How To Build The Clutch Side of a Honda TRX250R ATV | STEP BY STEP | Project 250R Part 29
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- Опубліковано 7 лют 2025
- How To Build The Clutch Side of a Honda TRX250R ATV | STEP BY STEP | Project 250R Part 29
In this video
How to assemble the clutch (Right) side of a TRX250R four wheeler.
Tips and tricks for installation
NPM Cover Give-away!
The motor I am working on in this video is from a 1987!
Tools in this video
Kobalt Drill Driver - amzn.to/2YqLrLS
Dielectric - amzn.to/2KJZO5S
Blue Loctite - amzn.to/2WzKn5C
Klotz Flex Drive 30 - amzn.to/2UQHZY3
Large Torque Wrench - amzn.to/2Cf4YFT
Small Torque Wrench - amzn.to/2YFSazY
Milwaukee 1/2 inch driver - amzn.to/2CbAl48
Permatex Gasket Spray - amzn.to/2zK8Vla
2lb Dead Blow - amzn.to/2BhQRzj
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DBC Racing
Website: www.dbcracing.com
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I own the license to use any and all music in this video.
Yo man, you rock for watching my video! 🤘 What do you think of the colors on the motor so far? Links to tools and chemicals are in the description by the way!
I am rebuilding my lt500 right now. and I was wondering if the shift shaft has to be in a certain position on the shift drum?
It is kinda hard to explain
Bro it is looking so good!! My mind is blown!! 🤯
Your colors are perfect bud.
Probably the most detailed quad videos I've seen. Motor looks to good to be in a frame
This guy has to be the most underrated UA-camr ever, the detail that goes into these videos and the shear quality is just insane. Keep it up man👍
I got my UA-cam Master Mechanics Cert watching your vids.. Honestly, made rebuilding my crank possible by myself. Thanks
Since I started watching your videos every time I’m working on my lawn mowers I find myself double clicking the torque wrench when I’m tightening my blades back up. The sound of a torque wrench clicking gives me the same satisfaction as a dad clicking his tongs before flipping a burger
Been binge watching these videos while I am recovering. I had a 250r back in 2010, scared the hell out of me.
Good luck on your recovery bro; thank you for watching!
Getting close!!! Make sure you get some paddles for Silver Lake! Riding on the sand is so rad, especially when you have traction!
Best build videos ever! Not missing a single video!Awesome colors so far, huge fan of your work💪🏼🤘🏼
Yamaha Blaster thank you for watching! 🤘
That grey/blue cover with the matte finish is nasty!! 🤩
Man thanks for making this video. I forgot how to line up the balancer and you reminded me very clearly. Nice meeting you at Sahara 250R legends. Rock on 🤘!
Your doing a great job being new to the 250r. Nice refresher for me to watch your videos even though I just watch because I'm a 250r junkie. I got the very first trx250r my honda dealership sponsor got in. His boy got the blue and white and I got the red and white! Greatest 4 wheeler ever made. I won a lot of races on them bikes. Still have 4 of them. A leager narrow frame, Walsh modified stock frame tt racer with aluminum subframe, houser crf450 hybrid, and a stocker. Need a roll design to round out the collection.
Bro! These videos are seriously next level! I’m blown away...
I love these video's! You don't really see these quads in my country so it's very interresting to watch. I'm from Belgium by the way! Keep up the good work!
I godda say good job on your first 250R. All the pitfalls i know of i waited and waited and you experienced a few,,you did your homework first like with the kickstarter. Good job Brah🎄🤪🤙
I really love the logo on the motor
Thanks man had a piece I had no idea where it went after tear down lol
Very nice very nice can't wait to see it done.
Thank you bro! 🤘
Looking good bro. Outstanding work and content as always. Keep up the great work and stay healthy and safe. You’re the man.
Thank you Rex G; you're the man!
Looking killer Man. I think that FDE cover is really going to pop alongside that water pump cover once you get that on there. Itching to see this beast in the frame! Thanks for the awesome content and inspiration.
Bro, I'm loving the way this bike is coming along. I want to rip that thing. I've never ridden anything like that... Except in video games lol
Thank you bro; come to silver lake next month and I will let you rip it, just remind me of this post 🤘
Let's get it done brother 💨💨💨
Nice build with good instructions.. do you by chance sell those trx250r custom engine stands?
I want to see that trx250r run 😍💪💪
Love this build
Do you think it will have a chance against your Banshee? A race 🏁 video would be sweet!!
