molten metal.
Watch the precision and craftsmanship required to pour molten iron into molds, ensuring clean and flawless results using advanced techniques like ceramic filtration. Finally, follow the castings to the fettling shop, where they are cleaned and prepared for use in industries ranging from wind turbines to shipbuilding and beyond.
🔧 Highlights:
• Step-by-step sand casting process
• CAD-based mold and core design
• Sand core reinforcement and coating
• Molten metal pouring and precision casting
• Final cleaning and finishing
📌 Subscribe for more insights into traditional and modern manufacturing processes!
Learn how quartz sand, mixed with resin and hardeners, is used to create detailed molds that bring complex designs to life. See how reinforced sand cores shape the internal geometry of cast components and how ceramic coatings protect against the intense heat of molten metal.
Watch the precision and craftsmanship required to pour molten iron into molds, ensuring clean and flawless results using advanced techniques like ceramic filtration. Finally, follow the castings to the fettling shop, where they are cleaned and prepared for use in industries ranging from wind turbines to shipbuilding and beyond.
🔧 Highlights:
• Step-by-step sand casting process
• CAD-based mold and core design
• Sand core reinforcement and coating
• Molten metal pouring and precision casting
• Final cleaning and finishing
📌 Subscribe for more insights into traditional and modern manufacturing processes!
Переглядів: 1 301
Відео
Die Casting Process Explained: Precision, Quality, and Applications
Переглядів 1,6 тис.Місяць тому
Hello Every One Thank You So Much Watching This Video In This Video About ''Die Casting Process Explained: Precision, Quality, and Applications' by ''AlJazari'' Follow On my Social media: 💟Website: 💟Instagram: 💟Facebook: You might also like: ✅ua-cam.com/video/ZNDvsJ03m8A/v-deo.html ✅ua-cam.com/video/EFLUMf8srFM/v-deo.html ✅ua-cam.com/video/xoQYSP334wA/v-deo.html ✅ua-cam.com/video/pW0Yn9b1mcA/v-...
You Won't Believe How Spinning Metal Casting Creates Flawless Components
Переглядів 3,1 тис.Місяць тому
Hello every one thank you so much watching this video in this video "You Won't Believe How Spinning Metal Casting Creates Flawless Components'' You might also like: ✅ua-cam.com/video/ZNDvsJ03m8A/v-deo.html ✅ua-cam.com/video/9TDNQqX4NGU/v-deo.html ✅ua-cam.com/video/EFLUMf8srFM/v-deo.html 🔰my playlist : www.youtube.com/@AlJazariedu/playlists Suscription link: ua-cam.com/channels/m4NtKV7dU9lY9-BaA...
Can This 5000-Year-Old Casting Process Revolutionize Modern Industry?"
Переглядів 2,6 тис.Місяць тому
Hello every one thank you so much watching this video in this video" Can This 5000-Year-Old Casting Process Revolutionize Modern Industry?" You might also like: ✅ua-cam.com/video/sbAcsYgh-fg/v-deo.html ✅ua-cam.com/video/ZNDvsJ03m8A/v-deo.html ✅ua-cam.com/video/JYZIGTl50K4/v-deo.html 🔰my playlist : www.youtube.com/@AlJazariedu/playlists suscription link: www.youtube.com/@AlJazariedu?sub_confarma...
The history of the Mannesmann process
Переглядів 4,4 тис.2 місяці тому
Hello every one thank you so much watching this video in this video'' The history of the Mannesmann process You might also like: ✅ua-cam.com/video/Cx70rr_i1Jw/v-deo.html ✅ua-cam.com/video/hittKuw8xjc/v-deo.html ✅ua-cam.com/video/wiMjqkc10iY/v-deo.html 🔰my playlist : www.youtube.com/@AlJazariedu/playlists suscription link: www.youtube.com/@AlJazariedu?sub_confarmation=1 Thank you for watching th...
The continuous casting process's advantages, disadvantages, and defects
Переглядів 1,1 тис.2 місяці тому
Hello everyone thank you so much watching this video in this video” The continuous casting process's advantages, disadvantages, and defects You might also like: ✅ua-cam.com/video/UJVhajX7u34/v-deo.html ✅ua-cam.com/video/gazZDhuI8Bk/v-deo.html ✅ua-cam.com/video/QrNm30SkW50/v-deo.html 🔰my playlist : www.youtube.com/@AlJazariedu/playlists suscription link: www.youtube.com/@AlJazariedu/featured?sub...
