Today we test rip the finished Vaydor and I dial in my CNC router - AMPLIFIED
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- Опубліковано 7 вер 2024
- Today I dial in my router so that I can make more accurate cuts and then I go to Rafa's shop to check out the finished Vaydor.
Subscribe for daily videos about my body dropped, Subaru swapped, Volkswagen Type 3 (The Mule) with a full McIntosh stereo system featuring a 6th order bandpass 8" JL W7 subwoofer box, custom SunFlash fiberglass kickpanels and dashboard with iPad mini install... AND my Ford F150 with iPad Pro 12.9 dash mod, Audison 8.9bit Prima car audio system featuring "on axis" 3D printed tweeter cups for a set of SQ tuned, actively crossed over CT Sounds Strato components. Laugh with me as I have fun attempting to make cool stuff with my set of Mobile Solutions tools and CNC router and plasma tables! Currently working on my 6th order bandpass blow through enclosure for the F150 system, and a transmission upgrade in "The Mule".
SOUNDMAN -------------- goo.gl/5Spv9g
CT SOUNDS --------------- goo.gl/NWNQlC
MOBILE SOLUTIONS --- goo.gl/iOqFBu
US ALTERNATORS ------- goo.gl/w3aBZV
Xtreme Auto Sports ----- goo.gl/GvzsWm
Thank you for watching AMPLIFIED #628
Tune in everyday for non stop comedy, DIY fabrication and vehicle customization from award winning car audio installer Doug Bernards, Inventor of the patented iPad dash kit available at SoundmanCA.com.
a vented door gaydoor
the dude
Rip it to the limit
Spaceman Rick ripped it
the dude pinned it
No scissors door
Oh look hatoor lol
Doug. On the CNC. Use a sheet of MDF then level it off with a large bit. Just hit it with a 1/16" pass.... Oh. Table is way off. You should shim the aluminum table and get that as flat as possible before the waste board goes on. Then you will get much better results and waste board will last much longer.
Clickbait - video start at 16:09
The gay part
GOOD MORNING EVERYBODY!!!!!! I HOPE YOU GUYS HAVE A GREAT WEEKEND!! :)))
SoundmanCA , ey bro r u guys located in CA? And how much do u guys charge to build the kit?
I randomly ran across Doug's channel a couple of weeks ago and have become fascinated by his friendship with Rafa. I think some graduate student student researching friendships should do their thesis on these two.
we use a 1"1/2" thick spoil board made from mdf...melamine ruins diamond tipped bits if you cut into it just use mdf easy leveling and replacing when fucked up...keep it up love the show
Good thing you have awesome quality control Doug!!!
What you should do is get a piece of MDF as a subplate. I don't know how much Z travel your router has, but what you could do is get a piece of MDF as a subplate and put 2 pins in adjacent corners (top left, lower right). Then what you could do is actually make production fixtures. You would build top plates for each piece you're making that have the pin holes in them. Drop the top plate on to the sub plate and the pins locate it perfectly each time. Then when you write your programs, program them all from a similar X0,Y0 home position. That way you never need to set your home position. Just drop your top plate on, tape your material down, load the program and go. The same can be done for your Z0. Set it at the top of your fixture plate. What this does is even if you cut all the way through your part, it will be in the same exact spot every single time, eliminating the need to ever change out the top plate fixture. This will also eliminate the fluctuation in your Z height breaking through the part, because once you get everything dialed in, it will make your setup times so much faster, which of course makes you more money. Which you can then put into things like, I don't know, the Mule. Or the T-bird. Or taking Rafa's mom out to a fancy dinner so she'll stop complaining about having to eat at Taco Bell all the god damn time.
Doug that is part of the standard procedure when installing a new spoilboard. You need to fly cut the whole thing so it is perpendicular to the spindle. Also you should be zeroing your Z axis for every cut routine.
Please use that Ken Jeong clip as much as you can. I was busting up and it fits the show. You are the man. Gaeeeeeeee!
Hey Doug we always used mdf for our waste board on our enroute machine. Just thought i would throw that out there. Keep up the good work.
Doug you are gonna have fun trying to pry that board off of the tape man. Nice solution is drill some holes in several spots in the middle of the board get t-nuts for the t-slots on your aluminum bed and screw down your board with socket head cap screws. Tighten down the board from the middle out to the edges for perfect flatness.
