remove this from your table saw IMMEDIATELY
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I've had this Ridgid R4560 table saw for almost two years, and it's finally time to fix the massive gap in the side and outfit it with a proper router table extension wing complete with router lift!
Follow these easy steps to add a router table extension wing on a Delta 725 or Delta T2 or Ridgid 4560 cast iron table saw, but these general instructions work for adding a router table lift in an extension wing for just about any table saw.
Anyway, I hope you enjoy this video and as always, if you're building something cool, tag me @SpencleyDesignCo on Instagram so I can check it out!
*DISCLAIMERS: Some of the above links are affiliate links. This costs you absolutely nothing, but pays me a small commission and helps me continue to create this FREE content.
📖. Chapters 📖
00:00 - Identifying the Problem
00:45 - Material Selection and Breakdown
02:38 - Assembly
03:24 - Fitting the Router Table Wing to the Table Saw
05:15 - Adding the Router Lift into the Extension Wing
08:00 - Getting the PERFECT Fit for the Router Plate
10:00 - Bringing the Router Lift Perfectly Level
12:20 - Addressing Your Questions
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Franklin. Great video. I need a portable work bench/ work station for doing carpentry jobs (on the work site). I have that huge Rigid 12" sliding miter saw that's a pain to have to pull out of my work van and carry over my saw horse/saw table so I'm thinking about designing a rolling work station that my saw can stay fixed on and that has large cabinets underneath to carry all of my hand tools so I can roll out all of my tools and equipment in one go without having to lift hundreds of pounds worth of tools or make multiple trips from my van to wherever I'm setting up on the jobsite. I was thinking maybe an electric motor could even help make it easier to roll (for slight inclines up driveways, going over loose, uneven ground, etc.). I usually work at houses that are towards the end of the construction process but usually the landscaping hasn't been done and I often have to get it up over concrete curbs and flatwork ledges so I definitely need large, off road wheels. It'd also be nice if I could secure the entire work station/saw table so I could leave it on the job overnight without having to worry about my tools getting stolen. I think something like this would be great for a lot of contractors so if it's a project you'd be interested in doing and making a video on and maybe making plans for, that'd be awesome. Thank you. God bless.
Franklin
I am eternally grateful to have your channel and channels like yours who put this info out there for hobbyists like myself. I am a music teacher and just do DIY work around our house and love having a woodworking shop that looks pro, functions well and doesn't cost as much as those who can get a return on their investment. I can't tell you how many times I watched a video and said "welp, can't justify that buy". It's rough out there but you make it less so. Thank you for the plan. I've been waiting for a way to get my router mounted to a table since I got it! :D
Franklin. Two suggestions.
One, when building the extension table top, do not glue the plywood top to the frame (i.e. just use the pocket holes to mount it) and then laminate a piece of Formica (or equivalent) to the plywood. Then install it as you did. Formica is super durable and slick, and can be made even slicker with paste wax or similar product (and a lot less hassle and time then dealing with epoxy). Other positive, at least for me, I used white Formica on mine and I jot project notes and measurements on it all the time with a pencil, then wipe it clean with Windex when I'm done. And if you're really OCD (like me) build two plywood tops at the beginning, and store the second one as a replacement for when the first one gets worn or banged up. And it will over time.
Two, since you're running essentially a stand (i.e. not cabinet) saw, build a complete cabinet base under the entire length of the saw and router extension with drawers for storage and dust collection built under the router top, then take the legs off the saw and mount it on the cabinet. Positives: Lots of storage, dust collection for the router (and saw if you want), and way more stability under the saw given the mass or the cabinet and stored tools. Put it on locking casters if you need to move it around, or adjustable feet if its gonna be stationary.
Franklin: yeah. I totally agree with the Formica. I used it for an extension table on my table saw it's great.
I'm trying to get my hands on some compact laminate (phenolic core with HPL each face) for my next extension wing replacement
Franklin, thanks for this. I’ll certainly build this into my tablesaw soon.
Franklin. I recently had surgery on both of my arms, so with all the time I've had during recovery I have started to get interested in wood working. I came across your channel a week or two ago and have felt very inspired by your videos, you really do a great job of making this skill feel approachable and I very much appreciate everything you are doing here. My first project is going to be a cross cut sled for my table saw. Keep up the great work, and see you in a future video!
Franklin I love seeing your shop setup. This router table addition to the table saw is so smart. I'd love more on having a functional shop in a small space.
Hey Franklin, that was a very helpful and informative video. I enjoy watching all that you do. Keep up the awesome work and keep the videos coming!