Beautiful!! 👍👍
I followed the assembly process in this video however am now getting a ratcheting sound from the kick starter gear after start up, with the kick starter banging back and forth. Any ideas why that would be?
Yes love your videos
Thank you JJguy Gaming and Humor!
Wow sweet look
Awesome show man!
Thank you Stephen Hicks!
Michael Sabo I am a 21 year Army retiree and I love seeing projects like this. Thank you for your contribution to the service members of this great country!
Hi Michael, did you apply anything to protect the finish on the centre cases?
Engine looks minty :-)
You do nice work!
Looking good brother!
Thank you bro! 🤘
Wicked nice man
Thank you Keith Parady!
so nice thanks ...i think im going with the skuffed look for head cyl cases
Love your vids
Hey Mike. Another great video. I don't mean to nag, but you really should consider calibrating your torque wrench. I hear that UA-cam has lots of videos about it! Also, the owners manual for your impact gun probably lists the torque values for the various impact settings. I bet that they are lower that you think.
This is a great idea; something I've never done before; I will look into calibrating it! Thank you Leo!
When you were talking about your upgrade on your push rod, I assume you got the upgrade kit that comes with that top had lookin piece and then the pin bearing as well?
Looking sweet good job
Thank you Nelson Karrer!
Bro that was so clean that engine is gonna run so smooth 👍🏼. (Stop milking it lmao) awsone vid bro.
lol 😂 Thank you bro! 🤘
The colours are coming together
I'm proud of my self on how fasted I clicked.
Lmao; must have been that speedy cola
What's up Michael. Keep up that awesome work. Question for you. Where did you get that engine stands?
Thank you bro! The engine stand is available at tlr-online.com/trx250r/engine_stands . If you tell them you saw it on my channel that will probably make them really happy!
Hey Michael, that clutch push rod is from an '87-'88 TRX250R.....and you utilized the '89 update kit bearings & parts....I have a feeling it's gonna be too short....You can still get the '86 & '89 push rod (they're both the same length) from HONDA Part#22851-HA2-670 $17.43 or if you buy the '89 clutch update kit you get everything (rod, bearing, pusher, washer) Part#06220-HB9-305 for $90.81. If you rotate your clutch actuator and it goes too far.....that's the problem.....the extra washer may help....also I noticed the clutch PRESSURE PLATE is a '86-88....(HA2) you need a '89 (HB9) Otherwise...Great Video!!! Keep up the great work! :)
Good job on the water pump washers,,most people leave one out. Next time try not to touch the mechanical water pump seal with your fingers🤙
Great Build! What is the part number for the extra trust washer?
Larry wheels intro haha. 👌🏼
Look's sweeeeeeeet🤟🤟🤟
looks great man! I'm working on getting an ltz400 road legal in pa with a south Dakota registration! just waiting on my plates
Thats rare man! You never see road legal quads in PA
where do you get that clutch pusher with that pancake bearing. i couldn’t find one like that anywhere??
Awesome vid and bike
@Michael Saebo I've watched these videos several times on the engine build as well as the series with Dave Moore prior to getting ready to build my ATC 250Rengine. My question is on the clutch shaft that goes vertically in the cases with the spring and washer, did you have to get the other components that are in that hole and install them or were they left in the cases during disassembly? I know one of those parts is discontinued the needle shell#12 on diagram and part #91002-HA2-003. I was wondering if you knew another source for that particular part. Thanks. Anyone else that sees this comment is welcome to help a 250R brother out.
Awesome looks..
Is it normal for the clutch basket to have some play?
Gettin all kinds of sponsorships from NPM and PRP it seems like. Build is coming along bad ass. And you mentioned silver lake in the last video, who all ya goin with.
Yes NPM and PRP helped out big time on this build; especially NPM! There is a 250R meetup there; I will be there with a few friends and the guys from DBC Racing 🤘
Lookin good man! I know your ass is getting stoked! Gonna be such a sweet look when she’s all together.
Oh hell yea man!
awesome
Is there every gonna be a Michael sabo and pete Hager colab?????????
More than likely; we have spoken about it 😎
Michael Michael your my hero can I have your Autograph 😆
Lmao; thanks Johnny 🤘
tip for seals and girls . never go in dry lmao
How much does shop charge to do clutch
Never touch that ceramic on the water pump bearing. Wear latex. Those water pump seals are always fun.
What engine stand is that
All my friends and I take turns when you're at work
The last time i was this early welll idk i havent been this early.