I have old VHS tapes my dad made (RIP) that I haven’t watched in well over a decade. Makes me want to head to eBay asap. ❤ It's people meat!
The next time I get pulled over I'm going to pull a Rafa
*Raises glasses "Now is not the time for this" :P
I love this kit plus the K1 attack!!!
10:31 the soundmanca walk AGAIN, DAMMMNNNNN mind blown!
Doug, you could drill and counter sink along the slots on the table and bolt the board down flat. And if still not flat all thru, then you would face mill the surface.
First time here. Came for the car, stayed because the vid was funny as hell. Subbed
the gaydor is dope if you ask me and I noticed the wet wet on that dash kit ...rafa is a great technician
That wastegate sound was amazing
If the double sided tape doesn't work out. You could counter sink a machine screw into the spoil board and use T-nuts that fit in the aluminum extrusions of the table to bolt the spoil board down to the table tight in the middle.
Love the Rafa mom jokes, keep’em coming.
I think when they threw your CNC router machine off the truck it bent the aluminum table
shawnkarvonen, I think Rafa's mom took a nap on it, tbh.
Doug. Take this for what it's worth. One of my on site customers whom have quite a few Cnc machines in their manufacturing plant. Always do a leveling run anytime they replace the spoil boards. They also have vaccum on the bottom side of table to ensure the table is 100% flat ....
We use on our CNC router a piece of 1" thick mdf then level it with a light pass. And then as our spoil bird we use quarter inch mdf and just change that
Doug, looking at it, your table is bent! I think all those times you have stood on it has bent it right in the middle. Look underneath how it's supported in the middle. It bounces up and down every time you shuffle across it to the beat.
There is no way even Home Despot board is that off.
Feel the VTECH!
Though, even if you do straighten it out (if it is bellied), it is still a good idea to do a level pass.
Happy Friday YALL! Wish me luck, taking an exam today and this is the way to start the day!
Gilbert Aispuro, good luck.
Gilbert Aispuro i wish you all the luck in the world........gilbert
GOOD LUCK!!!
Thanks guys and DOUG!!!
You find out if you're the babby daddy, yet?
dude I told you to run a leveling pass in the comments when you first got ur cnc shame you missed it... probably cuz the trolls got ur attention and buried it in the comments. Glad you figured it out though it will help with tolerances loads.
box looking goooood Doug
That's a swell setup you have there sir!
La ching ga! Que the mariachi band @14:52... Good episode DB have a good weekend
Put the Double sided tape on there like you did in the video, then put something heavy like Rafa's mom on there to ensure that the board is firmly pressed down onto the Tape.
Also if you are going to be doing leveling cuts on your spoil board often you may look into getting a larger fly cutter, or a Face Mill cutter. Finding one that would fit the chuck on the router would be the only issue. Try a company called MSC, they are a supplier for machine shop equipment. Or try any local machine shop supply to see if they can find you a larger Face Mill/Fly Cutter.
AWESOMENESS BROTHER BASSHEAD HAVE A GOOD WEEKEND SIR
ENCLOSURE DOUG LOL
Just slide wooden bars to the wider parts of the T-shaped grooves in the router table, and screw your spoilboard in those to get a overall tight fetting. Sink the screws a little. You're welcome.
Give the mule some wet wet love! Would love to see more work on the robot alien dash.... lol
Use MDF for your spoilboard, I buy a 4x8 sheet of 3/4 MDF and then run a surfacing pass on it to make it level to the machine. No reason to use melamine since you are just going to cut it up anyway.
I would think that the best way to level the board would be to flat cut it with the CNC itself since it would be zeroed by the cutting head itself. I'm not sure what the price is on them, but if your table was flat, you could use a planer to flatten them. You could have a replacement, swap them out and run them through as needed. Would reduce some time since you wouldn't have to run a full levelling program before a production run.
Looks like your table may not level. The wood may be crappy but if the base isn't good it will make it worse. Raise the one corner that didn't cut to make it more level. It may even be the floor. I know you set it pretty good but I would double check it. This will save you time on replacing that board with fewer leveling passes.
