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Kawasaki Mule 440cc Engine Swap Ep1
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- Опубліковано 14 бер 2019
- An awesome supporter of the channel donated a Kawasaki Mule! Thanks Adam! Today we get the old engine off and the new duromax 18hp mounted. Stay tuned for more on this Mule. Don't forget to like, subscribe and share for more videos.
Parts used on this build -
DuroMax 18hp 440cc Engine - bit.ly/2X0FDG2
Comet Belt -
Stage 2 Kit - bit.ly/34iuHpg
34mm Mikuni - bit.ly/2V4WmZa
Rear Shocks -
Wheels - bit.ly/2qJPbsM
Tires - bit.ly/33C86EL
Braided Wire Loom - amzn.to/2W0AFYf
10 Gauge Wire - amzn.to/2Y0Dj23
16 Gauge Wire - amzn.to/2CjFXqk
Lights used on this build -
10% Discount Code - RBG10
3” Led Lights - goo.gl/8cfVNM
30” Light Bar - goo.gl/WtD4Qf
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Parts & Tools used on the channel - amazon.com/shop/redbeardsgarage
Quantum Welding Table - bit.ly/2HVk8jl
Everlast Welder - bit.ly/2T0V0xK
DuroMax Generators, Pressure Washers, & Engines - bit.ly/3894jRJ - Use 20% code RBG on ALL DuroMax products for February 2020.
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Instrumentals by Chuki Beats - / chukibeats
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*********Disclaimer*********
Please do not try to re-enact or recreate anything you see in these videos. We are trained professionals. Red Beards Garage does not take any responsibility for injury's created by doing so.
#RBGKarts #RedBeardsGarage
I've got a first gen, first year mule. Never let me down once in 15 years and its not even a 4x4 because that wasn't available the first year they were released. I love Kawasaki, especially their old stuff. I hope this build is a success. I'm a new sub and look forward to the end result.
Ive played with a few of them. Mules were slow and for good reason. The suspension sucks so bad that it may have been better without any. Cant wait to see this project.
Just ordered my 440cc. thanks for the awesome discount!!!
Thanks for supporting us sir
@@RedBeardsGarage you are very welcome. Thank you for all of the inspiration and the knowledge you share.
Spin that secondary clutch outer forwards and push in at the same time. Will open gap to slide or belt up and over.
You have came a long way from when you started RBG. Love ❤️ the work. Keep it up.
Hell yeah can't wait to see it finished it's gonna be a beast
Love watching you guys, and can I just say that Becca (aka Mrs Redbeard) is an amazing camera person. Stay awesome 😎🤘
I'm glad yall still got the kingqaud
Can’t wait to see this up and working , awesome stuff as usual 🤘🏻🐿🤘🏻
Solid project and good idea to ditch the old engine, if this was a quarry unit, you can bet it's been abused.
I got a old electric golf cart that's dead I'm going to convert it because of your channel
this is pretty cool man keep up the good work
Pretty kool, bringing new life to a old machine. Keep up the good work ya'll
We learned this lesson when my wife sank my Teryx4 in deep water. 4 wheelers pull side by sides crappy lol
Thanks red beard for all the good cont2
Bro I just came back here to remember these crazy builds
Thanks for the link to the Duromax. Unfortunately, my Mule is a 620, and the torque converter is on the opposite side. As a result, the head is up against the transmission. I am having a heck of a time trying to get that engine to fit. I will probably need to lift the engine to have enough clearance. I am sure it will turn out good, but boy is it a challenge right now. Wish mine fit as easily as yours did. I am using a bilge blower to move air over the torque converter, and because of the clearance issues, I had to get a longer belt. I will let you know if I ever succeed.
I’m from Tennessee and I can definitely tell that y’all are too haha love the content!
Your getting all the cool projects!
hey RBG don't forget that it needs nice pressure wash when your sorting it out too
I just picked up a 650kaw prairie engine on the cheap cant wait its buggy time.
Mules are tough our 2008 3010 can pull hay wagons and telephone poles and wherever you gotta
You make such original and high quality builds, this channel deserves a lot more attention.
And HOW CAN YOU TEASE US WITH THAT MONSTER SINGLE CYLINDER and not tell anything about it!!! :)
Keep up the good work!