How the Continuous Casting Process Revolutionized Steel Production
Переглядів 1,3 тис.2 місяці тому
Hello everyone thank you so much watching this video in this video” How the Continuous Casting Process Revolutionized Steel Production. The continuous casting process revolutionized steel production by dramatically improving efficiency, quality, and cost-effectiveness. Prior to its development, steel was produced through the traditional ingot casting process, which involved pouring molten steel...
Top 5 Steel Pipe Innovations That Will Change Everything
Переглядів 1442 місяці тому
In this insightful video, we explore the future of steel pipes and the innovations shaping their manufacturing process in 2024. From advanced materials and cutting-edge technologies to sustainable practices, we delve into the latest trends that are revolutionizing the steel pipe industry. Discover how automation, smart manufacturing, and eco-friendly methods are enhancing efficiency and reducin...
Hot rolling of railway rails
Переглядів 1,6 тис.3 місяці тому
This informative video deeply delves into the hot rolling process used to manufacture railway rails. Discover the detailed steps involved in transforming heavy steel blooms into the durable rails that support our trains and trams. We break down each stage of the process with clear explanations and engaging visuals. Whether you're a student, engineer, or just curious about how things are made, t...
CNC programming using SolidWorks: Turning
Переглядів 2183 місяці тому
Welcome to our comprehensive guide on CNC programming for a turning operation using SolidWorks! In this video, we will walk you through the entire process, from creating a 3D model of your part to generating the CNC code. What You’ll Learn: The basics of CNC programming. How to create a 3D model in SolidWorks. Steps to define material and stock. Setting up SolidWorks CAM for turning operations....
Seamless steel pipe manufacturing
Переглядів 87 тис.3 місяці тому
Welcome to our in-depth video on the Mannesmann Plug Mill Process for Seamless Steel Pipe Manufacturing . Seamless steel pipes are crucial for transporting fluids like water, natural gas, waste, and air, especially in high-pressure and highly corrosive environments such as the oil & gas, power generation, and pharmaceutical industries. In this video, we will take you through the detailed produc...
The Cold Rolling Process of Steel Sheets Explained
Переглядів 1,9 тис.3 місяці тому
Welcome to our channel! In this video, we take an in-depth look at the cold rolling process of steel sheets. Learn how this essential metalworking technique enhances the strength, hardness, and surface finish of steel. We cover each step of the process, from pickling to annealing, and discuss the benefits and applications of cold-rolled steel in various industries. If you find this video helpfu...
Understanding the Hot Rolling Process for Metallic Sheets
Переглядів 6 тис.3 місяці тому
In this video, we dive into the fascinating world of hot rolling, a crucial process in the production of metallic sheets used in various applications such as car bodies, electrical appliance frames, air condition ducts, and metallic furniture. Join us as we explore each stage of the hot rolling process, from heating the material in the furnace to rolling it in the roughing mill and finishing mi...
Understanding Primary and Secondary Manufacturing Processes
Переглядів 3124 місяці тому
In this video, we explore the various manufacturing processes used in the industry to convert raw materials into useful products. Focusing on the example of manufacturing a door handle from a metallic rod, we illustrate the stages involved from initial heating and deformation to cutting, finishing, and surface treatment. Learn the distinction between primary processes, which shape raw materials...
Facility Planning: Line balance solved example
Переглядів 7014 місяці тому
Facility Planning: Line balance solved example
Mastering the Precedence Diagram Construction: Step-by-Step Guide
Переглядів 2655 місяців тому
Mastering the Precedence Diagram Construction: Step-by-Step Guide
Mastering Production Line Balancing: A Step-by-Step Guide
Переглядів 4045 місяців тому
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Demand forecasting technique selection
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Demand Forecasting And Simple Regression Analysis!
Переглядів 1106 місяців тому
Demand Forecasting And Simple Regression Analysis!