I was one of the first, if not the first, Patreon subscribers and I'm not on the wall. DamnBruh
These videos are hilarious. Keep it up.
dude get the biggest bit you have and run a run a leveling pass on the bed as the beds are out big time, then majority of your boards will be perfect rite a program to the largest cut size it made a huge difference to mine
Doug, your a goddamn genius!!!!
Dude. When you were standing on the CNC machine i could see the deflection in the table. I am not familiar with how that machine operates but it looks like you would benefit from adding some supports in the middle of the table to take out some of the sag. You could take some steel bar and slide it through the clamp channels on the table that might reinforce it enough.
That Gaydoor shut at the end tho...😂😂😂😂😂😂😂😂😂😳😳😳😂😂😂😂
You could use a thin sheet of wood like the 1/4 inch or 1/8 inch I'm not sure what the thinnest panels are and put the thin panel on top of the spoil board that way it's cheaper to change it out
It doesn't matter what you did Doug! The gaydoor was going to be finished before the Mule
Hey Doug , think you should use mdf board not melamine . Once you take the melamine off the board it will tend to bow.
The moisture in the air will do it .
Cheers
Looks like a knuckle buster with that shifter so close to the center console.
Subbed idk what this channel is about but the content is funny
That Turbo Wistle :O
Dude! Did you see that big ass flaw in the paint!?! My eye was just drawn to it like rafas mom to Doug's hang downs. J/k , Doug shifter bezel looks good .
You need to see if the table has no warpage or low spots. Table may be out of adjustment. May have adjustable levelers under table bed.
Doug. You may want to get a planer to cut the MDF to a uniform thickness before making your parts. That would help with accuracy. Just my .02
Haha. That's dumb
If you can use thinner material to start with for making the parts, then buy thicker spoil board, screw the melamine, use MDF for spoil board. Then....when the spoil board is all spoiled up, take it off and use it for material to make parts out of!!!
Surface the spoil board when you install it, also zero the Z on the spoil board and then manually add the thickness to your Z axis. EX: after you zero the Z, enter Z=+0.250"for cutting 1/4" MDF.
I actually kinda like it cx (: 😂good job Rafa can't wait to see the mule done
Stop hating on the car for being an affordable custom car stop comparing to cars that 99% of the population cant own and lets start comparing what you get. A sick looking fast car you chose the details on for around $30k or you can by the new civic si for that price or a base model mustang or....you get tons of new pieces of shits that will lose their value the moment you buy them and they wont be what you want.
Angel Plaza you really think the car is fast lol
That’s just a body kit on a slow car
ShadowClaw You can pick up a Corvette engine for less than 20,000. Still extremely cheap.
This car is way more than 30k to put together
Or you could spend the 30k on a used c6 corvette zo6 that has more horsepower and actual safety features. This things a piece of shit nothing with an aftermarket boost last more than a couple of years. You clearly have no idea what your talking about when it comes to cars. Also for 30k you could get a used c 63 amg with a maintenance package. I mean the list goes on and on, what a shitty way to spend 30k.
Why do you need a solid board for your sacrifice board? You should be able to rip a board and run in through a planer to a consistent thickness and then put it down in intervals of your choosing. If you had an inch or two gap you're unlikely to have enough deflection of the board above you want to cut that it would impact the final product. If you think it will deflect, then you just butt the boards up against each other. A planer was designed for this leveling work. Not sure what impact the additional cycles will have on your mill however. Plus, by doing as I'm suggesting you can just replace one segment that wears out rather than the whole thing if only one is getting too cut up.
Chris Meirose Doug doesn't have a thickness planer.
So the vaydor is done your dash is dripping wet wet just gotta wait 3 months for the paint to dry on your box. Then soon as the F-150 box is installed California will think it's an earthquake from all the ground pounding bass.
That blue honda has some good vtec. Shame roflar (is that right?) Can't drive it properly. Must be used to automatics. Lol. Love the show. So entertaining. Keep up the good work :)
Ha vador door isn't heavy enough to close. Counter sink some holes in the plywood to hold it down in more then two places. Peace Doug.
MIND BLOWN
you guys drive on the wrong side of the road!