Haha, thank you for watching man!
pay attention to detail . if you do not pay close attention to detail that motor will not hold together . you have to be on your A game when building a 2 stroke with this much power turning the rpm that this will turn . YOU look to be doing a very fine job . the true test will be a year of riding . lol
Thank you brother!
NO WAY this is part 29 lmao has there been that many already
I thought the same thing; I went through and numbered all the 250R videos last night and couldn't believe there were so many lol
@@MichaelSabo geeeze lmao and more to come
God I feel so dumb now because when I rebuilt my rm125 I didn’t even think about putting the kicker on to help get that spring in place😂
Lmfao! 😂
🔥
oh shit i missed that in the other video that this was a hotrod crank . why didnt you use the factory and have it rebuilt ? factory is so much better than that hotrod tywain crap . the first hotrod crank i ever ran 2 years ago barely made it past brake in before the bearings started coming apart . then i brung it to a local machine shop to get rebuilt and it wouldnt even come apart to be rebuilt . the machinist asked me if i had the oem i said yes and he said bring it to him to check out and was still good .
Interesting; hopefully I'll have a better experience. I am running a OEM 8 ball bearing on the crank so that should help. This is the crank that ESR sent me with the setup. I've used hot rods with good luck though; so I'm confident this one will work!
@@MichaelSabo do you still have the oem ? and the 8 ball upgrade is good . but look up on youtube hotrod crank problems . hopefully you do have good luck
18:05 I broke two in a row trying to fix my clutch lol so I just took it to a guy
What is his upload schedule
Its been sporadic; I've been uploaded as soon as I get the video done. However; I almost always post at 7:15 PM ET.
Michael Sabo thank you for the reply
lmfao, when i put a penny in my gears on my raptor the fucking gears cut through the penny. They were tight asf but we got it lol
Lmao; I've heard of that happening
Guess tge cover was given away 😢? Lol
Did you bench test your transmission? LOL I made that mistake
Keep the 250r don’t sell it
Take your medication, Michael Sabo!
First! 🤟🏻
First
Ok so you have basically built a new ride and made many mods but at what cost ? What I mean is if you were or are going to sell , what kind of money are we talking ? Only reason I bring it up is because you can finance a new ride at a dealer and even a used ride but between individuals you would have to take a personal loan. Believe me I see what you are doing and you are making a wonderfully strong durable ride but it looks like big money to me. Guess it's the business side of me thinking if I did this I would run into clowns who want this top dollar ride but only want to pay bottom drawer prices. Inevitably I take a loss so my business side says stock rebuild and resell at a modest profit. Easier turnover. Sorry I'm older so i analyze everything monetarily. I watch these wonderful car builders turn out top dollar merchandise like you're doing and these rich dicks won't pay what they're worth so they make a small profit. That sucks.
It's ironic, and tragic, that the buyers you describe probably charge $$$ for their professional services by the hour, and yet they think that your time has no value.
@@leopfeffer2419 definitely so. They say the rich became so wealthy because they don't pay the true worth for the things they get. Yet cash on hand even though it may be considerably less than the fair asking price often buys more because of availability and need. If I build a car easily worth $ 150,000 and I'm led to a wealthy buyer 9 times out of 10 even though the wise man starts high the actual profit will be low. That leads me to have to push my people harder to produce more just to in all actuality break just over even. We all live in a constant state of change. If you ask for a quote today for a vehicle and then give me the money tomorrow the cost of parts can change. At that point the buyer holds the cards because I have started the project and if I say it's going to cost more they may not care. Hence the hangman. Surely you can find a buyer who will hopefully pay your price but how long can you afford to wait ?
It's definitely a hard way to make a living... luckily I get paid to make my videos, so that makes this worth while to do; but realistically there is already more than 16k into parts and the bike. I've had 2 offers of 20k which is shocking honestly; but even at that; am I making any money at all after 8 months of building this and the hundreds of hours of labor? When I would do this for cash before UA-cam, they were always very basic as cheap as possible builds/fix ups so that I could make a profit on the machines.
@@MichaelSabo I was just curious. You do such good work I would hate to see you take a beating. 😉👍👌
tart
I understand you're buying random parts that you think of, why don't you be logical and buy parts that actually match in terms of the colors and stuff! You must have a strange mind, man!
My video says 24 minutes ago but all the comments were 25 minutes ago
UA-cam is weird lol
Please do shorter videos
Looking bad as*