The economic production quantity: solved problem_3
Переглядів 2477 місяців тому
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The economic production quantity: solved problem_2
Переглядів 6417 місяців тому
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The economic production quantity: solved problem_1
Переглядів 8238 місяців тому
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ابدأ برسم الأسقاط المتعامد واجعل أعمالك فريدة من نوعها_14
Переглядів 1988 місяців тому
ابدأ برسم الأسقاط المتعامد واجعل أعمالك فريدة من نوعها_14
إتقان رسم الأيزوميترك خطوة بخطوة للمبتدئين
Переглядів 1408 місяців тому
إتقان رسم الأيزوميترك خطوة بخطوة للمبتدئين
ابدأ برسم الأسقاط المتعامد واجعل أعمالك فريدة من نوعها_13
Переглядів 21210 місяців тому
ابدأ برسم الأسقاط المتعامد واجعل أعمالك فريدة من نوعها_13
إتقان رسم الأشكال ثلاثية الابعاد (الأيزوميترك) خطوة بخطوة للمبتدئين
Переглядів 20110 місяців тому
إتقان رسم الأشكال ثلاثية الابعاد (الأيزوميترك) خطوة بخطوة للمبتدئين
Mastering Inventory Management: A-B-C Classification Explained!
Переглядів 55110 місяців тому
Mastering Inventory Management: A-B-C Classification Explained!
دليلك الشامل لفهم أساسيات رسم الأشكال ثلاثية الأبعاد (الايزوميتريك)_3
Переглядів 20010 місяців тому
دليلك الشامل لفهم أساسيات رسم الأشكال ثلاثية الأبعاد (الايزوميتريك)_3
Count me as another "thank you for no music" viewer. :)
You're very welcome! I figured steel pipes are seamless enough; no need to add music to smooth things over. 🎤😂
Very cool! Keep it coming. 2:21 Cavities in the cope have vents to let the air out, but how come the riser doesn't? Wouldn't air get trapped in the riser cavity?
Great observation, and thanks for the kind words! 🙌 The riser doesn't typically require vents because it is designed to act as a reservoir for molten metal, staying open at the top. Any air trapped in the riser can escape through the open end as the mold is filled. Moreover, the riser is not a part of the cast and it will be cut away and re-melted. In contrast, cope cavities need vents because they're enclosed and could trap air pockets, which would affect the casting quality. Hope this helps!
Homo Sapiens didn't exist 400,000 years ago. Homo heidelbergensis were the first the manage fire.
@mechcntr7185 Thank you for pointing that out! You're absolutely right-Homo sapiens emerged around 300,000 years ago, while Homo heidelbergensis, an earlier ancestor, is believed to have been the first to manage fire roughly 400,000 years ago. It's fascinating how mastering fire was such a pivotal step in human evolution! Appreciate your input!
This is pure Clutch content before the Production and operation quiz :)
I'm glad you found it helpful! Best of luck on your quiz-you're going to crush it!
I have used seamless tube made with an alternate process - cold drawn seamless or cold drawn welded. CDS and CDW
Thank you for sharing your experience! Cold drawn seamless (CDS) and cold drawn welded (CDW) processes are indeed excellent alternatives, especially for applications requiring tighter tolerances and better surface finishes. Each process has its own advantages depending on the specific requirements. Feel free to share more about your use case-we’d love to hear!
Ai scrfipt reading, boring script. Probably ripped from another creator. I lasted less than a minute. 3 dots ... dont recommend channel.
Less than a minute? That’s a new record for a fast-forward! I promise to work on the pacing for the next video.
THANKS
You are welcome
Excellently presented and very informative! Best of luck!
Glad it was helpful!
Thanks for no music, Great video
Thank you for your kind words! I appreciate your support and feedback!
جزاك الله خيرا ❤
نحن وإياكم بالتوفيق ان شاء الله
@@AlJazariedu في رسومات حضرتك ممكن ترسمهلنا
@@AlJazariedu ينفع ولا لا
@@akrabeno7446 حسب كام رسمه وعايزهم امتى
@@akrabeno7446 aljazariedu@gmail.com
2:55 that's a very neat mold-locking mechanism. Once the piston fully extends, it barely withstands any loads from the high pressure inside the mold. Instead, most of the forces are transmitted through the links and onto the base. Great 3D setup as well, having this all rendered clearly is satisfying to watch.
Thank you so much for the great feedback! I'm glad you enjoyed the mold-locking mechanism and appreciated the 3D setup. We wanted to ensure all those intricate details were easy to follow, so it’s awesome to hear the rendering made it satisfying to watch. Thanks again for noticing the setup-comments like yours really keep us motivated to keep raising the bar!
