Hello Ben! I’m Ron a certified old guy, between a genuine formally new and pre decreptatude rider. I’ve owned and ride every type of motorcycle you can imagine sense 1975 to present and I just purchased my first KLR a week ago 11-24-2023 and freaking love it! I’m gonna brown nose you a little bit and say that your KLR videos have helped me MORE THAN ANY OTHER VIDEOS on UA-cam by FAR!! Okay I got that out of my system.. keep up the good work! “ Don’t let your Meat Loaf!! Ron
Hi Ron! That's awesome! I'm glad to hear you're enjoying your KLR, and I'm really, really happy to hear that you've found my videos so helpful! A lot of great things have come from creating videos like these, but being able to help people get out on their bike so they can enjoy this big beautiful world, has to be one of the best! Thanks for sharing!!!
I bought my 2022 Adventure model brand new. No dohickey, no thermobob, right at 4,900 miles, around 1000 of which are interstate miles at 75 ish mph. Zero issues, doesn't burn oil (I run 10w40 synthetic). Didn't take it in for the fuel pump recall. Bought the extended warranty and I'll just ride the thing, it's a tool and does it's job.
Thanks man, I just sold my goldwing, At 60 yrs. young Im going to get a 2023 KLR. Love all your vids. Learned a lot and will do the mods myself. After working on goldwings everything seems easy to work on LOL. but these motors seem solid and easy to work on even for beginners. also the price. The bang for your buck either way I think you can't go wrong. Thank you for your vids man.
I did the same thing sold my goldwing after 17yrs now I have a 22 klr 650 and enjoying it just as much it's the perfect bike for a 64yr old tired man that still loves to ride
Purchased my '22 KLR in Jan of "22, and put the thermo-bob mod on it immediately. With the thermo-bob installed, the temperature remains within 10 degrees f in all riding conditions. It also allows the engine to reach operating temps in less than 4 minutes in winter, less than 2 in summer months. I have 3k miles on the bike at this time with zero oil burn, which I wouldn't expect at this point with or without the TB mod. But this engine is bulletproof and will run a long long time, with the proper maintenance. Doo-hickey mod coming this summer.
I have no mods on an adventure model ‘22 and have not noticed any oil burning in 3500 miles. Im probably going to do the thermobob but not right now. I really have no plans for the doohickey.
I have about 5k miles on my 23 KLR with no Mods and no oil burn. I believe issues have to do with riding conditions and rider type example long highway riding, excessive RPM at low speeds, bypassing clutch switch to keep idle up. My issues are all bolts on the bike were overtorqued to the point had to have warranty work on the steering stem, frame bolts plastic panel, wheels, chain idle tensioner, etc. All within the first 10 miles of driving off dealer lot. Also people claim issue with stock tires still running stock at 5k plus miles and most can't get beyond 2500 miles. Riding conditions is about 1k miles off road and 4k on road.
First of all, thank you for all the information on the klr650. Your tutorials have guided me through all my upgrades from tire change, oil change, and other add-ons for the bike. you do a great job educating the non-machanical person like myself. again, thank you.
I have had a 2015 KLR since new, have over 41,000 miles on it & it never seemed to have an oil consumption problem, I run 10W40 synthetic oil and have always added 1 OZ. Marvel Mystery oil to each 2.5 Gallons of fuel, which may not work so well on the Gen 3 bikes with Cat. converters on them, my 2015 still runs like new..Bike is 100% stock.
My 2005 Gen1 is about 23K miles, and there is absolutely no oil consumption. No thermobob. I pulled the stator and cover and checked the counter balancer chain. I adjusted minimal slack, and factory doohickey spring still had tension after adjustment. I put the Eagle Mike kit back in the toolbox. It is smoother running after taking the slack out of the counter balancer chain. A good mod for the KLR is the Procycle polyeurathane cush drive kit.
Bought my adventure model in 2022. Did thermo bob mod within first three months. Got recall but never took it in. Have ha no problems so far. No oil consumption problems either. 13376 miles so far. Had to replace stock chain at 12000 miles went with quality after market o ring chain.
Hey Ben. Thanks for all your KLR videos, I've enjoyed them all and learned a lot from them. I had to lower my lights just as you said (btw, they are excellent, aren't they), and I experienced the fuel pump failure at 200 miles on my '22 KLR. It simply cranked and cranked but wouldn't crank over and fire up. After 2 months in the shop they finally got a replacement fuel pump and fixed it. Shortly after that, Kawasawki announced a recall. I wasn't surprised, having already surmised the lack of replacement pump was due to many fuel pumps failing. My magnificent KLR has been wonderful in all other respects and I love it! Happy riding.
I also had to adjust the headlight down on my 2022 KLR. Like you I too think the light is very good, but I do have one issue, and that is the blue high beam indicator is just far too bright for my liking! I haven't really heard others complain about it, so maybe it's just me, but I've been caught in a little rain a few times, and after my helmets shield is covered in water droplets, turning on the high beam then rewards me with what looks like an entire star field of blue dots right in front of my face! I'm curious if you or anyone else is bothered by that light, or maybe I'm just really sensitive to blue light. Happy riding as well!
Holyshit boi! I remember watching you back in 2016, even bought a shirt. Look at you now, aged well and your content has definitely gotten a premium look. Congrats man.
Wish Kawi didn't drag their feet with the fuel pump recall. Had my KLR fuel pump conk out in the desert... in summer.... 300 miles from home. When I called the dealership, they knew immediately what the deal was and said they were just waiting for Kawi to issue the recall order. They suggested I wait for the temperatures to drop and the fuel pump might work... again, in the desert, in summer. Ended up spending $300 for a tow home, but the fuel pump was replaced under warranty. Still really stupid for a bike whose primary selling point is 30-year-old simplicity.