Badgger_36 the right side is the right side to drive on makes sense
I LOVE DAT CAR!!!
at @12:30 . . . . if you're not "SEALING" that raw board . . . . the MOISTURE in the air will cause that board to swell and you will CONTINUE to have problems like this (I'm Just Saying) . . . . By the way, I love your page (along with all the humor)
You could also make your zero off the spoil board but you'd have to redo your program to go off the bottom and that would fix it
Hey doug have you ever put a straight edge on the cutting table to make sure its flat. Seems when you stood on it i could here it stop cutting. Might not be the wood thats the problem.
If you know cars you know the g35 is a tuners car that can reach over 1000 hp and you can always do engine swaps like a lot of vaydor owners do( not towards you Doug)
speaking specifically to the thinness issue in the kits pocket area, why not use a thicker stock for the back piece? then your tolerances would have to be so precise to make sure it doesn't wind up paper thin.
Lowering the bit and kerfrikin BOOM.
Also a good carbide bit will cut aluminum no problem (though it is quite loud), so maybe ruin a 30 dollar bit and run a leveling pass on the actual cnc table. Good Luck!
Hey Doug I think you should use your crazy ass skills to build another legendary bedlined MDF box with some plexi windows to sound deaden and protect The Mules air compressor.
The iPhone slider kit would piss me off taking the case off every time. Looks good though 👍🏼
The most exciting thing that happenes in your videos are when you go to rafas lol just make your videos about him from now on. Lol
Nice video!.
that beautiful sound of the turbo tho!
I like it when the " slats " lay on my wood!!! Ha! Goteeeem
Damn and here I thought I was extra disrespectful to my friends 😂😂😂😂😂😂😂😂
Damn V-tech was in full effect! LMAO
Iration. Good choice
I actually drove by and stopped to check the car when it was parked outside!
Soundman playing freestyle
Is the floor level? Is the table frame tight, square, true? Is the travel of the tram true? Plexiglass is a hard sacrificial board, won't kill the bit- but would last way longer than that Chinese dog food poison. Q: Why is the bezel a separate piece? After all (plunge) cutting is done- would a simple bit and separate program bevel (chamfer) the bezel? Or- chamfer THEN plunge cut the iPad pocket? Then- build a jig- that holds the pockets upright, and router the interface socket holes? Minimal fine sanding, primer, then a color or raw, suede backing installed or not (price varies with completion). A "paint booth" with "drying area". I worked in a few factories, and have seen automation first hand. A metal mold, mold release spray, and fiberglass with a UV room might be better than MDF and routing. The mold is sometimes big money.
Stick a mag-base dial indicator to the router head and see if the bed itself is flat.
Make a spoilboard out of 2x4's level them up then just level them every few weeks.... Just a thought....
If your CNC router will cut aluminum, can you cut the actual top flat. That might make the spoil board sit a little more level.
Just a thought about you spoil board you could try 10mm Foamex Board it's Foam PVC used for Signage just a thought
Flip the board over and get you some washers so they raise the board up to that thickness then take your level cut so in a shave off everything that's not level or even
The vaydor is basically a show car since it's performance are inferior to its looks but I still like it the interior looks dope and exterior mean
10:10 the music and your feet .lmao I thought you were feeling the music
Could you use MDF spoil board?
"Damn i felt the vtec." "No you felt the boost." "Oh so they put vtec in it?"
Not sure what CAM you're using, but if your router controller has additional inputs, I've seen a lot of people use a microswitch hooked up next to the spindle to run a levelling pass which sets the depth zero if your material has waves in it.
i love your video's man
How many feet is the router table sitting on? if its sitting on 6 feet that could be your problem. however you did solve the problem in a correct way.
saw a vaydor kit on an older infiniti on long island... looked like hell. hard top wouldnt allow the windows to close
You could use a pvc spoil board.
Aye Doug, i think you got some crud on your camera lens. Thought it was my phone for a sec but i noticed it on another soundman video so I'm gonna point the finger at you and not my cheap ass phone. It's really noticeable right before you and Rafa take that test ride
when u put a new peace of spoil board you need tto cut the top one time to flten it to the machen
You need to drill holes and bolt your spoil board so it doesn't bow up in the middle
The mule finished,, lol !! my grandkids are probably gonna see that episode haha and when your close to done your gonna have to modify it to access it from your fucking walker... But seriously though that thing is freaking sweet and just keeps getting cleaner and more refined
some of the mdf might be swelling on you :O EXPLOSION!