FRANKLIN: As a blind woodworker I love your description of the activity you do. I wish I was lucky enough to utilize all those Kreg tools. Please do more on dust collections and router issues.
How does that work being blind and working with power tools? After 30+ years of experience I have a pretty unhealthy fear of tools and respect too and I can see fine. I couldn't do what you do
@@woodworkingandepoxy643
We have a blind woodworker in kc he sold off most his power tools and does lathe work now, but he's got a lot of experience on the lathe. The guy makes some amazing stuff. But he was woodworking long before he went blind.
There was a news article in the paper about it I met the guy and had similar questions. His house was off the charts.
Beautiful older home in perfect shape.
Inside and outside.
Found your channel last week. It’s great to hear you explain everything in easy to understand language.
Many thanks.
Franklin, sorry im late finding your video but i like what you've done here. I follow wood workers of all types but love the fact that your setup is what the average man can have around his shop. Varying tools of different brands is right up my alley. I have a very unorganized shop thats on the small side and this is something i 100% will be making in the future. Great idea and appreciate the tips, definitely learned something 👍👍
Franklin, enjoyed your video - the extension came out really nice. Your choices for finish made total sense for what you want out of it. Your shop looks tiny which makes your channel even more valuable to those of us with small shops that serve multiple functions! I'll definitely subscribe and look forward to seeing all your content. Kreg, whatever you are funding this guy, double it. He's making you look good without all the commercial hype. It gives way more credibility to your tools.
Frankin, well done. I love how the final finish came out.
I made one for my R4512 a little over a year ago. I used a piece of leftover melamine (from an enclosure I made for our daughter's bearded dragon). I made a frame underneath, like you did. I used the holes in the existing steel wing and the spreader bar to fasten the router table to the table saw. Fits like a glove. I made a router fence using plans from #dpmakesstuff. I made it a little taller and added some t-track to the upper face of the sliding fence pieces. I made my own stop blocks for that. I then made my own dust box. I got the T-fitting from Rockler so I can hook up the 4" hose to the dust box and then a 2-1/2" hose from the fitting to the router fence (when needed). I added a pinwheel vent to the opposite side to allow proper airflow and I get no dust on top or below, regardless of what I'm routing. The only thing I didn't get was a router lift. I just use my Bosch 1617 with the aluminum plate that goes on the Bosch table top router table.
Can't wait to see the fence and the dust box that end up making, or purchasing, if that's the case. Great work on your new router table. Here's to many years of service.
Thanks for watching and thanks for the support!
Franklin - what I like most about your videos, is that you're working in a space and using tools closer to my own shop. Very cool and thank you.
Franklin. This is by far the best video I've seen to add a router to my Delta table saw. I will make this my next shop improvement project. Keep up the so helpful videos
Franklin.
Great video, Eric! That black finish really goes well with the rest of the table saw. If I didn't know better I'd have thought it came with your saw. I would like to see you build that box around your router lift. I've seen several videos of people doing it, but would like to see your take on it. Also, you might find your router will be much quieter once you have a box around it.
Thanks for watching! I’m definitely making a box to help dust collection very soon
Franklin
I’m sure someone else mentioned it but high pressure laminate (Formica) makes an excellent work surfaces. Cutoffs from countertops can also make excellent work surfaces, make sure to seal all of the exposed surfaces
Franklin here too. :)
Yup. A full 4x8 sheet of countertop grade laminate is about $55 and will be good for many projects. That's what I used for my router table extension wing and its fence.
@@wildpat03 yes, but make sure your core is dead flat. Otherwise you are probably going to have unsightly bubbling.
@@chuckschillingvideos 1/2" MDF glued to 3/4" good quality plywood. It's mechanically flat.
Franklin - As a new woodworker building out my small shop, space is of utmost importance. Thank you for this idea and love your encouraging videos!
Franklin- your videos are clear, easy to follow, and not overly complicated. Nice job.
Franklin-beautiful video man, I've always been a bit hesitant to make my own router table, that's quite encouraging! I'm a bit perplexed by having to address the router from the side rather than facing it, because of the fence position, so I'd love to see you using it before going for that build :)
Thanks for watching! I’m sure I’ll show myself using it soon or at least on Instagram
Yes, would like to see it in action.
I’ll have that soon enough and I’ve been showing it on Instagram
Franklin, it’s just a jump to the left…..
Thanx for showing I’m looking for something like this, as a newbie-ish I like the way you explain what you’re doing, Kreg is not easy to get hold of in Europe, I’m guessing more popular in US, but I will certainly attempt your idea with a template at some point in the future, thanx again
Franklin - Awesome video, Eric! Great way to optimize space in your small shop. I'm also quite impressed with how well that India ink turned out on birch. Birch is typically blotchy, but I guess since it's a dye, it worked a lot better. Looking forward to seeing your dust collection solution next. - Joe
Thanks for watching, joe! Anything you would add or change?
