Amazing Manufacturing of A Car Disk Brake Plate |

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  • Опубліковано 26 чер 2023
  • Discover the amazing manufacturing process of a car disk brake plate in this video. See the intricate engineering and craftsmanship that goes into creating these vital pieces of automotive safety technology. Watch as experts explain how raw materials are transformed into precise parts through cutting-edge machinery, and learn why this product is so important for keeping drivers safe on the road. See it all for yourself with this remarkable look at car disk brake plate manufacturing and its many fascinating facets!
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КОМЕНТАРІ • 2 тис.

  • @kurtkaster5666
    @kurtkaster5666 9 місяців тому +620

    Elsewhere in India, a team of guys are using old disc brakes to restore engine blocks.

    • @hornetbad
      @hornetbad 9 місяців тому +27

      LOL 😂😂😂😂😂😂😂😂😂😂😂😂

    • @danstrayer111
      @danstrayer111 9 місяців тому +24

      in another video I saw, disc brakes are recycled into frying pans

    • @fridaycaliforniaa236
      @fridaycaliforniaa236 9 місяців тому +3

      LMFAO 😂

    • @MsHooper101
      @MsHooper101 9 місяців тому

      THE ASBESTOS IMPREGNATED CAST IRON ADDS FLAVOR !

    • @loblolly777
      @loblolly777 9 місяців тому +13

      Is that what they mean by a circular economy?

  • @stefanpopescu6479
    @stefanpopescu6479 9 місяців тому +1141

    For those who do not know metallurgy, it is an extraordinary video. It has a series of serious errors in the production of brake discs. The molding sands mixture is made as considered by the mixer, without moisture control, permeability, etc. They use cast iron from engine blocks, which is a superior gray cast iron, but it is melted at the cubilou, where they burn a lot of coal to maintain the lamellar graphite and prevent the formation of cementite. The result will be low-quality lamellar graphite cast iron brake discs. If you notice, it does not show whether they are checked dynamically or statically. A disc like this, under brutal braking, is likely to break and cause a serious accident.

    • @RRaucina
      @RRaucina 9 місяців тому +145

      Exactly. I pray those no-name white box brake rotors didn't come from these stone age operations in India or Pakistan. I don't want this crap on my car.

    • @stefanpopescu6479
      @stefanpopescu6479 9 місяців тому +35

      @@RRaucina I noticed that the original brake pads last longer than the aftermarket ones. I'm wodering why ??

    • @TheSmitovski
      @TheSmitovski 9 місяців тому +25

      @@stefanpopescu6479 certain parts are made in top quality only for the first installation on a new car, later by replacing them we notice that they last less or are of poorer quality

    • @stefanpopescu6479
      @stefanpopescu6479 9 місяців тому +9

      @@TheSmitovski wrong, I put after market parts and they lasted less than the original ones. I only put the original and I am sure that I have no problems with the car 😀

    • @caddyrack
      @caddyrack 9 місяців тому +57

      Sir, I would like to tell you that I tested several rotors and broke those rotors like breaking a cracker to test the strength of the casting, it was awful. Grainy and not stable. Those rotors under stress caused by high temperatures due to continuous braking will warp and brake pedal will be pulsating like crazy. After cooling down it'll be ok until it gets warm/hot on the next brake application and the shaking will re-start and will be terrible. Yet, they pass DOT (apparently). A complete 20 footer container was scrapped, the company tried to get their money back but received nothing. Thank you for posting an intelligent reply. Cheers

  • @VyacheslavTGN
    @VyacheslavTGN 9 місяців тому +19

    индусов очень много, надеюсь они делают эти прекрасные тормоза для внутреннего рынка

    • @amdboii3600
      @amdboii3600 24 дні тому

      Им они не особо то и нужны 😅

    • @user-mt5te3jw4o
      @user-mt5te3jw4o 17 днів тому

      @@amdboii3600 они не успевают поездить, их поезда сбивают

  • @andrewallen9993
    @andrewallen9993 6 місяців тому +163

    Customer : What alloy do you make your brake disks from?
    This factory : Yes

    • @papaguche
      @papaguche 5 місяців тому +5

      And they wonder why india has the most traffic fatality's

    • @404alessio
      @404alessio 4 місяці тому +3

      @@papaguche There are also quite a few in such factories

    • @markvietti
      @markvietti 4 місяці тому

      looks like from engine blocks

    • @larzblast
      @larzblast 4 місяці тому +6

      @@markvietti I think you missed the point of the joke. :)

    • @rajaml
      @rajaml 3 місяці тому +3

      ​@@papaguche
      Pakistan

  • @cryhavoc38
    @cryhavoc38 9 місяців тому +132

    when you go to the parts store and they tell you they have the $20 part, versus the $100 part..now you know.

    • @amarissimus29
      @amarissimus29 9 місяців тому +3

      When you go to the surplus store and buy a 1oz bottle of Essence of Rotor Casters for $900, now you know. You've never seen crowd control until you've seen people flee for their lives from this funk. Get it before it's a war crime.

    • @steve-dq7hh
      @steve-dq7hh 9 місяців тому

      and they both last just as long..........hahahahahaha

    • @robertbarel896
      @robertbarel896 9 місяців тому +8

      the 100$ is the same part that some Chad bought for $20 and now sells it for $100

    • @gungadin406
      @gungadin406 6 місяців тому +2

      @@steve-dq7hh Cobblers.

    • @ronaldwhite6508
      @ronaldwhite6508 3 місяці тому

      They making the $100 part now

  • @user-sl9xo7cw2z
    @user-sl9xo7cw2z 2 місяці тому +24

    Ручная работа! Каждый диск уникален! Второго такого нет ни у кого!

    • @isosch9611
      @isosch9611 2 дні тому

      это точно, второго похожего нет. каждый бьёт по разному🤣

  • @MrPLC999
    @MrPLC999 6 місяців тому +87

    That's some high precision ISO-9000 stuff there. Plus or minus 1/8". Wow.