Wow that really sucks, I can see why some people got so frustrated with Gen3s. I never really though about it all that much, but I wonder why they couldn't just reuse a fuel pump from one of the hundreds of other bikes and equipment they sell. Seems odd to start from scratch if your putting it on old reliable.
I actually had a weird electrical issue, which I haven’t seen anyone else have yet. Essentially, a bolt under the tank chafed the ignition wires causing the bike to randomly shut off while out on a ride two times. The one time I was within the neighborhood. The other was about a 2 mile push… I plan on making a video at some point about my issue.
they tend to burn more oil at higher rpm due to an over oiling of the piston issue. I plugged up the oil cap passage that leads to the piston with JB weld and drilled a very small hole. theres a website giving a diameter size but with that recommended size the engine would run a bit hotter than normal so i opened the hole up to a 9/64 drill bit. never burned any oil after that. and yes the piston still got plenty of oil since i was still getting 50mpg 20k miles later. it took a lot of trust and stones to start that bike with that tiny oil hole but it paid off.
Thanks for the information about the headlight adjustment. I’ve had trouble with that. Otherwise, in 2,000 miles I’ve had no trouble. Loving this bike.
I definitely had to adjust my lights, luckily the adventure model driving lights you don't really see the low beam anyway. I also loosened my stem nut, not that it was really tight but it wasn't free moving either, had 3400 miles when I did it. Personally the biggest mod you should do is put the magnetic drain plug in it!
Hello Gents, Love your video content Swanky! Just a heads up on the recall topic. Recently my '23 KLR 650S has been giving me problems restarting after a solid run that gets the bike up to operating temperature. (Thermo Bob installed). It left me for dead on a return trip from Tampa to Atlanta. Started fine but at 180 miles traveled I stopped for gas and the bike would not start after multiple tries. I had the bike in neutral and clutch engaged, also tried different positions for the kick stand but no help. After about 2 hours the bike had cooled and restarted only to do the same thing again after a 200 miles stretch. Needless to say I'm not too pleased with this fairly new bike with 3500 miles on the ODO. Bike runs fine at 70-80 MPH on the highway and does not burn any of the magic T6 oil. Mods include: Thermo Bob, Desnorkle, Dekelvic pipe, Uni filter. Bike has been serviced and modded by myself, I am an aircraft mechanic for the last 40 years and am fairly handy with a wrench. I haven't had a minute to trouble shoot other that the kick stand and clutch switches. I Was going to take a look at the resistance of the coil when hot, the fuel pump seems to kick on when hot but there may be internal issues. I also have heard that the valves, especiaslly the exhaust valves, are adjusted tight from the factory which may also lead to hard starting. That will be something else I check if the coil and fuel pump ring out properly with an OHM meter. Any thoughts gents? thanks and stay safe! ~Frank in ATL
Oh man, that doesn't sound fun! I'm sorry to hear that! It certainly could be something else, but my money would be on the valves. I'm certainly no expert, but I've personally had issues with other similar style motors being temperature sensitive due to out of spec valves. Best of luck!!!
I had the Last generation KLR and I had a Lot of trouble with it drinking oil on trips over a few weeks and running at 100km on the highway. We replaced the thermostat and the dohickey as well as the clutch plates and the a bunch of other things. It was an okay bike but it did leave me stranded on the road a few times with breaks downs
My grandpa has a 2022 KLR and it has 200 miles on it. I’ve ridden it a few times and have never had a single issue but my grandpa did make the comment that when it’s cold it does seem to struggle to start and stay running.
I have a '22 and had the recall for the fuel pump, I chanced it and wanted to wait for the winter season to have it fixed. It failed this past September at around 8,000kms. When I would turn the key on their would be a low rattle/clicking sound rather than that hum and the bike would just turn over but never fire up. The last few days before it failed the bike was hard to start during cold start's. Like it would take 5-8 cranks to fire up.
I have a KLR 650 J Gen 3 2022 with 12 K miles. First owner did have to replace the fuel pump, it was a warranty covered/recall issue. In hot atmospheric temps, he was told, seals would leak. I have had no problems with it since I bought it 4 months ago.
You know I really want one these bikes but the more I watch videos the more jaded I get to pulling the trigger, if I have to mod the thing to get a bike running right that’s a no, is it really that big an issue? Or issues it seems
My 2023 KLR650 sputtered and died on the roadside today. I had to put it on a trailer and take it to the dealership 90 miles away. I won't find out what's wrong with it, until Wednesday. I had more than a half tank of 92 Octane, Non-Ethanol gas in it. I always buy my gas at the same gas station. I suspect it is something to do with the fuel system. I wonder if any other gen 3 KLR650 owners have had the same problem? My KLR has 2,700 miles on it.
Did the pump prime (the electric whine noise) when you turned the key off and back on? Sounds like it could've been the pump... Hope you get a quick resolution!
It was the fuel pump. The Kawasaki warranty covered the $675 bill, to replace the fuel pump. It was in the dealership shop for 3 weeks. My KLR runs great again now.
Nice studio set up in the side area of your shop / garage. A few other moto UA-camrs I watch do their videos in a massive cluttered corner in their garage and it's so distracting looking at the mess. Your wireless mic is a nice touch too. I'm curious what you will replace the KLR with.
Thanks! I'm glad to hear you appreciate it. I've been doing a lot of these types of videos recently where I use clips from old videos, a lot of them are from before I painted the garage and when I just used the camera mic. Oh man does it drive me NUTS to watch and listen to them now! 😂 What was I thinking!!! Haha. Live and learn though!
Bought my '23, rode it home, put the Thermobob mod on it. Why? Just because the Thermobob makes sense. If you spend a few minutes thinking about it, high oil consumption on an engine that has uneven heat distribution should be obvious. With the Thermobob on the KLR, the engine temp comes up quickly and evenly, and stays pegged in the 180-200f range, no matter the type of riding. The Doohickey is critical, but the Thermobob should be first.
