Excavator Factory | Mega Manufacturing | Free Documentary
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- Опубліковано 17 гру 2019
- Mega Manufacturing: Sany Excavator Factory | 4K Engineering Documentary
One of the largest and most modern excavator factories in the world. Every ten minutes, a new high-tech monster rolls off the assembly line in China.
Lingang, China. Home to one of the largest and most modern excavator factory in the world! 1000 square meters of production area, equipped with high-tech machines of the latest generation. By this means China's market leader Sany wants to become the number one in the world!
For half a billion euros, the construction machinery giant has built the mega factory. Now 1,600 specialists ensure a breathtaking output: theoretically every ten minutes a new excavator can roll off the production line! In order to achieve the enormous number of strokes, the huge production halls are equipped with the latest generation of robots. They process up to 250 tons of steel every day. In some areas the robots have completely taken over the production of the excavators. In the state-of-the-art welding plant, for example, twenty-four workers were replaced by thirty-two robots. They do the work in half the time. And this is not the only advantage: they are more precise, safer and much more cost-effective in the long-run.
Sanys top-seller in the mid-range class: the excavator SY215. Its price: one hundred and ten thousand euros. This makes it cheaper than any competitor model from Europe or United States. Its most spectacular feature: a blackbox that sends all of the recorded vehicle-data to the control centre in China. In real-time. The Chinese produce the twenty-three ton monster in just twenty-four working hours. The specialists have to work under extreme time pressure. This is also the case at the so-called "marriage section" - where the heavily swaying, twelve-tonne upper part has to be moved with millimetre precision onto the narrow slewing ring. The specialists also have only ten minutes at this station. So that Sany can deliver excavators at record speed - on the way to becoming the world market leader.
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I about fell outta my chair when the "dream job" painter says he "likes the smell" . . .
Paint shop foreman is getting high on his own supply.
First rule of dealing. Don't get high on your own supply.
The narration of these vids kills me..."Soo Ming, 54 years old, has a cheese sandwich for lunch, at an estimated cost of $1.57, the slice of cheese is an industrial marvel of nutrition and practicality...which is critical as Soo Ming has only 18 mins. to eat it."
And that`s why the chinese is conquering the world.We work hard.
@Geo Thomas We learn from everyone,so what?U are borned to know how to build a space station?Or u never learn something from someone?
@Geo Thomas yeah, everything on this planet is from the U.S.Maybe that will make you happy.
@@AzathothNie AND STILL DAMN PROAD OF IT!! THANK YOU!!!
Im a nerd. I love all these numbers. 18 minutes for a grilled cheese is far too long though. He should be back to work in 10 minutes.
"They dominate the global market" me on the other side of the planet I've honestly never seen one
Same, I’ve worked in equipment my entire life as a heavy duty mechanic and haven’t even heard of sany before.
Where do u live bro ? I also never heard this sany until about 5 years ago and now this cheap ass equipment can be found almost everywhere in my country. I am from south east asia btw.
Auk ah Pusing I’m in Northern British Columbia Canada.
Here you are starting to see more and more doosan and Hyundai but its still a Cat/John Deere dominated industry.
Mikey Bol I live in the Midwest USA and I’ve seen several. There is a dealer not far from where I work.
They only got to ireland now. Sany cant beat jcb hitachi,CAT etc.
"I like working with paint, I really like the smell" I bet you do
Getting high off VOC like that causes brain damage & damage to kidneys & liver & probably lung cells too // perhaps sinus, nose, thoat, bronchial tubes, digestive system, God only knows
Nothing like getting paid to get high on the job FML LoL
I bet he love cancer as well :)
Never met a painter that lived a long life
i hate a paint job…
what a wonderful video illustrating the many reasons to never purchase anything made in china
Thank that to O’Biden
Democrats shipped American jobs overseas
@@johnpogany2444 China took over long before Biden.try reading a book they are wonderful!
I buy as little as possible from China, please do the same
You realize Caterpillar is also build in China lmao
"I really Like working working with paint. I like the smell" said Wang Zhisheng the Painter.
Free solvent everyone.
Wang Zhisheng
RIP 1982 - 2029
Ahhhhhh SO THAT's why his eyes are nearly SHUT!
He's welcome to work in any 3rd world country paint plant with shitty protections for workers.
I used to love it when I was a kid
Sanya able to produce competitive excavator thanks to parts ready available from Sumitomo, Kotmatsu and Caterpillar which produce their owns parts in China for their own assembly line in China.
Engineering designs probably stolen as well.
Antonmursid🇮🇩🙏🙏🙏🙏
@@Luke-tg9jy That is the Chinese way!!
Quality changes the world
Those are some very smart people, the people who design and set up all precision equipment. Wow.
Copied by spies in first world be nations.