    • @rodgercostello9814
      @rodgercostello9814 7 днів тому +2

      Health and safety top notch, Nice to see lathe work with no eye protection lol

  • @matthewmclean9734
    @matthewmclean9734 5 місяців тому +94

    Every rotor a unique size, weight and shape! Amazing!

    • @ryanwyrick6947
      @ryanwyrick6947 5 місяців тому +1

      Amazing? you mean sad.

    • @samuraiguy0000
      @samuraiguy0000 3 місяці тому +1

      Tuners like their cars to be custom.

    • @conceptrat
      @conceptrat 3 місяці тому +1

      Nice dig!

    • @Trust_but_Verify
      @Trust_but_Verify 3 місяці тому +1

      @@ryanwyrick6947 He said in sarcasm.

    • @ryanwyrick6947
      @ryanwyrick6947 3 місяці тому

      I must have been tired... thanks lol@@Trust_but_Verify

  • @rickys6770
    @rickys6770 9 місяців тому +23

    Watch this video before going to work and you will appreciate your job

  • @MroStudios
    @MroStudios 6 місяців тому +152

    It is impossible not to appreciate the ingenuity and simplicity of the process and at the same time the incredible set of skills required to accomplish this job with basic tools. On the other hand I would never, NEVER drive a car with those brakes faster than 30km/h.

    • @daltonx6177
      @daltonx6177 5 місяців тому +2

      You summed it up perfectly ! 👍

    • @robinwells8879
      @robinwells8879 3 місяці тому

      And perhaps that’s the only kind of duty cycle that these will see. I doubt that they are intended for track use. Horses for courses sir.

    • @samuraiguy0000
      @samuraiguy0000 3 місяці тому +5

      You wouldn't sport a set of Flintstone rotors? To be fair though, the machinists were doing some pretty impressive moves with the equipment they have. I'd hate to see how many times they get a sharp coil of material in their sandals though.

    • @milfinu
      @milfinu 3 місяці тому +2

      NO Gloves, No Steel toed Boots, NO Safety Galeses? IM CALLING OSHA!

    • @fragiquerence
      @fragiquerence Місяць тому +1

      ​@@robinwells8879 exactly. These brake disks are probably supposed to be installed in a small and slow commercial use vehicles, that move stuff around. There are no need in balancing those disks at high speeds. To be fair, those disks will probably blow apart at high rpms, but they will never do because if its use case

  • @cordellscott
    @cordellscott 9 місяців тому +15

    Suddenly my life seems a lot better than before

  • @fedys602
    @fedys602 Місяць тому +20

    На этом предприятии прогресс по охране труда. У рабочего на сверлильном станке есть перчатки!

    • @amdboii3600
      @amdboii3600 24 дні тому +3

      За станками нельзя перчи использовать и длинные рукова иметь. Намотать может. Так что, все у них стабильно

    • @Leningrad_DE
      @Leningrad_DE 16 днів тому

      Сарказм :) Уважаю :)

    • @Don_Pehot
      @Don_Pehot 13 днів тому

      Даже масло есть для метчика.

    • @Murder2241
      @Murder2241 8 днів тому

      На сверлильном самый богатый

  • @nyncompute
    @nyncompute 9 місяців тому +82

    "I just got promoted from broken engine slammer to barefoot sand stomper.. so I got that going for me, which is nice."

    • @jellyboy123
      @jellyboy123 9 місяців тому

      congratulations one day if you lucky you work hard you could be the head sand stomper over looking other sand stompers .

    • @dntlss
      @dntlss 9 місяців тому +1

      Id rather do the barefoot sand stomping bit,something about cast iron and aluminum shards flying in the air towards my eyes and body just doesn't sound very appealing.

    • @robertmann7277
      @robertmann7277 9 місяців тому

      Hey... It comes with a 7 Rupee raise!!, that's nothing to sneeze at ( if you do you might hawk up a lung )

    • @jamesderoc6717
      @jamesderoc6717 9 місяців тому

      great movie

    • @billphillips5006
      @billphillips5006 9 місяців тому

      The sand stomper was getting jiggy with it

  • @user-vw3lb3kk1d
    @user-vw3lb3kk1d 9 місяців тому +396

    After over 60 years in engineering, it took this video to show me that not only have I been wearing the wrong shoes...I have also been worrying too much about the detail.

    • @southtownsjoe32
      @southtownsjoe32 9 місяців тому +13

      Agree.....LMAO!
      Thy want stricter Mfg laws in usa & this is reality in the rest of the world!

    • @timdake
      @timdake 9 місяців тому +20

      And tolerances... Why worry about 0.001" tolerances in engineering, when 0.5" tolerances will do just fine?

    • @Taz6688
      @Taz6688 9 місяців тому +6

      Where I worked we had to make a collar to locate a leg, it was made in three pieces and machined with a location lip, after finishing the piece off, 2 people spent the best part of an hour and a half with bore gauges trying to get it back in spec. The people turned up to collect it, the guys were struggling to finish and sheepishly explained the problem they could only get it to 50 thou. They laughed and showed them what it was going to be used for, 'Anywhere within 1/8 of an inch was good enough' sometimes it pays to speak to people rather than follow the drawings.

    • @user-vw3lb3kk1d
      @user-vw3lb3kk1d 9 місяців тому +4

      @@southtownsjoe32 I don't know why I never thought of making my own batteries ua-cam.com/video/mLjQOUsnQwE/v-deo.html

    • @jonathanpalmer155
      @jonathanpalmer155 9 місяців тому +20

      But after 60 years, will they still have 10 toes, let alone 2 feet?

  • @jeeptrucklover72
    @jeeptrucklover72 9 місяців тому +38

    Hats off to these guys because they are hard workers!

    • @user-hi8ix3hs3h
      @user-hi8ix3hs3h 5 місяців тому +1

      Потом их продукция отнимет вашу жизнь!