Well I owned a 2018 gen2 and my son owns a 2015 gen2 I did the doohickey and thermobob on both bikes..my sons bike had just over 6k on it and the spring was done and had been slapping the case my bike ha 3k on and the spring was done meaning no tension left.. the ge3 has the exact same motor the only difference is fi so yes it has the same issues they all did.. but I will say my sons bike now has 12k on it and don't burn any oil..as for mine idk as I sold it
Something to think about with the "required mods"..... KLR has been around since 87.... how many are out there? My best guess from info available would be 150k to 200k.... how many recalls on this bike for the "must do or die" problems? There is a reason recalls are issued and a reason the manufacturers are mandated to have them. Why no recall for these issues in 35+ years.
In regards to the DooHicky, there have not been enough catastrophic failures to warrant Kawi to make a recall and that is do to when a doohicky might fail, usually in the higher mileage bikes. If you look on line or follow the KLR forums you will see things like, Just found an '04 with 1100 miles on it, I just seen a guy buy an '18 with just over 300 miles on it. Where I'm going is , most people don't ride them far enough to see a failure and those that have seen failures will take precautions and end up with very high mileage bikes. I run a '22 Traveler with ABS, was on the fuel pump recall [ my dealer did it the same day I took it in] I have done the Thermal Bob and will do the Doo and low profile drain plug at my next oil change along with a valve adjustment . My bike runs great, doesn't burn oil and fits my butt perfect. My other mods are JNS lowering kit with better pegs, Aluminum skid plate, hard wired Garmin ZumoXT2, windshield risers [I'm 6'-2" 200lbs], Tusk Olympus bags, Tusk Tank bag, Tusk crash bars just like Bens , Handle bar risers and the next mod is some driving lights.
The fuel pump recall makes my point..... if it's a problem the manufacturers are required to have a recall, just ain't seen enough for the dohicky over 3 generations and 35+ years but the hype of "do it or blow your bike up" is there for sure.
My 23 has issues starting when it's hot outside and just fine in colder weather. She just needs 2 cranks mostly to get going over 90 degrees. I'm in Vegas so it's almost always hot out. haha
Hey Ben, probably too late but don't get rid of th gen3 you and I both have the pearl lava! Any way good video as always. I did go to my dealer to have the "recall" done...might have been a waste. I had 0 issues before and about 2300-2400 miles now right after it takes about 2-3 full cranks to fire off! Plus I found damage to the paint on my tank in that area and lost several of the side cover bolts after getting it back. You can't really prove it was there fault but I have feelings. Anyway I really like my Gen3 and I think I'll keep it. PS in South central PA if anybody cares. 😁
Oh no! That really stinks! I think I noticed a few "witness marks" on my T7 after a recall. I suppose they're always being rushed, but it sure would be nice if they cared a little more... The Gen3 is with it's new owner already, your correct. It's a beautiful bike, but I actually traded it for the guys DR650 that I'm now testing and building along side my other new bike, an XR 650L!
Fuel pump issue. Bought the bike used a month ago. It had 374 miles. The bike would not start most of the times the key was turned on. I learned I must flick the key off and on until I could hear the buzzing sound of the fuel pump priming. If there was no buzzing sound for 3 seconds, the bike will not start. I called Kawasaki yesterday, they said there was a recall of my fuel pump after I read them the last three digits off the pump, which you will need to remove the seat to read the numbers. The numbers are under the gas tank but you do not need to remove the gas tank. Kawasaki will cover the costs to replace the electronic fuel pump. Don't get stranded away from home.
The cold weather starting issue is not just a KLR problem but a big single cylinder bike problem in general, particularly on some of the higher compression ratio bikes. From most of the digging into that problem I have done it come down to the battery not being able to supply enough cranking amps to swing the motor fast enough to get it to fire up. There is a few nice lithium batteries available that have better cold weather survivability and more cranking amps to boot. Chat to a proper battery expert in your area to see what they can get for you.
Very solid point. My dad's Super Sherpa has a similar issue actually. I think people were having trouble getting it to actually fire though. Not so much that it wouldn't turn over. I could be wrong though?
The notchy steering is not specific to the KLR650, my KLX300 needed new steering head bearings from the factory they tightened it enough to cause flat spots.
None of this is surprising to me. KLRs have been letting people down sence they came out. Im glad this day and age people can go online and see these bikes are built as quickly and cheaply as possible, and wont last unless you baby the hell out of them. I've had 2 friends that had them and both have sold them within 2yrs. I rode them as well. And was very unimpressed
Awesome video once again. Ben or anyone else who knows; do mods for the gen II work on the gen III (foot pegs, crash bars, windscreens, luggage racks)? My gen II has a bunch of mods; if I get a gen III, am I starting over?
Haha. No, you'll never see one for it. The vast majority of issues people see are well out of the warranty window. So unfortunately at that point, they can't really be held liable for it.
So I have a 2022 KLR, it has 14 miles on it... not kidding, bought and put in storage. I'd like to get crash bars on it, but every set of crash bars I see have the factory flood lights removed and changed. I cannot for the life of me figure out what bars I can get and still use factory lights, I don't want to waste perfectly good lights.... HELP!! PLEASE!!!!
I have a dumb question. If the original doohickey springs break, why can't you just buy the stronger springs? Why do you have to replace the actual doohickey?
Yeah. Both are things that don't consistently cause issues until well beyond the warranty window, so they won't ever spend the money to redesign and retool. If they did they'd have to raise the price so we would end up paying for it anyhow.