مبدع
شكرا جزيلا
How minimal post-processing are we talking? What's the tolerance on concentricity of the inner diameter relative to the outer one, for example in a horizontal configuration? Don't they necessitate a final machining step, like any other casting method for round parts? Pipes may not need that precision in runout, but since you mentioned gears and cylinder sleeves...
@schizophrincenthusiast Thanks for the insightful question! You're right-centrifugal casting can achieve impressive accuracy, but like any casting process, some post-processing is usually required depending on the required accuracy of the final part, especially for parts demanding high precision, like gears or cylinder sleeves. Regarding concentricity between the inner and outer diameters, centrifugal casting excels due to the natural forces involved. The centrifugal force pushes the molten metal outward uniformly, which helps to maintain a consistent wall thickness and achieve good concentricity. In a horizontal centrifugal casting setup, the typical tolerance for concentricity is often within 0.05 mm to 0.2 mm, depending on the size and alloy used. However, for parts like gears or cylinder sleeves where precise concentricity and runout are critical, a final machining step is usually necessary to meet tight specifications. For example, while pipes and other components with looser tolerance requirements might not need further machining, gears and cylinder sleeves typically undergo processes like turning, boring, or honing to ensure the necessary precision in inner and outer diameter alignment. So while centrifugal casting reduces the amount of machining compared to other methods, parts with tight tolerance needs, like gears and sleeves, often require that final step for optimal performance. Hope this clarifies, and thanks for raising the point!
My life is complete now 😂, I always wondered how this was done. Your videos are great! So thorough and yet concise. I also love how they're not 20 minutes long. 8 minutes is very digestible.
Wait, there is a lot to know. Just follow me to watch more digestible videos. Awesome! Thank you!
Centrifugal casting has been used for years. It's mostly used in casting small parts.
You're absolutely right! Centrifugal casting has been around for a long time and is definitely a go-to method for casting small parts, especially when precision and strength are key. It’s amazing how the process has evolved over the years, and it’s still widely used for everything from small components to larger industrial parts. Thanks for watching and sharing your insight! 😊
Great video, I actually work in a place that does exactly this and uses all the methods shown. It was interesting to see other methods of pouring the molten steel into the bigger horizontal mould. That furnace tipping about that capless bearing was a bit sketchy though, it could pop out if lifted too high, that would make for quite a mess and explosion.
Thank you so much for the kind words! It's awesome to hear that you work in the field and found the video interesting, especially since you’re familiar with the techniques. I really appreciate your insight about the furnace tipping and the capless bearing. That’s a great point! Safety is definitely a priority in these processes, and it’s always good to be cautious of potential risks like that. Your feedback is valuable, and it’s great to connect with someone who’s hands-on in the industry. Thanks again for watching, and feel free to share more thoughts or suggestions on future videos! 👏
Reminds me of how they make things like glass sheets by using gravity to float it on the surface, only here "gravity" pulls in all directions.
That’s a great comparison! The way gravity plays a role in both processes is fascinating, though centrifugal force here definitely adds that extra dynamic of pulling in all directions. It’s amazing how these different forces are harnessed to create such precise products, whether glass sheets or metal castings. Thanks for sharing that perspective, and I’m glad the video sparked that connection! 😊
The few glitches make me think it's an AI voice, but the pops on plosives sounds like a mic. Either way it's hard to tell whether it's an AI voice.
Great observation! The audio process can sometimes have those little quirks, and I’ll be working on fine-tuning it to make everything sound smoother in future videos. Thanks for the feedback, and I appreciate you taking the time to watch and share your thoughts! 😊
@@AlJazariedu I'm going to guess that it is AI. The relaxed pacing and pauses make it pleasant and not sound like AI. There is some slightly odd sound during some S sounds, e.g. 0:44 the S in casting. Some distortions in syllables, e.g. 3:17 "impurities", 4:05 "strong".
Great video! I encourage you to research centrifugal force. It is fictitious force that only exists based on the inertial reference. Basically the molten metal "feels" a force described as centrifugal force but is really only inertia induced by the rotating cast. It is super confusing but fun to study.
Great point! I will investigate it
Amazing!