  • @rasmus1600
    @rasmus1600 9 місяців тому +22

    I was wondering how they removed the cylinder walls from the engine blocks. They did a 200IQ move and removed the engine block from the cylinder walls.
    Also those guys destroying the engine blocks, they must have 0% anger in them

    • @McTrollinftw
      @McTrollinftw 13 днів тому

      much closer to 70 IQ actually

  • @danielkonrad9435
    @danielkonrad9435 9 місяців тому +19

    A rare glimpse into the Autozone factory

  • @asz2423
    @asz2423 9 місяців тому +83

    Right out of the stone age, aftermarket rotors for the Flinstone car

    • @Observerl
      @Observerl 9 місяців тому +12

      I hope that these parts are only for their own country and correspondingly weakly motorized vehicles and bad roads so you can also only drive slow.

    • @fridaycaliforniaa236
      @fridaycaliforniaa236 9 місяців тому +3

      🤣🤣

    • @one567
      @one567 9 місяців тому

      Makes sense why Ford is a pile of Garbage

    • @rejuoi9217
      @rejuoi9217 4 місяці тому

      ​@@Observerl😂 это для концерна Даймлер бенц

    • @rejuoi9217
      @rejuoi9217 4 місяці тому

      ​@@Observerl что вас так напугало😂 обычное литейное производство, без электроники,?

  • @Buratin0
    @Buratin0 8 місяців тому +8

    Скупой платит дважды. Тупой трижды!
    Посадочные отверстия посылают нахер сам диск! Никаких центров, никаких индикаторов. С одной стороны проточил, зажал в патрон(сторона с проточенной стороны гуляет.. похер). Проточили с другой стороны.(Ну не зажмет токарный патрон диск идеально ровно! Даже очень дорогой! В любом случае контроль с индикатором!). По итогу диск волной! Колодки быстро в хлам! Колесные диски повторяют неровности тормозных! Вибрация по всему авто! При торможении пульсации ногой чувствуются. Экономия епт...
    п.с. Я думал они предварительно сделают проточку на грубую, а потом установят на финишную обработку в центр ЧПУ! Ну или хотя бы дядя с индикаторами будет точить уже финиш на отдельном токарнике или шлифовальном! Но нет.... По итогу это заготовка, а не готовая работа!(хотя если посадочные проточены до финишного диаметра - то это кусок металлолома, а не диск!)

    • @wedu5212
      @wedu5212 Місяць тому +1

      Для внутреннего рынка им сойдет, они там еле едут, не на гонках участвуют)

  • @user-ci8bu8lm2u
    @user-ci8bu8lm2u 6 місяців тому +19

    С босыми ногами на сталелитейном производстве! У меня нет слов 😮

    • @user-ou9zl1vk6f
      @user-ou9zl1vk6f 6 місяців тому +5

      у них запасные есть..

    • @user-xb3ho9mb4d
      @user-xb3ho9mb4d 6 місяців тому

      @@user-ou9zl1vk6f наемные рабочие? судя по их азарту, там и спины не намного хватает

    • @jonsnow2861
      @jonsnow2861 5 місяців тому +5

      Спецовка для слабаков😀

    • @aleksei7405
      @aleksei7405 18 днів тому

      все ради снижения себестоимости продукции)

    • @Don_Pehot
      @Don_Pehot 13 днів тому

      @@user-ou9zl1vk6f ноги или работники?

  • @stevearmstrong4561
    @stevearmstrong4561 9 місяців тому +15

    They are literally slaving to produce a product.Real men! Respect!

    • @paulluce2557
      @paulluce2557 9 місяців тому +2

      What interests me is that unlike in other videos of this sort of activity, the lathes and machine look relatively clean...

    • @jamese9283
      @jamese9283 6 місяців тому +4

      They look content to me. Probably go home to a wonderful home-cooked meal.

  • @RRaucina
    @RRaucina 9 місяців тому +94

    Imagine breaking engine blocks with hammers barefooted and without glasses. Just beyond belief!

    • @maxmeinert6264
      @maxmeinert6264 9 місяців тому +9

      No. It is called amazing. Didnt you read the title?

    • @dannydaw59
      @dannydaw59 9 місяців тому +6

      The dude's robes looked a little too close to that flame too. I bet people have caught on fire at least a few times.

    • @francomtz7115
      @francomtz7115 9 місяців тому +5

      I know it's what we buy in USA it's all cheap shit

    • @buckmurdock2500
      @buckmurdock2500 9 місяців тому +3

      All for $14 (US) per day ! !

    • @mica122213
      @mica122213 9 місяців тому +1

      @@buckmurdock2500 thats less that one box of magnum xxxxl - dont ask me how i know..

  • @Dmitriy_Pivko
    @Dmitriy_Pivko 9 місяців тому +4

    Respect for the man of labour

  • @JoeL-re1dc
    @JoeL-re1dc 9 місяців тому +10

    I'm surprised that after facing and centering the hub, they don't cut both rotor faces at the same time to ensure a concentric final result.

  • @patverum9051
    @patverum9051 9 місяців тому +40

    Where I live we have to descend a 3-mile winding slope ,with a 6 to 9 degree angle,
    sometimes with a laden trailer with bricks or sand.
    Fitting those discs would be like signing your own death warrant.

    • @TIMMEH19991
      @TIMMEH19991 6 місяців тому +3

      I will never buy cheepo discs again!

    • @inq752
      @inq752 День тому

      @@TIMMEH19991 its 100% for local market

  • @educatedmanholecoverbyrich8890
    @educatedmanholecoverbyrich8890 9 місяців тому +186

    As the head safety officer for Pakistan, I approve of the safety sandals and the safety pyjamas worn here. The quick voices you hear, are the result of the furnace gasses. Though our product is shit, we do sell a lot of break disks. The returns normally are from those trucks and buses that have fallen off the mountain cliffs due to brake failure; normally from broken discs made at ours factory, where we use built in obsolescence of 3 weeks, thus ensuring a quick output and a secure customer base.