Have a 2016 I bought used. Bikes and guns. There are just certain models years gens. Wait. Watch. Listen. Buy. New. They have to work the bugs out. Make improvements. Mid. Goldilocks. Just right. New and improved. Until it doesn’t work. Thanks UN. Thanks CAFE standards. Screw EPA.
First gen 1 is the best one, mine is 11,000 miles cruises at 75 80 all day ànd I ride off road every day I live North east Arizona , high desert gen one is is the most off road ready . .
I have owned all three generations, only lost the lower subframe bolt on a Gen2 in Mexico, it's an oddball shorter-length bolt than the right side, other than that my GEN 3 2022 was a total piece of shit, mainly due to assembly issues, they just didn't care, got it fixed and sold it in two months. I changed all of the dohickeys except the Gen3, none of them needed it, and none had any damage or spring damage. I wonder Eaglle Mike told me over the phone Kawasaki fixed the doohicky in 2006, but the demand is still there so he keeps selling them. I think most of the doohicky or the springs fail due to improper adjustment and or failure to lock the bolt down properly. Thermo Bob, never needed or used one, never had any heat-related issues, give it time to warm up, never an issue high or low speed, metro or desert. All single-cylinder scooters or motorcycles will have oil consumption at the higher end of the rev range, the 08 had an egged-shaped cylinder in some of them, my 08 did not burn oil, but I didn't ring it neck as many did. Break it in properly, use good oil, change it on time and don't abuse it, and it really did not have oil consumption, at least mine didn't. I did have an over-torqued head-set by the factory, KLX also had this intermittent issue, probably a problem with the assembly tool maintaining proper torque at the factory. So far my Gen3 2023 Orange, other than over-torqued head set has no issues.
@SwankyCatProductions I just flushed my system and if I see anything else I'll worry about it. Thanks for that part about the headlights. I had no idea it was that simple and mine was pointing way up because it has a lowered link on it. If my coolant system craps out for any reason I'll post back here and let you know. Keep it swanky bruv!
I have the white buildup in coolant res as well. Someday google research pointed to it being wax incorporated in the coolant. It does seem to mix together w the coolant when hot, then fall out of suspension when it cools.
I just got a new 2023 adv model. I will not do any mods. I have a 4 year warranty so not concerned. Kawasaki built these to run the way they do for a reason.
Does anyone else think that when riding it gets HOT on your legs and feet? I’ve had 8 bikes this makes 9 and I feel like this thing just gets my legs and feet ssoooo hot within like 2-3 minutes. My xr150 doesn’t my shadow 600 didn’t. This is the only one. Lol.
1) pegs suck, rubber dampers awful 2) heavier than a Vstrom DL1000, seriously heavy, and top heavy too boot. 3) god awful fuel map and ECU fuel injection mapping, delay/hesitation from idle to rev, throttling off while in gear cuts fuel, then rolling back into throttle causes annoying jerk, clutch switch bypass isn't fool-proof, as this leads to higher idle sometimes carrying you forward unintentionally .. 4) tank too wide at knees, standing hurts knees 5)fuel pump recall, even non recall vin bikes have issues 6) shocks are very wallowy and soft, anyone over 200lbs are going to bottom out a shit ton 7)crash bars are required if planning on offroad at all, fairing plastic is $500 bucks from japan, and is not readily available 8) do not offroad without the absolute most aggressive tire, thing has 15 tons of momentum, a simple long downhill grassy or wet slope can quickly lead to a terrifying dance of death of slipping and sliding as the bike is dragged downward into the pits of hell by gravity itself. I honestly feel.more confidence riding my vstrom dl1000 with big block knobs off road at this point i have a 3 year loan and then this fkr is gone!
Hello Ben!
I’m Ron a certified old guy, between a genuine formally new and pre decreptatude rider. I’ve owned and ride every type of motorcycle you can imagine sense 1975 to present and I just purchased my first KLR a week ago 11-24-2023 and freaking love it! I’m gonna brown nose you a little bit and say that your KLR videos have helped me MORE THAN ANY OTHER VIDEOS on UA-cam by FAR!! Okay I got that out of my system.. keep up the good work! “ Don’t let your Meat Loaf!!
Ron
Hi Ron! That's awesome! I'm glad to hear you're enjoying your KLR, and I'm really, really happy to hear that you've found my videos so helpful! A lot of great things have come from creating videos like these, but being able to help people get out on their bike so they can enjoy this big beautiful world, has to be one of the best! Thanks for sharing!!!
I bought my 2022 Adventure model brand new. No dohickey, no thermobob, right at 4,900 miles, around 1000 of which are interstate miles at 75 ish mph. Zero issues, doesn't burn oil (I run 10w40 synthetic). Didn't take it in for the fuel pump recall. Bought the extended warranty and I'll just ride the thing, it's a tool and does it's job.
Glad to hear it! Ride on!
Thanks man, I just sold my goldwing, At 60 yrs. young Im going to get a 2023 KLR. Love all your vids. Learned a lot and will do the mods myself. After working on goldwings everything seems easy to work on LOL. but these motors seem solid and easy to work on even for beginners. also the price. The bang for your buck either way I think you can't go wrong. Thank you for your vids man.
I did the same thing sold my goldwing after 17yrs now I have a 22 klr 650 and enjoying it just as much it's the perfect bike for a 64yr old tired man that still loves to ride
Purchased my '22 KLR in Jan of "22, and put the thermo-bob mod on it immediately. With the thermo-bob installed, the temperature remains within 10 degrees f in all riding conditions. It also allows the engine to reach operating temps in less than 4 minutes in winter, less than 2 in summer months. I have 3k miles on the bike at this time with zero oil burn, which I wouldn't expect at this point with or without the TB mod. But this engine is bulletproof and will run a long long time, with the proper maintenance. Doo-hickey mod coming this summer.
Good way to do it. I'd probably do the same if I planned on putting on a lot of miles.