Franklin
Thank you for this video and many of your others! I don’t have as small of an area as you, but the more compact i can make my workstation, the more space I have for everything else! You are the answer to my needs. Now I just need to get more tools!!!!
Franklin,
I have a Delta saw and have been tempted to go the cheap Lowes benchtop router table route but you have convinced me to do more with my router table. Thanks for the awesome video.
Franklin - Thank you for this video. I have the Rigid version of this table saw being delivered next week and was thinking about replacing those extension tables. This was a great help, I appreciate all your hard work.
Franklin, very helpful video and I love seeing how efficiently you use your limited shop space since this is something so many of us have to deal with.
Franklin, I agree about the dust collection (a must) along with a proper split fence (also a must). I have a router table that shares the same cabinet as a thicknessing planer (it flips around to get what I need). I bought and mounted a power feeder for the router so I could easily make a bunch of trim molding to match an early 1900's house. I had to have the router bits custom made but that's less expensive than paying a commercial company to do everything. I also matched the outside siding, again using a custom router bit. Having a power feeder kept everything going straight and at a proper speed to get a quality result. Mine mounts with four bolts, making it more-or-less easy to install and remove. Of course I also added long table in-feed and out-feed extensions to the router table to make sure the wood didn't flop all over the place. These were made to easily attach and remove, something you could do on your table saw as long as you had the room. My shop isn't long enough so I moved everything outside. Routing/molding 14-16 ft DF/hemlock takes a lot of room but it was worth it and I had a lot of fun doing it.
Franklin... going to build this ASAP! Thanks so much, love Kreg tools, great for folks trying to improve their woodworking!
Franklin. You do great work, and this is exactly what I’ve been wanting to do on my saw. Thanks for the direction and knowledge.
Franklin, love the video, im just starting my woodworking journey, I love tips like this to help make my shop a little better!
What a great presentation! Very easy to follow and simple to follow.
Franklin- loved this build! I have been on he fence about buying this table saw, and you addressed my main concerns - those wings! Thanks! Downloading the plans now
Franklin! I really like your videos, keep up the good work. I have been a cabinet installer/maker for about 30 years now. I am just starting to get into fine woodworking and I like your down to Earth approach and the fact that you don't have Festool everything is refreshing.
He does have plenty of Woodpecker stuff, though.
FRANKLIN
This is exactly what I envisioned for my "all in one worktable."
I like the way that you used 1/4" ply to make the template!
Keep doing and SHARING the awesome work!!
Hi Franklin, Did the exact same thing to my Craftsman table saw over 35 years ago. Except I used a sheet of laminate instead of the epoxy. Much easier and it still works like a champ.
Franklin, excellent build. I have been looking at several other builds and your design seems very stable and will last the test of time, use and abuse. Thanks
Franklin, thanks for the cool content! It’s always nice to see a step by step and hear the thought process of other makers
Thanks for watching! Anything you would change or add?
Franklin, Great video. I have the same saw, and similar router lift. I've been hesitant to put in the router lift and wood wing because I thought the process was above my pay grade. After watching this video, I think I can get it done, no problem. Thank you very much! Those corner clamps are the bomb!
Franklin, Dude every video I see from you is just eye opening. I am new to woodworking and I love this hobby and the community is also pretty nice as well. This is something if I have wanted to do for a while and have been pretty worried about messing up my table saw. You seem to have a good method and I will try it.
Franklin was thinking of doing this to my laguna F2 table saw and your video gave me all the ideas I need to do it, Thank You for your videos all are very helpful.
Franklin, this is awesome. I've been trying to find a video like this to put a router in my delta table saw end. Thank you for this guide!
FRANKLIN! Well done video and a great project idea. I’ve been contemplating getting rid of my standalone router cart and buying a router table top to add to my SawStop table saw. But, I’ve been reluctant to pay the price. I really like the finish you landed on too - looks great! Good job!
Franklin, Thank you for a fresh look at building table extensions. I really like your approach.
FRANKLIN - You made this look easier than I was expecting it to be! Thanks for the tips!
Franklin - Great video! Future project for sure. Thanks for the free plans! Definitely looking forward to the fence build as well.
Sure thing! Thanks for watching! Anything you would change or add?
Franklin...I agree completely and have in fact also added a cast iron extension to my Sawstop as well as Incra's router box and
have found big improvement in dust collection as well as space efficiency. Thanks.