    • @Gromitdog1
      @Gromitdog1 9 місяців тому

      Killing your customers is not a long term business model.

    • @thra5herxb12s
      @thra5herxb12s 9 місяців тому +16

      Of course, and if the customer has died as a result of product failure he cannot complain.

    • @Gromitdog1
      @Gromitdog1 9 місяців тому +32

      @@thra5herxb12s And hence the lifetime warranty.

    • @patverum9051
      @patverum9051 9 місяців тому +30

      Break discs is the right name for those things....

    • @thomasbooth7532
      @thomasbooth7532 9 місяців тому +8

      Some didn’t even have sandals.

  • @fernandoparis7046
    @fernandoparis7046 26 днів тому +2

    Each one of these rotors is like a piece of art. It's unique. Different alloy, diameter of holes and dimensions!! Having the holes match those of your car is pure luck!

  • @fluchterschoen
    @fluchterschoen 7 місяців тому +2

    *While these videos undeniably demonstrate skill and resourcefulness, they area seriously damming indictment of the state of the Pakistan economy*. If a 'workshop' like this was producing one-offs or very small runs of parts that are near-impossible to source, it would be wonderful. For example, if they were making parts (any parts) to order for vintage cars or vintage machinery that simply are not available off-the-shelf, it would be an incredible resource for customers around the world. However, these brake discs are obviously destined for modern vehicles, and I feel certain they're destined for vehicles in the local economy. I seriously doubt that if I go to a parts supplier here in the UK to buy a brake disc, that it was made in this shop. It's an inexpensive part here in the UK, and I have no doubt it was mass-produced (probably in China) with at least better-than-basic quality assurance processes. Assuming Pakistan trade with other countries, which I am sure is true, it is frightening that a motorist in Pakistan would choose to buy a locally made part, made in these circumstances, in order to save what can only be a relatively small amount of money (I reach this conclusion because the imported equivalent would be sold at a price, corrected for local buying power, comparable to the UK price). And before anyone points out that Pakistan is a relatively poor country with low buying power - the buyer of one of these discs owns a reasonably modern car with a reasonably sophisticated braking system. Therefore if you can afford the car, surely you can afford to buy what is an inexpensive component that's been made with proper QA in a proper overseas (i.e. Chinese) factory.
    So aside from quality concerns, it's reasonable to conclude these workers are being paid a pittance to produce these parts and they're being sold at a price even lower than the low cost of mass-produced imported parts. That demonstrates how poorly the Pakistan economy prices the skill and hard work of these workers
    If my point still isn't clear - I can buy a mass-market, imported, quality brake disc for around 20 GBP (about 25 US dollars) here in the UK. Imagine I went to a specialist foundry and asked them to make me a brake disc for my car. Once they'd finished laughing at me they'd tell me I can buy it ready-made for about 20 pounds. But I insist I want a scratch-made one. Okay they'd say, we can do that - but it'll cost you 1,000 pounds for such a specialist, small-run job. Whereas, as demonstrated by this video, you can get a local foundry in Pakistan to make you a brake disc for less than the cost of a properly QA'd mass-produced item. I find it absolutely baffling and quite saddening.

  • @garyplewa9277
    @garyplewa9277 9 місяців тому +144

    While I don't necessarily agree with their quality control methods, I commend these men for their hard work, in very dangerous conditions without any personal protective gear. Bare feet around molten iron. No gloves or safety glasses. Yet I'll bet these men are happy to have a job in this poor part of the world.

    • @The_DuMont_Network
      @The_DuMont_Network 9 місяців тому +9

      What, you don't believe in safety calluses?

    • @bendeleted9155
      @bendeleted9155 9 місяців тому +11

      Sometimes, in my office, the A/C doesn't really keep up. Sometimes we even run out of coffee. Barbaric.

    • @dntlss
      @dntlss 9 місяців тому

      @@bendeleted9155 I work in a machine shop, we have no A/C period,we do have a breakroom with ice cold A\C and we can take a break anytime it gets too hot and they buy us water and we have fans etc,compared to these people its the lap of luxury,lol

    • @Zachary-wh9io
      @Zachary-wh9io 8 місяців тому

      This isnt exactly the MIDAS touch

    • @tomsommer54
      @tomsommer54 8 місяців тому +2

      You’ve got to be kidding me Quality control? LOL These folks are amazing. No whining, just hard work and they seem to love it, probably grateful to have a job. They don’t need quality control. Just the Sandal’s. LOL
      .

  • @sanjaykisen2524
    @sanjaykisen2524 10 місяців тому +19

    i think, metalurgy, friction coefficient, quality and everthing has gone for toss with this skilled labor

    • @sanjaykisen2524
      @sanjaykisen2524 10 місяців тому +3

      its not just amazing its collapsing someone's life if they are unkowingly using this product, its matter of safety.

    • @futureoftheearth8100
      @futureoftheearth8100 10 місяців тому

      Я думаю що нормативи там кращі ніж у відомих брендів під люксовою наклейкою ,виготовлених десь в Китаї

    • @stefanpopescu6479
      @stefanpopescu6479 9 місяців тому

      @@futureoftheearth8100 wrong

    • @futureoftheearth8100
      @futureoftheearth8100 9 місяців тому

      @@stefanpopescu6479 wrong...why..
      It's my opinion based on my latest foods from China

    • @stefanpopescu6479
      @stefanpopescu6479 9 місяців тому +2

      @@futureoftheearth8100 metallurgy is not the same as food

  • @tonycaterino9736
    @tonycaterino9736 9 місяців тому +6

    Wow the quality control of the mixing of metal alloys is unbelievable 😂

    • @NeoN_ad
      @NeoN_ad 8 місяців тому

      Anaptanium 😂 💯

    • @thomasward4505
      @thomasward4505 6 місяців тому +1

      I believe they weighed all those materials play just did not show it on the video

    • @Spiritualwarfare587
      @Spiritualwarfare587 Місяць тому

      U dont need to do quality control when u use engine block metal. It has it all in. Big companies use base materials and mix them so they need to check if the mixture is correct

  • @Daveinet
    @Daveinet 9 місяців тому +3

    My guess is these are probably discs for trailer brakes, or trailer brake conversion kits. They work, but may not be the highest quality in the world.