I had a 2015 without the Thermo. It would not burn a drop of oil if it was kept under 5500 RPM, but riding with an 1190 that was not a reality.
I have no mods on an adventure model ‘22 and have not noticed any oil burning in 3500 miles. Im probably going to do the thermobob but not right now. I really have no plans for the doohickey.
Im not going to do the doo either 👍🏻@Kevinhobbytime
I have about 5k miles on my 23 KLR with no Mods and no oil burn. I believe issues have to do with riding conditions and rider type example long highway riding, excessive RPM at low speeds, bypassing clutch switch to keep idle up. My issues are all bolts on the bike were overtorqued to the point had to have warranty work on the steering stem, frame bolts plastic panel, wheels, chain idle tensioner, etc. All within the first 10 miles of driving off dealer lot. Also people claim issue with stock tires still running stock at 5k plus miles and most can't get beyond 2500 miles. Riding conditions is about 1k miles off road and 4k on road.
First of all, thank you for all the information on the klr650. Your tutorials have guided me through all my upgrades from tire change, oil change, and other add-ons for the bike. you do a great job educating the non-machanical person like myself. again, thank you.
I'm really glad to hear that, thank you!!!
I have had a 2015 KLR since new, have over 41,000 miles on it & it never seemed to have an oil consumption problem, I run 10W40 synthetic oil and have always added 1 OZ. Marvel Mystery oil to each 2.5 Gallons of fuel, which may not work so well on the Gen 3 bikes with Cat. converters on them, my 2015 still runs like new..Bike is 100% stock.
My 2005 Gen1 is about 23K miles, and there is absolutely no oil consumption. No thermobob. I pulled the stator and cover and checked the counter balancer chain. I adjusted minimal slack, and factory doohickey spring still had tension after adjustment. I put the Eagle Mike kit back in the toolbox. It is smoother running after taking the slack out of the counter balancer chain.
A good mod for the KLR is the Procycle polyeurathane cush drive kit.
Ditto for my 2007 (bought new) though my doohickey was broken when I checked at roughly 5,000 miles.
Bought my adventure model in 2022. Did thermo bob mod within first three months. Got recall but never took it in. Have ha no problems so far. No oil consumption problems either. 13376 miles so far. Had to replace stock chain at 12000 miles went with quality after market o ring chain.
Nice!!! Great data, thank you!!!
Hey Ben. Thanks for all your KLR videos, I've enjoyed them all and learned a lot from them. I had to lower my lights just as you said (btw, they are excellent, aren't they), and I experienced the fuel pump failure at 200 miles on my '22 KLR. It simply cranked and cranked but wouldn't crank over and fire up. After 2 months in the shop they finally got a replacement fuel pump and fixed it. Shortly after that, Kawasawki announced a recall. I wasn't surprised, having already surmised the lack of replacement pump was due to many fuel pumps failing. My magnificent KLR has been wonderful in all other respects and I love it! Happy riding.
I also had to adjust the headlight down on my 2022 KLR. Like you I too think the light is very good, but I do have one issue, and that is the blue high beam indicator is just far too bright for my liking! I haven't really heard others complain about it, so maybe it's just me, but I've been caught in a little rain a few times, and after my helmets shield is covered in water droplets, turning on the high beam then rewards me with what looks like an entire star field of blue dots right in front of my face! I'm curious if you or anyone else is bothered by that light, or maybe I'm just really sensitive to blue light. Happy riding as well!
Holyshit boi! I remember watching you back in 2016, even bought a shirt. Look at you now, aged well and your content has definitely gotten a premium look. Congrats man.
Haha, yeah I've been at it a long time now! Thanks man!!!
Wish Kawi didn't drag their feet with the fuel pump recall. Had my KLR fuel pump conk out in the desert... in summer.... 300 miles from home. When I called the dealership, they knew immediately what the deal was and said they were just waiting for Kawi to issue the recall order. They suggested I wait for the temperatures to drop and the fuel pump might work... again, in the desert, in summer. Ended up spending $300 for a tow home, but the fuel pump was replaced under warranty. Still really stupid for a bike whose primary selling point is 30-year-old simplicity.
Wow that really sucks, I can see why some people got so frustrated with Gen3s. I never really though about it all that much, but I wonder why they couldn't just reuse a fuel pump from one of the hundreds of other bikes and equipment they sell. Seems odd to start from scratch if your putting it on old reliable.
I actually had a weird electrical issue, which I haven’t seen anyone else have yet.
Essentially, a bolt under the tank chafed the ignition wires causing the bike to randomly shut off while out on a ride two times. The one time I was within the neighborhood. The other was about a 2 mile push…
I plan on making a video at some point about my issue.
Ouch, that's definitely a good one to keep an eye out for and to know about!
they tend to burn more oil at higher rpm due to an over oiling of the piston issue. I plugged up the oil cap passage that leads to the piston with JB weld and drilled a very small hole. theres a website giving a diameter size but with that recommended size the engine would run a bit hotter than normal so i opened the hole up to a 9/64 drill bit. never burned any oil after that. and yes the piston still got plenty of oil since i was still getting 50mpg 20k miles later. it took a lot of trust and stones to start that bike with that tiny oil hole but it paid off.
Thanks for the information about the headlight adjustment. I’ve had trouble with that. Otherwise, in 2,000 miles I’ve had no trouble. Loving this bike.
I definitely had to adjust my lights, luckily the adventure model driving lights you don't really see the low beam anyway. I also loosened my stem nut, not that it was really tight but it wasn't free moving either, had 3400 miles when I did it. Personally the biggest mod you should do is put the magnetic drain plug in it!
Can you explain how you determined the magnetic drain plug is the best mod?
@@bluezhawg2104 because it collected and metal particles in oil from gears.