@@conmanumber1 succeeded
@@conmanumber1 Yes, indeed. The Chinese Communist Party steals just about everything. And we in the West get to pay for Research & Development of new technologies, and they don't spend a cent. No wonder they can sell cheap junk. What really pisses me off, is that the proceeds of their ill gotten gains is used to build a military machine with one single aim: To enslave the world under their Communist Dictatorship!
@@conmanumber1 lol sour grape racist.
All rubbish.
I bet these Sanys will flood the used market after just 3years of usage. Those decade old Hitachis will still beat them
Among all the robots and automation you still see the tricks of the trade only a human can add. Great example; the nylon lifting strap used to draw the ends of the track together. Beautiful!
Till the company figures out a way to automate that process too
😊
Not sure what kind of millimeters they're using at the start of the vid, but that's not 80 mil thick steel
mm
80 mm is over 3 inches. Hard to tell just by looking, but that did not seem to be 3 inch thick steel. I would guess somewhere between 20mm - 40mm.
3/4 plate I don't do mm
Let's see these machines after 20 years
Best customer service ever
Keren ya desain kotaknya. Tenaga 277hp sangat besar
I want a documentary on 500 to 1200 ton mobile cranes (ex: Liebherr)
Remote excavator controlled from other side of the World... A military tank heavily armed controlled from other side of the World.
that camera has the hardest job i mean they all look like kim joe
Very modern technology
Wish China could make all their products like these excavators.
not me... i refused to buy anything from china
china makes stuff junk that wont last
Robert Kiell Apple products are made in China. Owed every model except the 1st gen. Each model had their fair share of drops, road rash, slammed against the wall (via arguing with the wife) and even dropped in the toilet. None broke or required repair and works as normal. Your tv if not a Samsung or sony/hitachi/Panasonic is made in China. Pretty much every electrical gadget you own is made in China or Korea and Japan. I’m not vouching for China as a whole cause yes majority of the stuff they make is junk. But in fairness there are some products and equipments they make that lasts a long time. Like these excavators.
Very informative, this channel is awesome
This is in such contrast to the American Auto Union workers in the 80's and 90's running out to their cars and getting high during lunch . Thanks, GM .
Sany mantap
THANKS YOU FOR THE VIDEO..!!
MUY INTERESANT.
Jang,that hard hat with the chin strap has got to be your proudest moment
It's so windy in the plant you know. Typhoons all the time. Can't be too strapped up. Safety first, lol.
I am from India ,My favorite youtube channel
All I see is how quickly they could convert this into making tanks.
Also interesting how they track every single one they sell. Watch everything it does, and where it is.
The Chinese already have more tanks than they need. Tanks aren't really essential to modern warfare
@@Ray092684 If this was true they wouldn't make $134 million tanks. Talk about something you know. not something you think you know.
@@danielcline3548 What? An M1A2 main battle tank used by the US now costs between $6 and $7 million, similar to the cost of the current fleet of Challenger 2's used by the Brits. You tripped over your second sentence and face planted in a cream pie, my friend.
@@lesflynn4455 lol you are so right
"32 robots have replaced 24 welders"
Seems counterintuitive.
Haha, yes but a robots are way more efficient and productive, assuming competition, this lowers the price point of excavators. Now it allows people with less capital to purchase it and bill people hundreds and hundreds of dollars per hour to use.. now there is an equilibrium as more excavator operators means the service cost is reduced so you may only be able to bill a couple hundred an hour which greatly benefits the majority of people needing excavator work but couldn't afford it prior to the robots building them.
probably 6 or 8 full time staff maintaining those robots
It has always been this way since the industrial revolution started. In publishing (typesetters), in manufacturing (obviously) too many subjects to pick (assembly lines, then robots), in transportation (put livery stables right out of business), in offices (computers, printers)etc., etc. Try to find a career that automation will at least be delayed, (plumbing, electrical, carpentry) but even there manufacturing will largely take over. But maintenance should still be there for a long time.
Thank you for those wise words.
Quality change the world... 👍🏻👍🏻👍🏻
LiuGong, Sany, XCMG and Shantui that the TOP Chinese Excavator brand you maybe don't know
I can see why they put robots in there, some of the massive safety issues shown on the video. Putting hands under the arm when fitting the bucket are being fitted is a great way to lose fingers. I'm sure Hitachi and Komatsu use more than a tape measure to check alignment of the track frames.
That's capitalism. Tape measure is cheaper.
Amazing, I would like to see from Caterpillar next
I could see it now. Not a single robot.
They use robots
My mind is now officially blown!!
I really injoyd this video
Bello. Esto es el futuro, tecnologia durable y con servicio integral
If I could run my excavator by virtual reality, wouldn't that be something. No more sore back at the end of the day. No more commute to the jobsite. Never leave my house. Well the last might be stretching it. Sign me up. I will still stick with my Hitachi tho.