    • @jamese9283
      @jamese9283 6 місяців тому +1

      I noticed the mounting holes were threaded. Never seen that on a car.

  • @fridaycaliforniaa236
    @fridaycaliforniaa236 9 місяців тому +34

    Amazing by the amount of work they put inside this, but atrocious by the amount of safety issues those discs might bring with them when installed on your car...

    • @wingnutwingnut7490
      @wingnutwingnut7490 9 місяців тому

      these are not going on American cars, if you look again they are drilling and threading 6 holes per rotor.
      American cars have the lug the studs on the bearing hub, and clearance holes in the rotors, They are also ground and balanced for high speed rotation. These rotors are likely for local use on roads that you cannot possibly exceed maybe 40 mph

    • @dntlss
      @dntlss 9 місяців тому +1

      @@wingnutwingnut7490 I was wondering about that,guess they are sold locally?

    • @jostouw4366
      @jostouw4366 6 місяців тому

      They will never be installed on my car!

    • @tedbell4416
      @tedbell4416 6 місяців тому

      I'd put them on my car today they look well made and of the best quality

  • @StrangerInAStrange
    @StrangerInAStrange 9 місяців тому +29

    OMG! It truly WAS an amazing process. Love the tongue in cheek description of 'intricate engineering' and 'safety technology'. Had a difficult time understanding the experts explanation of the steps. Whew!

    • @ernimeier
      @ernimeier 3 місяці тому

      Yo pondría a trabajar en esa fábrica, a los dueños y accionarios, con el mismo equipamento de seguridad. 10 minutos después, cada obrero tendría un EPI adecuado.

  • @jimmyday9536
    @jimmyday9536 9 місяців тому +9

    You all can make fun of these guys and their techniques all you want, but as an American, I think it is refreshing simply seeing young men actually CREATING SOMETHING USEFUL instead of selling drugs and robbing liquor stores.

    • @lynskyrd
      @lynskyrd 3 місяці тому +2

      I don't think most in here are poking fun at the culture. It's obvious their work ethic is solid and these are men simply trying to provide for their families. What's astonishing and flawed is the lack of safety standards and the lack of actual precision required to manufacture these brake parts which lives will depend upon. This 'factory' is something out of the 19th century in the US. Again- absolute respect to the men and BOYS for doing what they do with the primitive tools they are provided.

    • @rodriguezpavara5652
      @rodriguezpavara5652 Місяць тому

      All you're telling us about is the sad state of your country.

  • @autounionv16
    @autounionv16 9 місяців тому +8

    Gotta love the safety sandels!

    • @_AndromedaGalaxy_
      @_AndromedaGalaxy_ 6 місяців тому +1

      every trucking company in amerika wants to hire them asap.

  • @user-sh7pz9cr6w
    @user-sh7pz9cr6w 8 місяців тому +9

    Они вообще не знают что такое техника безопастности, даже не слышали об этом...😘😘😘

    • @dmitriierzamaev1105
      @dmitriierzamaev1105 8 місяців тому +7

      ....в шлепках с расплавленным металлом , сума сойти ... кто их там считает , за забором видимо еще толпа в шлепках.

    • @goga5116
      @goga5116 6 місяців тому

      а ты попробуй побегай в пустыне не в шлепках умник, от расплавленого метала тебя не че не спасет@@dmitriierzamaev1105

  • @marcelomarcondes6660
    @marcelomarcondes6660 3 місяці тому +3

    Incridible safety and quality control.

  • @rafaelaquino2872
    @rafaelaquino2872 7 місяців тому +1

    Eso es arte. Los felicito.

  • @user-zv9jm3km9l
    @user-zv9jm3km9l 5 місяців тому +4

    тяжёлый труд, и техника безопасности на минимуме, С большим интересом смотрю все Ваши видео

  • @user-wg1eq9ib5i
    @user-wg1eq9ib5i 28 днів тому +3

    встречайте эти "брембо" и "ТРВ" на всех маркетплейсах!)))))))))))))

    • @Don_Pehot
      @Don_Pehot 13 днів тому

      Это ATE, на конвейер дальше поедут эти диски)

  • @titanioberilio
    @titanioberilio 10 місяців тому +38

    I always tell to my boss that flip flops are the best safety shoes but he never believes me.

    • @emgriffiths1861
      @emgriffiths1861 10 місяців тому +7

      nope safety crocs are the way to go

    • @greeceuranusputin
      @greeceuranusputin 9 місяців тому +2

      Gotta be bare foot to pound that sand into the mold.

    • @SebBrosig
      @SebBrosig 9 місяців тому +1

      As long as they are ISO-9001 certified safety flipflops

    • @saadimelhawli8730
      @saadimelhawli8730 9 місяців тому

      😂

    • @psrfpsrf
      @psrfpsrf 9 місяців тому

      unglaublich, selber fast 5 Jahrzehnte im Automotive QS gearbeitet und all die QS Systeme, ob Ford Q1, GM Awards, ISO 9001, aktuell IATF 16949, PFMEA, SPC und und mitgemacht sowie selber 25 Jahre Auditor mit BV 9001 Zertifikat und dann so etwas. Sind halt die LCCs Low cost Countries

  • @TheHardwareguide
    @TheHardwareguide 5 місяців тому +2

    Wow! All of these brake disks are made by the famous "Roadkill Rotor Company" of India!
    Superior quality, excellent price and most of all, safety above all.
    Great stuff, chuckles!