Franklin, I halve the same saw, watching to determine my direction. Always clear explanations. Great job. Thanks
Franklin, I was going to mention covering it with plastic laminate/Formica but I see others beat me to it. I have made several saw table extensions over the years. Some were made from "sink cutouts" that were gifts from local kitchen counter top shops. Glue two of them together back to back to balance the construction. Nice build, thanks for posting.
Hey Franklin. Enjoying the video. Love watching people do a thing right because they know they will get to appreciate it for a long time.
Franklin - thanks for the info. I really appreciate your expertise and delivery style. Just subscribed. Look forward to being a part of your classroom!
FRANKLIN - Great videos. Thank you for posting. As you know, I am watching this seven months after you posted it. Thanks again.
Franklin. I really enjoy your teaching style. Thanks for the router lift video.
Franklin..Great video and build. You have helped me with space management and I will attempt to use your plans
Franklin, I just bought on of these saws and first think I want to do is install the router table so thank you for the great video and plans.
franklin glad you posted this in the process of making a router table
Franklin
Thank you for this timely build! I was about to start my router table to my saw! Liked the India ink dye!!!! Also the corner levelers by Kreg. were new to me!!!
Franklin I really enjoyed the video been wanting to add this to my main table saw just reassuring to see you have already done it and it turned out Awesome ! Thanks
Nice job Franklin! I like the way you installed the router lift to your table saw 👌🏻
Franklin
I have a Delta 725T2 and a Kobalt router table that I was going to install following another Tuber video. This one looks much more doable with my skill sets. Thank you!
Franklin - This is the first video of yours I have watched and I'm impressed with your production quality.
Franklin. Excellent video. Explanation, direction, flow, not a lot of time wasted trying to be too entertaining. Fun and focused. Thanks.
Franklin
Good presentation, covering all the steps to add the router to the table saw. I did this to my table saw (Unisaw) back in 1982. Would have been nice to have UA-cam at that time to get good advice like this. Also, don't think they had router lifts then. I had an eight-foot fence on my saw, so I had a lot of workspace to the right of the blade and added a four-foot outfeed table. Covered everything with Formica. Great work area. Yes I had room for this. My shop was a converted dairy milk barn.
Franklin, GREAT Video! Can't wait to do the same to my table saw! Separate router table takes up to much space in my shop as well.
Franklin: Beautiful job!!! So many memories of what I've done over the years, ...minus all the mistakes I've made in the process. School of hard knocks is a harsh taskmaster, though the lessons learned are not easily forgotten!!! Well done! Hang in there.
Thanks for watching Daniel!
Franklin awesome video thank you I’m just getting start woodworking like you I’m a Engineer..
train woodwork at school but went the way of steel now I’m back and your a major help..
Franklin - great presentation! I didn’t know about the levelers! Makes things so much easier!
Franklin - This was fantastic. I need to find a fence solution for it and then I've got a weekend project lined up. Thanks!
Franklin, great video, I have been thinking of building a router extension and I really like this solution. I am a lover of all things Kreg, and will definitely be looking into this plate. Thanks!
Franklin, I’ve been a diner for over 50 years but I’m just getting into projects other than the around the house repairs or construction. I really enjoy your podcasts! 😁👍🏻👋🏻
Franklin, love your design. I have been considering doing the same thing for the same reasons. Also been putting it off for some time now. IT IS TIME. Thank you
Franklin, I really like this. I just bought a bench top router table but I still like tours. I plan to do this like tours as I have an extra router. I have to work outside and not the garage anyway so this day I won't have all sorts of workbenches outside and also makes for a better cleanup.
Franklin, this video is very helpful. I just bought a used Delta saw. It has the iron extension on the left, but a crappy melamine extension on the left. I also have a tiny part of my basement to use as a shop. So my router table has to go to make room for the bigger table saw. So, I'm planning to put my router table in the saw extension I build to replace the worn out melamine. The table top epoxy is a great idea. I like the black finish, too. You've given me some great ideas. Thanks!
Franklin, I did something similar with my Dewalt DW745, that I built a custom table for.
I designed the table with the 16.5" extension for my Triton router in mind (which is perfect for table mounting), and use the Dewalt's rip fence as an attachment point for the router fence. The fence on the Dewalt is quite flimsy though, and flexes a bit when in use, so I seriously consider putting some 3/4" T-tracks in the extension top for the router's fence. This is no problem, as the top is made from 27mm formwork plywood (high ply count and durable surface). Instead of routing all the way through the top, I only routed out to the depth of the mounting plate itself (Rockler, designed for the Triton routers), and used threaded inserts for the mounting bolts. It's still a work in progress, as I need to make 2 additional holes in the opposite corners, as the Rockler mounting plate is only secured in 2 corners, which makes leveling it nearly impossible, as it flexes a bit (I stacked bits of adhesive foil around the perimiter to level it for now). Then I need to add a leveling mechanism from beneath. Those Kreg ones look interesting, but probably won't work with my setup.