Enjoyed the show as always
Hola at your boi if you need some bright lights😂
That thing is awesome I have the same one with outlaw 2 tires and a gear reduction
No you dont
@@michaelknowsall1410 shut up you jealous
@@jaked7316 and you are 10
Sit der’n smoke the tars!
Very cool machine. Just an Idea pressure wash the machine first and you will have a lot less dirt to work with. LOL.
Awesome, so glad to see this video, I've been wondering how to increase my power on my mule 550 aswell... thanks!!
Careful grinding on brake linings. 😬. They used to have asbestos in them. I’m not sure if they still do, but I’m sure anything substituted now isn’t any better; we just haven’t heard about it yet!
They are ceramic, or carbon-metallic these days
It definitely looked like the bolt on the head was hitting the gas tank when you guys were jumping on the back of the mule.
Awesome video from awesome family
You could shim the inside of the secondary clutch to have a slightly wider opening, which would alleviate the belt tightness.
i would love to have street legal tumbler on that size.
3:10 a lot of old hondas are like that too
Man stomp at that shifter a little harder
I love my king quad.
Strong as a mule
Just bought a 2500 mule this morning...Came with a brand new in the box Predator 670 and all the old parts.This should be fun...The original engine is pretty much junk.
Awesome! Might have to do this with mine. Also if you don't do a line lock burnout now, im gonna be disappointed.
Can you give us more info on that 625cc engine you tried first?
Hey you install the engine backwards. Honda clones the cilinder head goes facing back!! You have it facing forward.
I cant believe the quad had trouble pulling that
Tire was locked up on the Mule.
that thing is cool! gonna be nice with some more power for sure.
nice. making me excited to get my golf cart down here where i live and do an engine swap. the stock 2 cycle is old and tired. looking at a 212cc tilitson electric start. plan on running a stage one kit, keeping it governed and running a torque converter and a forward reverse tranny. going to be a hoot once i can get it done.
OpposingForces I just finished my 81 Yamaha g1 with a ttr 230cc 6spd and I put a turbo on it I also put a Yamaha Bruin 350 front end on it , its a beast !
As the head is hitting the tank
I would save that head and put it on something turning 9k. It makes no sense to put a ported head on a engine your wanting low rpm torque from because you going to lose low end torque for sure. That is not what ported heads are for. When you port a head your more or less moving your power range up in the rpm.
Update on the IRS buggy??cant wait to see it done
Instead of a longer belt just elongate the engine plate holes 1/2 inch to 3/4 inch towards the rear and move engine back.
I wish I could hang out with y'all
I love this channel you guys are so dang funny keep up the great video's
Niceee loveee your vids and you Inspire meee🔴🔴❤️
You fellas need a pressure washer :) peace
Man I really hope i can make it to the WInrock Meet for my birthday! And i can't find that Open & Shut penetrating oil sold anywhere online.
It's made by Lawson products Drummond open shut penetrating oils
your gonna give her ahead when the time comes lol boy oh boy
Pretty awesome, but when do we get to meet Clarence?
Man u guys should do a Jr dragster with a hyabusa
Speakn of lights I wanta run a headlight on a minibike. Do you have a battery pack or something like that. That y'all would recommend..??
Should put a honda V65 engine on it. 😁
I've got a 88 mule 1000 frame with the transmission that the motors built to would this work on it
Hey RB, I got a 2000 Mule 550, and was inspired to fix it up by your vids. Almost done, one thing I cannot figure out is where the non battery end of the ground cable actually goes??? Even looked online. Can you or anybody else tell me the stock location? Thanks and keep up the cool vids.
Just ground it to the swing arm and the engine. Thanks for supporting us man!
@@RedBeardsGarage Roger that.
Could you have clearanced the original fan to make it fit in the stock cover ? At least ground some off the fins
27:46 "Aul ooh got gubeless!"
Is the four-wheeler a suzki if so is it like a quadrunner
long shot just blown engine one mule 610 dose torque converta and flywheel bolt on the duromax or dose it need enginering ect will have look in uk if can get the engines
Man people must be sitting on UA-cam waiting g to post "First". Go outside!!!