  • @SubramaniamLakshminarayanan
    @SubramaniamLakshminarayanan 6 місяців тому +16

    This is the first Pakistani video where a worker used a vernier caliper to measure a thickness which is accurate to 1/10th of a millimeter. Never mind that the particular dimension he measured needs to be accurate in terms of 1/100th of a millimeter.
    This also surprises me to know that they do have vernier calipers in Pakistan and there are a few individuals who know how to hold them.

    • @garydelfium7330
      @garydelfium7330 3 місяці тому +1

      They have a Harbor Freight outlet for tools.

  • @spakkajack
    @spakkajack 9 місяців тому +7

    i think fred flintstone has the right idea using his feet to brake, far safer.

  • @alocin110
    @alocin110 9 місяців тому +5

    Very good video. I liked it. Thank you for sharing.

  • @dr.lexwinter8604
    @dr.lexwinter8604 6 місяців тому +2

    "Watch me free hand lathe the most important part of the safety of your life and the life of your family!" said no one sensible, ever.

  • @doms6772
    @doms6772 9 місяців тому +8

    i guess those guys have no problem with building F1 car... fair play lads..

  • @LOTI2000
    @LOTI2000 9 місяців тому +13

    This is certainly highly skilled work that is nearly 100 years behind the times, probably the same as their pay which is the sad part about it.

    • @qubla2
      @qubla2 8 місяців тому +2

      Their product quality is 100yrs behind too

  • @tesstickles1280
    @tesstickles1280 9 місяців тому +2

    Even Fred Flintstone did not work this hard!

  • @karlkuttup
    @karlkuttup 9 місяців тому +10

    most folks in the west have never worked like this or as hard for over 40 years at least ,ive worked in a furnace and molding room not this small or with so many hand tools ,i had family members back in 1890s to 1950s makeing chains by hand ,and anchors ,parts for railway bridges for all over the world ,ive seen the factory my family worked in bridges in most countries, stamped on them ,horseley fields tipton iron and furance works uk ,all gone these days only one furance and steel plant left ,far play to these guys

  • @born2soon
    @born2soon 10 місяців тому +9

    They save a fortune in safety glasses!

    • @futureoftheearth8100
      @futureoftheearth8100 10 місяців тому

      Nevertheless...the their sight, I'm sure... is in good condition

    • @cornelisgoedegebuur
      @cornelisgoedegebuur 9 місяців тому

      😂

    • @katendra88
      @katendra88 9 місяців тому

      Or safety shoes,regardless you have to admire their tenacity and hard work.

  • @New_AI_vision
    @New_AI_vision 7 місяців тому

    Harika video olmuş, eline sağlık

  • @user-ox4gm3xd5u
    @user-ox4gm3xd5u 7 місяців тому +8

    очень тяжелый труд, уму непостижимо, всё вручную. Но видео супер просто

    • @Max_Mikhailovich
      @Max_Mikhailovich 5 місяців тому

      и очень всё дёшево, качество интересно какое

    • @wedu5212
      @wedu5212 Місяць тому

      @@Max_Mikhailovich Давно уже не очень то и дешево. Качества нет от слова совсем!

  • @mironkusnecov5728
    @mironkusnecov5728 9 місяців тому +5

    How many of you wouldve been pissed if you saw them put those in a Brembo box?...lol

    • @StephenViola-ib8dq
      @StephenViola-ib8dq 7 місяців тому

      YIKES!!!!!!!!!!!!!

    • @4ndy65
      @4ndy65 4 місяці тому

      I jumped to the end expecting zimmermann or pagid

    • @DarkSession6208
      @DarkSession6208 2 місяці тому

      @@4ndy65Zimmermann is shit, but afaik they are factured from a real company (and not a workshop) in China.

  • @dlewis9760
    @dlewis9760 9 місяців тому +5

    So, this is how Aftermarket brake maker Willwood does it. Good to know.

    • @marktucker1651
      @marktucker1651 8 місяців тому

      hey we have a comedian hear!!! when I ordered a set of will woods for my new suncoast roadster back in the 90's, they told me they were waiting for the brackets & some other parts from strange...back then in the early days & think wilwood was a very small operation,I dont know if they were making any thing but drawings to be farmed out.

  • @chrissartain4430
    @chrissartain4430 9 місяців тому +1

    Great Video, hard workers !

  • @dedinside9
    @dedinside9 Місяць тому +1

    запчасти от лучших производителей!

  • @thurstonpowell8687
    @thurstonpowell8687 9 місяців тому +5

    Safety is our priority

  • @user-zt2fe1im3h
    @user-zt2fe1im3h 10 місяців тому +9

    Короче, мне всё их производство напоминает старания коротышек из " Незнайка на Луне". Они же смогли, полетели всё-таки, и не важно, как это получилось.

  • @marksims5730
    @marksims5730 7 місяців тому

    I just hope the discs made in this video don't end up in any vehicle that I drive or travel in. To me this just highlights the massive distortion of wealth around the globe.

  • @richardcranium4753
    @richardcranium4753 9 місяців тому +6

    Those guys are making a whopping $58.56 a MONTH (average). I don't know the hourly rate because they probably work 60-70 hours a week but it adds up to $14.64 a week.
    Much respect for their work ethic.

    • @netts2315
      @netts2315 9 місяців тому

      @@booyeah Yeah nah with these methods you'll be glad to know these brake disks are in none of the cars you have around unless you buy the 20 dollar disks.

    • @jamese9283
      @jamese9283 6 місяців тому +2

      @@BrunoO4858 Yes, but what is your cost of living? What is your monthly housing bill? What does it cost to eat for a day?

    • @kozatas
      @kozatas 5 місяців тому

      @@jamese9283 5 dollars for food. 20 dollars for rent+bills. $25X365=$9000.... 21-9=12k not bad.

    • @brazensmusings2738
      @brazensmusings2738 2 місяці тому

      @@jamese9283You are going in the correct direction. I earn less than 5000 USD per year but I live comfortably in that amount. I have a furnished apartment with air conditioning running all day round and even a servant to clean and cook me meals.