@@colinlawrence6403 You had metal on it?
@bluezhawg2104 all motorcycle and atvs have metal in the oil, your gear case is included in your crank case.
Thanks for the recap. I just got a 23 KLR650S and have noticed a few of these same quirks.
Hello Gents, Love your video content Swanky! Just a heads up on the recall topic. Recently my '23 KLR 650S has been giving me problems restarting after a solid run that gets the bike up to operating temperature. (Thermo Bob installed). It left me for dead on a return trip from Tampa to Atlanta. Started fine but at 180 miles traveled I stopped for gas and the bike would not start after multiple tries. I had the bike in neutral and clutch engaged, also tried different positions for the kick stand but no help. After about 2 hours the bike had cooled and restarted only to do the same thing again after a 200 miles stretch. Needless to say I'm not too pleased with this fairly new bike with 3500 miles on the ODO. Bike runs fine at 70-80 MPH on the highway and does not burn any of the magic T6 oil. Mods include: Thermo Bob, Desnorkle, Dekelvic pipe, Uni filter. Bike has been serviced and modded by myself, I am an aircraft mechanic for the last 40 years and am fairly handy with a wrench. I haven't had a minute to trouble shoot other that the kick stand and clutch switches. I Was going to take a look at the resistance of the coil when hot, the fuel pump seems to kick on when hot but there may be internal issues. I also have heard that the valves, especiaslly the exhaust valves, are adjusted tight from the factory which may also lead to hard starting. That will be something else I check if the coil and fuel pump ring out properly with an OHM meter. Any thoughts gents? thanks and stay safe! ~Frank in ATL
Oh man, that doesn't sound fun! I'm sorry to hear that! It certainly could be something else, but my money would be on the valves. I'm certainly no expert, but I've personally had issues with other similar style motors being temperature sensitive due to out of spec valves. Best of luck!!!
Awesome freaking review brother 👊 everything I did was because of your videos. Super helpful and just rad content
I had the
Last generation KLR and I had a
Lot of trouble with it drinking oil on trips over a few weeks and running at 100km on the highway. We replaced the thermostat and the dohickey as well as the clutch plates and the a bunch of other things.
It was an okay bike but it did leave me stranded on the road a few times with breaks downs
Awesome video! Thanks
Thank you!
My grandpa has a 2022 KLR and it has 200 miles on it. I’ve ridden it a few times and have never had a single issue but my grandpa did make the comment that when it’s cold it does seem to struggle to start and stay running.
I have a '22 and had the recall for the fuel pump, I chanced it and wanted to wait for the winter season to have it fixed. It failed this past September at around 8,000kms. When I would turn the key on their would be a low rattle/clicking sound rather than that hum and the bike would just turn over but never fire up.
The last few days before it failed the bike was hard to start during cold start's. Like it would take 5-8 cranks to fire up.
I have a KLR 650 J Gen 3 2022 with 12 K miles. First owner did have to replace the fuel pump, it was a warranty covered/recall issue. In hot atmospheric temps, he was told, seals would leak. I have had no problems with it since I bought it 4 months ago.
Glad to hear it! Thanks for the fuel pump report!
You know I really want one these bikes but the more I watch videos the more jaded I get to pulling the trigger, if I have to mod the thing to get a bike running right that’s a no, is it really that big an issue? Or issues it seems
I'm in the same situation. I want one but.....🇺🇲🍾🎉🇺🇲
Dang only 3300 Miles? I'm about to hit 20k.
The fairing squeek on my Gen 3 was fixed with a peice of rubber were you can't see it.
My 2023 KLR650 sputtered and died on the roadside today. I had to put it on a trailer and take it to the dealership 90 miles away. I won't find out what's wrong with it, until Wednesday. I had more than a half tank of 92 Octane, Non-Ethanol gas in it. I always buy my gas at the same gas station. I suspect it is something to do with the fuel system. I wonder if any other gen 3 KLR650 owners have had the same problem? My KLR has 2,700 miles on it.
Did the pump prime (the electric whine noise) when you turned the key off and back on? Sounds like it could've been the pump... Hope you get a quick resolution!
Sounds like fuel pump.
It was the fuel pump. The Kawasaki warranty covered the $675 bill, to replace the fuel pump. It was in the dealership shop for 3 weeks. My KLR runs great again now.
Nice studio set up in the side area of your shop / garage. A few other moto UA-camrs I watch do their videos in a massive cluttered corner in their garage and it's so distracting looking at the mess. Your wireless mic is a nice touch too.
I'm curious what you will replace the KLR with.
Thanks! I'm glad to hear you appreciate it. I've been doing a lot of these types of videos recently where I use clips from old videos, a lot of them are from before I painted the garage and when I just used the camera mic. Oh man does it drive me NUTS to watch and listen to them now! 😂 What was I thinking!!! Haha. Live and learn though!
Bought my '23, rode it home, put the Thermobob mod on it. Why? Just because the Thermobob makes sense. If you spend a few minutes thinking about it, high oil consumption on an engine that has uneven heat distribution should be obvious. With the Thermobob on the KLR, the engine temp comes up quickly and evenly, and stays pegged in the 180-200f range, no matter the type of riding. The Doohickey is critical, but the Thermobob should be first.
Great video man. Thanks
Thank you!!!
Well I owned a 2018 gen2 and my son owns a 2015 gen2 I did the doohickey and thermobob on both bikes..my sons bike had just over 6k on it and the spring was done and had been slapping the case my bike ha 3k on and the spring was done meaning no tension left.. the ge3 has the exact same motor the only difference is fi so yes it has the same issues they all did.. but I will say my sons bike now has 12k on it and don't burn any oil..as for mine idk as I sold it
Something to think about with the "required mods"..... KLR has been around since 87.... how many are out there? My best guess from info available would be 150k to 200k.... how many recalls on this bike for the "must do or die" problems? There is a reason recalls are issued and a reason the manufacturers are mandated to have them. Why no recall for these issues in 35+ years.