The top is mounted to the frame of the table with angle iron for increased rigidity. :)
Franklin - great video! Was looking for a free standing router table plan, but like this idea much more. Thank you!
Franklin loves this idea and inspires me to do the same. Thanks for the content.
Franklin - Great video. About to make a basic cross-cut sled this week and a drill press table. Going to be reviewing your video and using the baltic birch I just picked up yesterday. I got the sheet marked down 50% due to damage, but that will be able to be hid on the drill press table and since it is a work surface, I'm not too worried about one piece that will be on the underside of the drill press table will have a blemish on it. Worth it for the amount saved!
Thats awesome! Thanks for watching! Anything you’d change or add?
Franklin , loved the video, I’ve been thinking of doing this for my saw. Now I’ll do it. Ty
Franklin.
Great video and router table extension. A fellow Ohioan, I enjoy your videos. You’re laid back, humble and put out great content. Keep it up!
Thanks so much for the support RJ!
Franklin
Great build…this is exactly what I need. Thanks!!
Franklin
Thanks for a great video. I purchased a Ryobi BT3100 years ago and have only had to replace the switch. I've been thinking of replacing it but you've given me a new idea to keep it around. Don't get me wrong, I love the table especially since I made the choice to buy it. Over time though I learned of it's minor problems. Your suggestion here will help with one of those. THANKS!!!!
Keep up the great work!!
Franklin - great job! I did this with my delta about 6 months ago. Can't live without the router table now.
Nice! Glad to hear I made a good decision 😀
Franklin - I really liked this video, I have been thinking about doing something similar for my Ridgid TS3612 to consolidate my woodworking floor tools. I am mainly a woodturner and have 5 lathes that need accommodation in my shop. Good video
hey franklin loved it when you pulled out the router open case every thing covered with saw dust . great videos
I am going to try one of those for my Franklin street workshop. Thanks for the better grade plywood advice.
Franklin, you are fun! I am a newby furniture rehabber and am always looking for a new skill. Thanks for sharing this info
Franklin - So glad I found your channel! Perfectly timed with my need for a new table saw. Went for the Ridgid and couldn’t be happier. Then, was looking for a router table idea and here we are. Keep up the great work!
Thanks for watching and thanks for the support! Anything you would change or add?
@@SpencleyDesignCo the idea of a fence that attaches to the saw fence is a great idea. Definitely add dust collection. A box around the router would help with that.
For sure! That’s my first plan of attack
Franklin: very nice! I’ve been wanting to do this with my tablesaw. Thanks for the plans!
Franklin- this is great. I am planning on building a router table top and you gave me some great ideas!!
Awesome! I hope your project goes well
Franklin, love what you're doing and am an ardent fan. Keep it up.
Franklin - I have an old Craftsman table saw with the exact same wings. I've been wanting to add the router table like you did and I like how simple yours is. Great job
Thank you for watching and for your support!
Franklin, this was a great video. This is a project I have been wanting to tackle for a while now. Might just do it this weekend. Again, terrific video.
Franklin - Just subscribed - you have a calm approach to all of this which for me, oozes confidence. In need of a router system (in my garage) so combining this with the table saw will help me a lot.
Thanks for watching brad!
Franklin - Outstanding video, I am certainly going to look into my own router table, thanks
Franklin this is another easy to understand video with a lot of great information
Thank you for sharing Franklin. Great video.
Franklin, I learned a lot about this extension. I want to build a router table and this will help. Thank you.
Franklin, thank you for the info on the plate levelers that’s exactly what I’ve been looking for
Franklin Just saw your table saw router lift video Great idea Gonna copy it to fit my 1950s Craftsman
Franklin- Nice job. Just upgraded to a new tablesaw similar to yours. I like your setup and I think it would be a serious upgrade to my saw. Thanks for the tutorial 😀
Thanks!
Franklin!!! This is Amaze balls!!! I love it. I just bought the delta table saw. I can't wait to try something this.
Franklin, this is awesome. THANK YOU!
Franklin, great video dude. I’m upgrading my saw soon and might look at a lift like yours. Nice solution.
Franklin. You've just reminded me that I haven't made the fence for the router table I made a couple of weeks ago. Thanks. :)