Mike Flynn that’s what I’m saying
It's downtime and then getting a notification so you click on. Doesn't mean everyone is sat here all day waiting.
Lol at work on lunch
A lot of those are bots.
Mike Flynn UA-cam keeps on deleting these so called view bots so everyone uploading to UA-cam barely has any views compared to their other videos.
Every time you say clearance all I hear is “his real name is Clarence”
Have you ever tried to build a better performing Kawasaki 620
Can you put a 40 series clutch on mule 500 (it’s 270cc/9hp)
I'm needing to put a new engine on a 2005 mule 600. It's there anyway I could contact yall for some questions and ideas?
Best Coleman ct200u replacement carb?
Hey red beard why do you say the duralast motor has more cc than a predator 212 when they are only 196cc
I believe he was referring to the Duromax 440cc because the predator is only 420cc
woo19woo74 yeah I went back and rewatched
what was the first engine you test fitted in the mule?
Isnt a duromax engine rotation different to the Kawasaki fe290d used in the mule ? I did a swap in mine and the Honda engine I used actually spun differently to the Kawasaki so it was super slow in forwards and crazy fast in reverse might of just been me though
email me please at greg@rbgkarts.com
Duramax
I have a question about mods for my coleman mini bike I have the stage one but haven't seen anything beyond that. What parts will interchange
if its the ct200u or ct200u-ex the parts and upgrades are almost endless. Watch RBG's walk thru's on each of the four stages. It'll take the stock 6.5hp and bump it up to around 22hp if I remember his estimate correctly. If its the smaller coleman ct100u then it has the 3hp smaller engine and can still be upgraded, just not as much. At least that's been my experience, just harder to find the right size mods.
You think a 3 cylinder kubota diesel would fit in that?
Will duromax be making a v-twin motor?
Does the diff not lock on the king quad?
Vegas carts
Isn’t this gonna make reverse forward and forward reverse.
I'm calling you out for race in Arizona in my rocket 88 420cc duromax 16hp Club cart I'm having trouble uploading a video on UA-cam for the call out
I liked this vidieo just because you said jesus tears
Where is Lonnie ???
It looked like it hit the tank to me?
Put a 670 in it
Do you you know size of clutch bolt for 670 with comet clutch
Is there enough room to pull my 24foot trailer and park it
Hope you had the diff locked and super low? No way that gal should struggle pulling a kawasucky 😒
Where did u get the new motor
i own one of these and i was wondering if there is anyway to get more power out of stock engine
The motor spins the opposite direction than a regular motor I found out the hard way
That's what i tought too, but I suppose they checked before going trough all the hard work.
Ya I had a mule and I put a different motor on it and the gearing was completely backwards
Put a 670 on it.
I never knew Jesus tears was oily wd40 liquid for bolts
will the duromax run on diesel
Hey what’s up red beard, I seen u put a 440cc engine on the Kawasaki mule 550, I have a few questions what kind of clutch puller did you use to pull the primary clutch off with cause I have a 3 claw puller put it on the clutch and it broke the clutch back plate how can I take it now cause it’s really on the engine it won’t budge off I tried ever thing
No one like to fix that seats on all that fourwhelers i do jus go to joo ann store and get a piece one yard of vinyl cover and staples
What can I do to keep from flipping and snapping belts on my mb200-2? I already got a longer belt size per Gopowersports recommendation and still flipped and snapped. Only made two rides so far and each time I've been stranded.
I sold our mule 3010 4x4 for 500 bucks. All it needed was a fuel pump and fuel pressure relay.
Same turtleDexyt
Mc Hamster yaya❤️
It’s Great you get free stuff from Gopowersports because they send me junk, just got a bent Axle
lazydog1964 I’ve never experienced that problem, I’ve only gotten perfectly packaged nice parts from them. It’s mostly just a few guy shop so if you contact them they’ll probably replace or refund it for free.
I got 2 from them that were oversized, ordered 1'' got 1.118''. They took money off for it but by time I paid shop to turn them down to speck they were 25 bucks more expensive... I use bmicarts now... Cheaper too!
No complaints from me. Go power sports
I need to rebuild my kaf300 Kawasaki mule engine