In regards to the DooHicky, there have not been enough catastrophic failures to warrant Kawi to make a recall and that is do to when a doohicky might fail, usually in the higher mileage bikes. If you look on line or follow the KLR forums you will see things like, Just found an '04 with 1100 miles on it, I just seen a guy buy an '18 with just over 300 miles on it. Where I'm going is , most people don't ride them far enough to see a failure and those that have seen failures will take precautions and end up with very high mileage bikes. I run a '22 Traveler with ABS, was on the fuel pump recall [ my dealer did it the same day I took it in] I have done the Thermal Bob and will do the Doo and low profile drain plug at my next oil change along with a valve adjustment . My bike runs great, doesn't burn oil and fits my butt perfect. My other mods are JNS lowering kit with better pegs, Aluminum skid plate, hard wired Garmin ZumoXT2, windshield risers [I'm 6'-2" 200lbs], Tusk Olympus bags, Tusk Tank bag, Tusk crash bars just like Bens , Handle bar risers and the next mod is some driving lights.
The fuel pump recall makes my point..... if it's a problem the manufacturers are required to have a recall, just ain't seen enough for the dohicky over 3 generations and 35+ years but the hype of "do it or blow your bike up" is there for sure.
My 23 has issues starting when it's hot outside and just fine in colder weather. She just needs 2 cranks mostly to get going over 90 degrees. I'm in Vegas so it's almost always hot out. haha
Mmm yeah I suppose I've never even started mine when it was 90 degrees out. We just hide in the AC when it's that "hot" haha.
Greetings,
Great channel.
What tires do you prefer for mud?
Hey Ben, probably too late but don't get rid of th gen3 you and I both have the pearl lava! Any way good video as always. I did go to my dealer to have the "recall" done...might have been a waste. I had 0 issues before and about 2300-2400 miles now right after it takes about 2-3 full cranks to fire off! Plus I found damage to the paint on my tank in that area and lost several of the side cover bolts after getting it back. You can't really prove it was there fault but I have feelings. Anyway I really like my Gen3 and I think I'll keep it. PS in South central PA if anybody cares. 😁
Oh no! That really stinks! I think I noticed a few "witness marks" on my T7 after a recall. I suppose they're always being rushed, but it sure would be nice if they cared a little more... The Gen3 is with it's new owner already, your correct. It's a beautiful bike, but I actually traded it for the guys DR650 that I'm now testing and building along side my other new bike, an XR 650L!
Good video. It can be hard to pin down starting issues.
Great video! Super informative. Thanks
Thank you! Glad to hear that!!!
By contrast, the headlight on my 23 z650rs was pointed nearly at my front tire.
Fuel pump issue. Bought the bike used a month ago. It had 374 miles. The bike would not start most of the times the key was turned on. I learned I must flick the key off and on until I could hear the buzzing sound of the fuel pump priming. If there was no buzzing sound for 3 seconds, the bike will not start. I called Kawasaki yesterday, they said there was a recall of my fuel pump after I read them the last three digits off the pump, which you will need to remove the seat to read the numbers. The numbers are under the gas tank but you do not need to remove the gas tank. Kawasaki will cover the costs to replace the electronic fuel pump. Don't get stranded away from home.
The cold weather starting issue is not just a KLR problem but a big single cylinder bike problem in general, particularly on some of the higher compression ratio bikes. From most of the digging into that problem I have done it come down to the battery not being able to supply enough cranking amps to swing the motor fast enough to get it to fire up. There is a few nice lithium batteries available that have better cold weather survivability and more cranking amps to boot. Chat to a proper battery expert in your area to see what they can get for you.
My '87 starts just fine in sub 20 degree weather with a battery that can just barely get it cranking after sitting for a few months.
Very solid point. My dad's Super Sherpa has a similar issue actually. I think people were having trouble getting it to actually fire though. Not so much that it wouldn't turn over. I could be wrong though?
The speedometer on my 2023 quit working as well as the horn. Also my steering is chopy and the headlamp was pointed up as much as it could go.
I had a no start below freezing. Dealer replaced the exhaust cam.
Did I read about that on Facebook? Where the exhaust valves open slightly during the compression stroke or something?
The notchy steering is not specific to the KLR650, my KLX300 needed new steering head bearings from the factory they tightened it enough to cause flat spots.
None of this is surprising to me. KLRs have been letting people down sence they came out. Im glad this day and age people can go online and see these bikes are built as quickly and cheaply as possible, and wont last unless you baby the hell out of them. I've had 2 friends that had them and both have sold them within 2yrs. I rode them as well. And was very unimpressed
My 22 still does not like cold starts or if the bike is damp. Had the fuel pump recall completed.
Awesome video once again. Ben or anyone else who knows; do mods for the gen II work on the gen III (foot pegs, crash bars, windscreens, luggage racks)? My gen II has a bunch of mods; if I get a gen III, am I starting over?
Did we finally do a recall and fix the damn doohickey
Haha. No, you'll never see one for it. The vast majority of issues people see are well out of the warranty window. So unfortunately at that point, they can't really be held liable for it.
You Rock. enuff said, thanks bro
I put a down payment on a 2023 S version of this bike and I must say I’ve become a little nervous about all the issues with this bike.
So I have a 2022 KLR, it has 14 miles on it... not kidding, bought and put in storage. I'd like to get crash bars on it, but every set of crash bars I see have the factory flood lights removed and changed. I cannot for the life of me figure out what bars I can get and still use factory lights, I don't want to waste perfectly good lights.... HELP!! PLEASE!!!!
No thermo Bob and I don't burn oil. I check twice a week. Got 10K miles on it.