  • @TheZl9000
    @TheZl9000 6 місяців тому +4

    It's wild that some parts of the world operate like it's 1880. I wouldn't want those rotors on my car !

  • @MA-is5hh
    @MA-is5hh 7 місяців тому +1

    Ford quality at its finest 👌

  • @ManufacturingInsights
    @ManufacturingInsights 9 місяців тому +3

    Fantastic!

  • @gerrymcdonald6194
    @gerrymcdonald6194 9 місяців тому +13

    These guys could build an IBM computer with a rock, hammer, and lathe. Their abilities are awesome.

    • @The_DuMont_Network
      @The_DuMont_Network 9 місяців тому +8

      And it would work about as well as these brake rotors

  • @_therestlessbandit
    @_therestlessbandit 13 днів тому

    I'm glad to see that they take work safety very serious.

  • @luiscorrea6318
    @luiscorrea6318 7 місяців тому +1

    Mis respetos para estás personas son berracos

  • @jakibar1
    @jakibar1 9 місяців тому +7

    Os caras são bons no que fazem. Parabéns !!! Pouco recurso e bom resultado. Poderiam dizer quais montadoras utilizam de seus produtos...

    • @nhacamaster
      @nhacamaster 9 місяців тому +3

      Pra nunca chegarmos nem perto dos carros.

    • @luizchevelle7218
      @luizchevelle7218 6 місяців тому +3

      As montadoras que usam essas coisas não são Porsche e nem Ferrari. Discos de freio precários de fundo de quintal.

    • @rejuoi9217
      @rejuoi9217 4 місяці тому

      Бембо, Волово, Мерседес😂

    • @jakibar1
      @jakibar1 4 місяці тому

      @@nhacamaster justamente.!! 😂

  • @mrbmp09
    @mrbmp09 9 місяців тому +5

    Good to see some were wearing safety flip flops.

  • @h8GW
    @h8GW 9 місяців тому +18

    I love these guys. They sure do make me appreciate my made-in-China stuff more!

  • @scaletownmodels
    @scaletownmodels 9 місяців тому +3

    At least in this shop they didn't throw machined surfaces on the ground and used actual calipers to measure instead of a bent wire. There's some actual clean floors with parts carefully stacked. A step above a lot of the shops you see presented on youtube.

  • @1marcelfilms
    @1marcelfilms 4 місяці тому +2

    A lathe makes everything look nice and machined.

  • @jonk6092
    @jonk6092 8 днів тому

    Deze mensen doen hun best. De omstandigheden zijn mens onterend. Geen enkele veiligheid maatregels is hier van toepassing. De bazen zijn te beroerd om het fatsoenlijk te bestraten.

  • @Emmanuel-sb7tz
    @Emmanuel-sb7tz 9 місяців тому +14

    as a human being i just want to weep for these men, the conditions they are working in is so UN-healthy.

    • @DownhillAllTheWay
      @DownhillAllTheWay 9 місяців тому

      I wonder what the accident rate is in that facctory!

  • @user-jh5zl8yo3l
    @user-jh5zl8yo3l 10 місяців тому +11

    В целом производство как производство.Ну нет линии формовки,ну при существующей зп это у них оправдано скорее всего.Станки простецкие но целые и чистые.В целом для литейки очень даже порядок.Пыли особо не видно,так как выбивка в ручную и ласково.Если честно на том же ЧТЗ все намного страшнее,народ как ежики в тумане их там в пыли и не видать,силикоза много (бывал я на многих предприятиях литейных,закупаем отливку постоянно).

    • @wedu5212
      @wedu5212 Місяць тому +1

      Ну в линии формовки пресса давят многотонные, а тут давление в одного индуса всего. На литейном производстве КамАЗ грязище просто атас, я там поработал на время позвали (пару месяцев). Ломается на линии формовки и плавки просто все подряд. Бедные слесаря и электрики и земледелы, все чинят, при том, что их еще начальство ебёт каждый день. Там и здоровье оставишь, а может и жизнь. У индусов тут в разы чище) про качество говорить не буду)

  • @Jurmeh
    @Jurmeh 4 місяці тому +1

    Working conditions and worker safety, unimaginable. The same goes for product quality. At least where I come from.

  • @viniciusdasilvacannabrava4737
    @viniciusdasilvacannabrava4737 8 місяців тому +2

    Maravilhoso trabalho, mas usem óculos de proteção para evitar perderem a visão por acidente de trabalho guerreiros!

  • @AziziAlias
    @AziziAlias 9 місяців тому +4

    Once finished , it' send to Italy and rebadge as BREMBO with premium price

  • @unityxg
    @unityxg 9 місяців тому +3

    What in the OSHA is going on here?! Just kidding. I love these videos. These are some very hard working people. Respect.

  • @anthonywallace8534
    @anthonywallace8534 2 місяці тому +1

    Thea’s guy’s make it look so easy a credit to them 😊

  • @jmac5304
    @jmac5304 8 місяців тому +2

    Which ever way to look at quality or the end product, this Is extremely hard work!! These guys deserve a lot of kudos for being able to make brake pads from scrap metal.

    • @suhayl5157
      @suhayl5157 7 місяців тому +2

      These are not brake pads. they are called rotors.

    • @StephenViola-ib8dq
      @StephenViola-ib8dq 7 місяців тому

      They are melting old brake pads in there too, adding steel and friction material to the mix!!!!!!!@@suhayl5157

  • @fridaycaliforniaa236
    @fridaycaliforniaa236 9 місяців тому +3

    I would trust them brake discs as much as I trust the glue on the Titan submarine... 🙄🤨

    • @TerminalStare
      @TerminalStare 9 місяців тому

      and they paid big money on that Gorilla glue! you say you glued on the titanium ring to the carbon fiber Ohh Oakkkkkkkkkkkkkkkkkkkkkkkkkkky No thanks

  • @NeilGaede1
    @NeilGaede1 9 місяців тому +8

    Recycling at its finest! I love it.