Thanks
Had no idea this existed, wow... it explains so much. I did always wonder how long seamless pipes were made.
Watch these two videos to know more: ua-cam.com/video/ZNDvsJ03m8A/v-deo.html ua-cam.com/video/pW0Yn9b1mcA/v-deo.html
I would like these videos to be longer 👏👏👏😍😍😍
I am trying to avoid pouring
Very well explained! 👏👏👏😍😍😍
Glad you think so!
Very informative 👏👏
Glad it was helpful!
Awesome 👏👏👏
Thank you! Cheers!
Great video!!! 👏👏👏👏👏😍😍😍😍😍 and thank you very much for not adding music 😉😉
Thank you! 😃
Since the run is 15,59 can I round it off and say it’s 16 runs? And the 0,96 to 1 day?
Rounding off to 16 runs and 1 day sounds perfectly reasonable! It’s always helpful to simplify numbers for easier understanding.
Ahh I see, always wondered how that was done. You should make a video on metal injection molded parts.
I'm glad you found it interesting! Metal injection molded parts could definitely be a fun topic to explore. Thanks for the suggestion!
That's how they make Teslas, ever heard of the Giga press?
Do you have any documentation on this subject? Please let me know.
Tell me exactly what do you need?
@@AlJazarieduTechnology for producing railway rail by hot rolling and machine workshop about it. Thanks
@@leluongtran789 I have a book chapter about rolling in general.
Thanks
You welcome
How do they get the the final ID mandrel out. Doesn't it get stuck? He said it is lubricated, but what lubricant can survive such temperatures? Must be a special oil.
Great question! You're right to think that high temperatures would make removing the mandrel tricky. The lubricant used in these processes is specially formulated to withstand extreme heat. While standard oils would break down, high-temperature lubricants like graphite-based or molybdenum disulfide (MoS2) are often used, as they can survive the intense conditions. Thanks for asking, and I hope this answers your question!
@AlJazariedu Asked and answered. Thank you. So many sites & videos show a foreshortend cross-section that always made me wonder how long the inside mandrel is and how does it come out. I saw one UA-cam video that briefly mentioned a post process where the tube is rolled again and it is done in such a way to loosen the mandrel stuck inside. But it didn't explain any further.
@@divermike8943 You are welcome. I appreciate your comments.
straight to the point, thanks!
You welcome. You commented in the same way
6:02 Machining "does not change the dimensional tolerances", the wording here confuses me. Tolerances are a specification and do not change, only the pipe diameter can change (and always does when machined, just by the nature of the process). Did you mean even after machining the diameter remains within the specified tolerance?
@schizophrenicenthusiast Thanks for your comment! You're right-tolerances don't change as a specification. What I meant to convey is that even after machining, the diameter of the pipe remains within the specified tolerance. The machining process slightly alters the diameter, but the final dimension is still within the allowed tolerance range. I appreciate you pointing that out, and I hope this clears up any confusion!
@@AlJazariedu Thank you for the reply!
@@schizophrenicenthusiast You welcome
good!
thanks
nice!👍
Thanks
@BasementEngineer
your way in teaching is really simple and easy to understanding, thanks alot
Thanks a lot for your support
Amazing video! Thank you 😃
You are welcome.
How to check micro after pipe formed ?? Which location have to sample taken for inspection...pls explain
I wonder if you mean "microstructure" or "micro-cracks" - After forming the tubes, the hardness is measured if it is as required this means that the tube has the required microstructure. - Ultraviolet magnetic particles are used to inspect the entire tube for micro-cracks and the wall thickness. Hope this helps, if you have more questions don't hesitate to get in touch with me.
Micro structure how to check Pls give ur contact details
@@senthazhalp7167 aljazariedu@gmail.com
Thanks
You are welcome. Appreciate your donation
Inches? Feet? Pounds? What is this, the 1800s? Downvoted, please get with the times.
Thank you for sharing your thoughts! I value all feedback, which helps me improve my content for everyone.
@lukmanalghdamsi3189 Here is the video you want. Enjoy
White Brenda Johnson George Perez Christopher
Great, thanks
You welcome
Great
Thanks
Helped much
Thank you. The illustration is very clear
You welcome
Thank you
You welcome
i always wondered how they did that :)
Now you know.
are you planning on making a video about continuous casting process?
Yes, of course.