Looks like a sweat shop to me
I am glad that you are using the Euro currency, not the USD.
Good job!! I really liked it!
"We removed humans to save life"... Hahaha!
Arr The rise of our robot masters.
@assassinlexx and kept more of the profits in our hands ... lol
@assassinlexx AGREE, DOUBLE DITTO! THEY WILL INVENT A ROBOT TO DO THAT,. HELL PEOPLE DONT EVEN VACUUM ANYMORE, ROBBIE THE ROBUT DOES, LOL
Sany is the "Harbor Freight" equivalent of excavators.
Hallo, im rey, im from indonesia, Its a good video and good information and i have a new knowledge about excavator,
The scary thing about this is.. this is the way of the future whether you like it or not anyone who grows up from school better come up with a better trade or you going to be unemployed or remain Poor. . This is why I'm glad I've learned new skills I've only got five years of work left thank God for that Till I Retire I am lucky as hell I'm sorry for Next Generation that don't learn nothing they going to be poor as hell... if they don't learn new skills because robots AI is coming.. replace country City town near you..
ska punk OI! alternative living , yup or get an office job.
I bet they must put a lot of effort, labor and investments into building this factory. It would be cool to know how to operate these machines and even better build them.
@@MFDElk you're telling me my friend you are so right in America did not doing this yet and this is what makes China Superior as well complaining about Labor and money they just building stuff.. and the biggest bummer is we're the ones buying the stuff making them rich in the first place.. America better change its habit or we're going to be left behind manufacturing is already dying in America we need to do something about that and soon...
@@skapunkoialternativeliving6522 no worries, we have the trickle-down system, just don't know how much it will. The good things are some companies treating their employees very well. Hope they keep that up.
@@skapunkoialternativeliving6522 That's exactly why I started my own fishing tackle business.
That remote setup would be nice for digging around utilities. The operator could be standing at the back side of the bucket and see everything.
Sounds dangerous if you hit gas line you would be first to the seen of accident
I have sany 350
Nice working...
Nice, maybe in 20 years I might see one on my country
Sounds like the painter is touting how amazing his job is as if he'll get sent to a camp if he doesn't.
He might.
people used to talk about work that way in North America , 30 or 40 years ago, back when the coolest people were those who worked. Now we idolize those who never do any work... figured out how to get rich without working. That painter has probably never seen people on the streets overdosing on fentanyl. He goes home with a sense of accomplishment every day.
Soup and rice is free, that dude scoops free rice like sany excavator :-))))
LOL, yeah, that guy loves his rice!
fidel kastro lmao
안녕하세요 올레 회장님은 정말 재미있게 봐주세요 감사합니다 좋아요 그리고 좋아요 그리고 감사해요 좋아요
The visible rust on the yellow crane outside the factory made me worried
Fantastic, but they need a quick hitch as standard, This is essential.
Sorry, that is an extra, in the deluxe package.
It's really amazing, I love what you show us.
Keren ya sdah robot... kalo ngebubut part nya aja sudah pegal, berat banget coy ..
Very nice show.
When They eliminate Workers! They are eventually eliminating Customers too
05:11
No earplugs and safety glasses?
They had cut back on the safety budget to build their awesome A.I. facial recognition system.
@@user-yg2up4lg3r don't be fooled with ours. every camera out here that is blue tooth, wifi is connected in ways too all our police depts and homeland security. Every police car can check your vehicle in less than 3 secs and tell the police whether its insured, registered, warrants and so on. Welcome to your High tech Spying by your government. Can't believe how many americans think that our government don't spy on us every minuet of the day.
I can see this remote control to any point in the world applied to future space exploration and to remote contol of tanks, planes, and much more.
those plasma cutters should have some programmable support for metal sheets so they dont get melted.
Ya I'll be keeping my JD AND CAT excavators thank you
We run Cat and Hitachi and I will stick to them
very good. I'm guessing you run a small museum in nothingsville usa suburbia.... enjoy your "life" so for what it isn't
@@brianobrien4900 so slave labor and a lack of power and reliability is key. Got it. Ive seen nothing but complaints about sany. They suck. Sure cheap is great until it costs thousands a day when its down. They are heavy equipment designed for light use. Plastic coated hydraulic hoses? Like thats durable. Gtfoh
You are a fool, they still buy parts from sany.
I'm very surprised that the painting & cleaning wasn't done by robots
Chinese labor is cheaper than robots
Komatsu di Indonesia juga manual bukan robot
The narration is inane. Everything is critical or extreme.
Does the black box mean they can set these machines against us from their bunkers in China .I don't think I'm paranoid
Instant military build site...rolling tanks out every 10m.