    • @egalvolligegal9314
      @egalvolligegal9314 8 місяців тому

      214,743 road deaths per year. When it comes to traffic fatalities, India is at least in first place. Then there are the worst working conditions and the lowest wages. it's great, isn't it? Further. Eyes sting, throat itches, tongue feels numb, and visibility is only a few hundred yards. A morning stroll along Chowpatty Beach, Mumbai's iconic seafront promenade, often turns into a stroll through a foggy no-man's-land in November. The world ranking of cities with the dirtiest air includes 14 Indian cities in the top 20 spots. A trend reversal is not foreseeable. Yes, it's nice to see how the greed of the upper caste drives modern slavery and eludes one's own livelihood.

    • @StephenViola-ib8dq
      @StephenViola-ib8dq 7 місяців тому

      Have you seen shipbreaking???

  • @Golo1949
    @Golo1949 9 місяців тому +1

    I never knew Mintex disc were made this way! 🤣🤣🤣 You would have to be a brave man to fit those.

  • @vic.smittie.5668
    @vic.smittie.5668 6 місяців тому

    Nice "crusher" and "conveyor belt" system! Fully automated. 😮

  • @grzegorzszymanowski4091
    @grzegorzszymanowski4091 9 місяців тому +6

    What a sophisticated technology? The Germans can only dream of something like that ;)

  • @rodgerespy1365
    @rodgerespy1365 9 місяців тому +5

    Somebody please give those guys some safety shoes and some eye protection!!!

  • @mikenomath3897
    @mikenomath3897 9 місяців тому

    Ingenious field engineering!

  • @sjddavis1
    @sjddavis1 6 годин тому

    The epitome of "work harder, not smarter".

  • @vitalf9134
    @vitalf9134 8 місяців тому +2

    This is India?

  • @wesleykremer3916
    @wesleykremer3916 9 місяців тому +20

    I can’t have a gas stove, but this is happening. I love their effort as they have to do what they have to do. I love the entrepreneurial spirit.
    Will any of there guys see 52 with what they are inhaling?

    • @fridaycaliforniaa236
      @fridaycaliforniaa236 9 місяців тому +6

      Who cares ? Their cars will kill them well before their 52nd anniversary 😂

    • @wesleykremer3916
      @wesleykremer3916 9 місяців тому

      @@fridaycaliforniaa236 Ha! So true!

    • @oldmaninthecave
      @oldmaninthecave 9 місяців тому +6

      They already look older, but none of them are over the age of 10.

    • @mica122213
      @mica122213 9 місяців тому

      no

    • @rickjackson3414
      @rickjackson3414 8 місяців тому +1

      The oldest guy, with the most experience, is 17…..he retires, at 18, expires at 19….god bless these fellas, they do put in a hard day of work everyday 7 days a week….I hear they take home a dollar a day !

  • @kalleklp7291
    @kalleklp7291 9 місяців тому +7

    The protective safety sandals are top-notch. ;)
    The brake rotors produced are of questionable quality. They weigh the amount of cast iron and scrap iron but that's not more than a rough benchmark. No metallurgical testing, no quality control, stress test, test for hardness, or whatever.
    I guess they can sell these things to Lada... 😂
    The people at Toyota get shivers when they see "Hiace" on the drilling guide.
    However, they get things done with what they have..

    • @af1n
      @af1n 9 місяців тому +1

      Not only these sandals protect the feet, they also protect the eyes when you hammer the engine block.

    • @kalleklp7291
      @kalleklp7291 9 місяців тому

      @@af1n 😂

    • @marktucker1651
      @marktucker1651 8 місяців тому

      well if you know what your doing then...you know what you are doing. if your making scrambles eggs how do ou know how to make it? do you et out a cook book every time?

    • @kalleklp7291
      @kalleklp7291 8 місяців тому

      @@marktucker1651 I can tell you I know what I do. Still, an accident can occur and I could drop something...a tool or workpiece. It doesn't even have to be heavy a sharp edge can do a lot of damage. So I'm perfectly fine wearing safety footwear, etc. ;)
      I once had an apprentice drop melted material from a flame cutting into his shoe...because..he wouldn't listen. He made a Fred Astaire all over the workshop before he finally got rid of that hot lump of slag.

    • @marktucker1651
      @marktucker1651 8 місяців тому +1

      @@kalleklp7291 no foot wear to hold the hot stuff agnist the foot when it falls in the foot wear.........😁 they choose to work like that.

  • @derekfromtauranga6012
    @derekfromtauranga6012 8 місяців тому

    Love the feet and eye protection! 😮

  • @drewsmith6066
    @drewsmith6066 6 місяців тому

    Amazing work, really is 👍

  • @user-ld4ck2xw1n
    @user-ld4ck2xw1n 5 місяців тому +6

    Техника безопасности у них на высоте . В горячем цеху в шлепках и халатах... А вообще молодцы , труд очень тяжелый , многое в ручную , особенно как разбивают двигателя...

  • @user-is6rq4px2t
    @user-is6rq4px2t 4 дні тому +1

    Вот оказывается что означает выражение расколоть движок ! 🤣🤣🤣

  • @juanmendoza9475
    @juanmendoza9475 Місяць тому +1

    Looks like a well clean cast iron no pockets and concentricity aligns well, how the friction material will do against the disk is a question but as for the machining is very good

  • @diraziz396
    @diraziz396 9 місяців тому +3

    Can hear Jawa's managing things around.

  • @matn6005
    @matn6005 6 місяців тому +4

    Impressive, quality control, precision... I wouldn't mount em on 20hp car.

    • @PiotrasTaRtaCZeK
      @PiotrasTaRtaCZeK 5 місяців тому

      Tata's factory assebly parts :D my friend use to own this Peace of shit and during emergency braking front disks broke.