Nice!
When to do the first oil change please??
I did my first at 600 miles. Then again at 2000.
3 months, 4.5k miles and the exhaust valves were tighter than a nun
I have a dumb question. If the original doohickey springs break, why can't you just buy the stronger springs? Why do you have to replace the actual doohickey?
You 100% could do that. I think most people don't, just because they figure they might as well do the whole thing while they're in there.
I had a 2005 KLR a d fixed the Dohickey, thermo issue a d the headlight. Still these are issues in 2023-24?
Yeah. Both are things that don't consistently cause issues until well beyond the warranty window, so they won't ever spend the money to redesign and retool. If they did they'd have to raise the price so we would end up paying for it anyhow.
My new gen 3 did have an issue starting. I think it happened after the recall due to a dodgy mechanic
Oh no!
Have a 2016 I bought used.
Bikes and guns. There are just certain models years gens. Wait. Watch. Listen.
Buy.
New. They have to work the bugs out. Make improvements.
Mid. Goldilocks. Just right.
New and improved. Until it doesn’t work. Thanks UN.
Thanks CAFE standards.
Screw EPA.
Haha 😆
In Wisconsin there are no regs on exhaust emissions, noise yes but not climate fakery crap .
My biggest issue with my 22 is fork dive... there are fixes out there but you can really eat shit on this bike if unaware.
When you're braking? Or off-road?
First gen 1 is the best one, mine is 11,000 miles cruises at 75 80 all day ànd I ride off road every day I live North east Arizona , high desert gen one is is the most off road ready . .
22k is rooky numbers, you need to ride more.
@@leeinwis No kidding. I've got 39k on my '17 (bought new with 1 mile on it) and even that isn't much for a KLR.
I have owned all three generations, only lost the lower subframe bolt on a Gen2 in Mexico, it's an oddball shorter-length bolt than the right side, other than that my GEN 3 2022 was a total piece of shit, mainly due to assembly issues, they just didn't care, got it fixed and sold it in two months. I changed all of the dohickeys except the Gen3, none of them needed it, and none had any damage or spring damage. I wonder Eaglle Mike told me over the phone Kawasaki fixed the doohicky in 2006, but the demand is still there so he keeps selling them. I think most of the doohicky or the springs fail due to improper adjustment and or failure to lock the bolt down properly. Thermo Bob, never needed or used one, never had any heat-related issues, give it time to warm up, never an issue high or low speed, metro or desert. All single-cylinder scooters or motorcycles will have oil consumption at the higher end of the rev range, the 08 had an egged-shaped cylinder in some of them, my 08 did not burn oil, but I didn't ring it neck as many did. Break it in properly, use good oil, change it on time and don't abuse it, and it really did not have oil consumption, at least mine didn't. I did have an over-torqued head-set by the factory, KLX also had this intermittent issue, probably a problem with the assembly tool maintaining proper torque at the factory. So far my Gen3 2023 Orange, other than over-torqued head set has no issues.
Anybody seeing any white substance in your coolant reservoir? Mine had it from the dealership.
I think I did actually see something in mine at one point but then it was gone after while. Not sure what it would've been.
@SwankyCatProductions I just flushed my system and if I see anything else I'll worry about it. Thanks for that part about the headlights. I had no idea it was that simple and mine was pointing way up because it has a lowered link on it. If my coolant system craps out for any reason I'll post back here and let you know. Keep it swanky bruv!
I have the white buildup in coolant res as well. Someday google research pointed to it being wax incorporated in the coolant.
It does seem to mix together w the coolant when hot, then fall out of suspension when it cools.
I just got a new 2023 adv model. I will not do any mods. I have a 4 year warranty so not concerned. Kawasaki built these to run the way they do for a reason.
Love my Gen 2. No FI nor computers or any potentially un repairable parts
Does anyone else think that when riding it gets HOT on your legs and feet? I’ve had 8 bikes this makes 9 and I feel like this thing just gets my legs and feet ssoooo hot within like 2-3 minutes. My xr150 doesn’t my shadow 600 didn’t. This is the only one. Lol.
I would never buy one with so many other amazing options out there.
Needs 6th gear
23 klr 650 only had the squeaky panel
Haha 😂 glad to hear that!
Its sad they say you gotta do so many mods to a bike to make it reliable. All that and its still under powered. No reason for that.
thermostat regulates cooling fluid flow in cooling system. Point blank not rocker science. Always someone trying to re invent the mouse trap.
1) pegs suck, rubber dampers awful
2) heavier than a Vstrom DL1000, seriously heavy, and top heavy too boot.
3) god awful fuel map and ECU fuel injection mapping, delay/hesitation from idle to rev, throttling off while in gear cuts fuel, then rolling back into throttle causes annoying jerk, clutch switch bypass isn't fool-proof, as this leads to higher idle sometimes carrying you forward unintentionally ..
4) tank too wide at knees, standing hurts knees
5)fuel pump recall, even non recall vin bikes have issues
6) shocks are very wallowy and soft, anyone over 200lbs are going to bottom out a shit ton
7)crash bars are required if planning on offroad at all, fairing plastic is $500 bucks from japan, and is not readily available
8) do not offroad without the absolute most aggressive tire, thing has 15 tons of momentum, a simple long downhill grassy or wet slope can quickly lead to a terrifying dance of death of slipping and sliding as the bike is dragged downward into the pits of hell by gravity itself.
I honestly feel.more confidence riding my vstrom dl1000 with big block knobs off road at this point
i have a 3 year loan and then this fkr is gone!
6.5 minutes of yapping about everything but the recall.
ty
Johnson William Jones Edward Jones Christopher
You are full of crap. I owned gen 1, 2, And 3. None of them burned oil.
3 out of 3!?!? No way!
It was mostly the 08