I thought I was the only one who thought that immediately
Didn't show the copying center, where foreign built machines are reverse engineered and copied to the micro part. Would have like to see that.
No need. All companies all over the world do that.
Thanks for letting us know!!!
Theres no match to the factory of KOMATSU Japan and the quality!
It is very useful for engineering students
No it isn't .. this wont come in ny exam
Extremely useful for establishing a working knowledge of a broad scope of practices including quality.
If you don't build 'quality' the customer won't buy it. And every worker has no job.
First focus on the Overt and then Covert Customer requirements - if you want to be a commercial success.
Don't worry about the exam, people cheat in exams all the time.
What an employer wants to know do you understand the process, can you contribute to making said process better, safer, more efficient?
Then you have an inspiring and rewarding job - for life! @@ishmamrahman4456
I am surprised Walmart is not selling them.
AWESOME
Never seen one, cat is the way to go
They are preparing for ' ' Maximum Overdrive' ' machines turn on us as in old us. Movie with ac/dc music
War is in the near future, these will be disabled from China.
0
Pepperidge farms remembers.
16:02 I really like the smell of paint😂
TELL ME THATS THE ONLY THING!!!!!!!!!!! HE SNORTS,,,LOL
Yes it makes you high after a short time
@@anthonymisell8845 AND THEN THE FREAKING WICKED!! HEADACHE! WELL FOR ME, MAYBE I PAINTED TO MANY TANKS, WITH A RUBE GOLDBERG EXHAUST!!! THANKS, JACK
Tyler Johnson Airplane glue also?🤪
Anthony Misell Takes you on a trip without leaving the farm?
Hurrah ! Hurrah !
Surper skill
at 29:30: You need a 5G network: Just get the complete package with Huawei, then it is not only your excavator, but also every thing else, the Chinese can control. On a different note: Never heard about Sany before (and I have been to China app 60 times).....
This is the same technology Amazon uses to track how much time an associate wastes in a day.
Excellent
Very exceptional saving human energy , time &money
Dare I say precise parts cut from some wavy plate steel...
So you gave the chassis a good coat of primer and then sand it off in specific areas (future rust spots I bet). I'm sure JCB dont apply micrometers of paint to there products (more like milometers).
It’s micrometers on jcb too, if it was millimeters it would scrape off easier
a good documentary, Love from Bangladesh!!!!!!!!
Nice equipment and looks very sturdy
i think my excavator is spying on me
Better be careful. Maybe someday it will wreck your house. Always disconnect the battery to prevent from starting. 🤣
The only problem is that it is quite true. And the fact that they can perform functions via internet is doubly scary. Ban 5G! (too)
Somehow the remote control and intelligent “black box” really scares me. Imagine in war time, they could control these machines remotely from their HQ. They have the power to deliver some serious damage. And they are distributing these machines globally, 1 tank every 10 mins. Well i guess i can only hope that 5G wont become the new norm anytime soon...while i rewatch the Terminators.
The remote control isn’t that special, caterpillar has been doing it for decades. But that black box is all sany
Kuality change the work?👍🏻👍🏻👍🏻
Very healthy environment indeed
This is one of tmy favorite episodes because i really love excavators. thanks for making this kind of documentary :)
“I work with paint ,I love the smell.”
What do you paint?
alexander kellner it’s a quote from the documentary
They may be able to dominate asia and europe but north america will almost always prefer Caterpillar and other domestic equipment manufacturers to foreign. Foreign manufacturers in north america are an unknown, but especially Caterpillar is well know and has one of if not the best reputation for quality and longevity in the same if not more extreme work conditions.
Oh my, SANY it`s 三一重工? They really making some good heavy equipment here.
Not
Remember Folks 'Buy cheap. buy twice'.
Ill recomend komatsu for better durability
@@paulkettle8834 they said the same thing about Komatsu when they first took on Cat.
hitatchi is one of the best brands
@@nosebeersforbreakfast falling on their nose. look yellow table 2020 and 2021
You know what else can be produced in 10 minutes. war machines, tanks.
High quality there
Never would want someone in china monitoring my machine.
The robot work is not only just as precise by mere mortals they are also twice as fast 😂🤣 9:20
So, I'm working demolition in Ohio near city hall when all of a sudden I have no control of the machine. Instead, the excavator heads towards city hall, up the steps and into the lobby all controlled from a remote location in China.
Wtf I have heard of this happening but never seen it happen
Is this true or youre just drunk?
@@ex-soldier4341 True truth
@@ivankraljevic1 so this china crap can be controlled like an RC car?
I thought the same thing...
At 375 Mil. Euro I doubt there will be much of a market? Cheers, to you and yours, Billy in Canada