The Ultimate Guide To Metal Cutting Saws. From Hobby to Pro!
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- Опубліковано 30 чер 2024
- In this video I give you a comprehensive run down on metal cutting saws. Ill go through inexpensive consumer grade saws, all the way up to pro level shop saws. Ive used every type of saw on the market, and every one has its purpose. If you are looking to start, or expand on your metal working, knowing whats out there can be a huge advantage!
I got most of my professional level saws used, and saved thousands of dollars of retail prices. If you're interested in some great tool deals, check out my Patreon where I am sharing tool deals I find online exclusively with subscribers!
www.patreon.com/makeeverything
00:00 - Intro
1:12 - Chop Saws
7:15 - Circular Saws
10:00 - Cold Saws
13:29 - Porta Band (Vertical)
15:38 - Porta Band
17:12 - Vertical Metal Bandsaw
18:30 - Benchtop Horiztonal Bandsaw
20:51 - Large Horizontal Bansaws
24:14 - Conclusion
See below to links to the products used in this video. As an amazon affiliate I earn from qualifying purchases.
Abrasive Cutoff Saw:
amzn.to/3bJfq80
M18 Metal Cutting Circular Saw:
amzn.to/3qNtz8v
M18 Cordless Portaband
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$150 Porta Band
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Swag Offroad Bandsaw Table:
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Wen Benchtop Horiztonal Bandsaw
amzn.to/3rMYXVW
Metal Cutting Circular Saw (Small)
amzn.to/38Bqbag
Metal Cutting Circular Saw (Large)
amzn.to/3eDf9VZ
14” Carbide Tipped Chop Saw
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Jet 14" Vertical Metal Cutting Bandsaw
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14” Cold Saw
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Baileigh BS350M Bandsaw
amzn.to/3the3Dp
Check out the Lincoln Electric Power Mig 140MP, great for the home shop, Mig, TIG, and Stick in 1 machine!
→ bit.ly/MakeEverything140
Thank you to Pferd abrasives for supporting my shop and my channel. For links to some of the grinding discs I use most see below:
As an Amazon Associate I earn from qualifying purchases.
→ Flap disc:
amzn.to/2Myxozi
→ Inside corner disc (AMAZING):
amzn.to/2WoYM2q
→ Wire Wheel:
amzn.to/31k15rx
Thanks for watching! Be careful, know the limits of your skills and your tools! Don't try this stuff at home!
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We teach classes in woodworking and welding here at the shop, if your interested see the current schedule here.
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For PDFs of some of our project check out our profile on Instructables:
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Below are some links to tools I use in the shop on a daily basis.
Starbond CA Glue:
bit.ly/2H2eQmn
As an Amazon Associate I earn from qualifying purchases.
→ Bosch Miter Saw ( My Favorite miter saw)
amzn.to/2BeBulk
→ Sawstop Table Saw:
amzn.to/2DuAYVy
→ Wen Tabletop Metalcutting Bandsaw
amzn.to/2DrS7zf
→ Articulated Vise:
amzn.to/2FXKw9V
→ Bosch Portable Bandsaw ( 18V)
amzn.to/2mQdUq4
→ Porter Cable Restorer:
amzn.to/2BeWrfU
→ Lincoln 120V Welder ( good for a home shop)
amzn.to/2Dly6qV
→ The Camera I use:
amzn.to/2DqG325
→ The Tripod I use:
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1. Still best maker intro on YT
2. One thing helps viewers on sped up vid segments- show the speed multiple &/or the machining time like you did on the abrasive cleaning vid on the old vise or just verbalize it on completion
Thank you for sharing the knowledge. I’m a blacksmith and toolmaker and struggling to find the right metal cutting saw for my projects. This helps a ton!
WOW. I've seen all these tools in different shops, but never in 1 shop! Closest 2nd was at a shipyard. Thanks for sharing. I still use abrasive saw like your inherited one for the reasons you pointed out. I use a carbide blade and reostat control to slow it down a bit also.
Ive watched this a heap of times ever since it was uploaded.
You helped me choose a bandsaw.
I would like to see a video about drilling holes in metals especially (round) bars so we can weld them together nicely to make a fence or a frame.
Excellent video on comparison of all--all types of metal cutting saws. Very professional video, descriptions, printed costs, pros & cons, watch actual cutting of solid bar & tube. Well done Sir! A++ !👍👍👍🍺
Nice presentation, I like that you covered the whole topic with video and descriptions. I got a some good stuff from it. Even with years of experience in cutting different materials. The basics covering the portable band saws gives me a thought for my setup.
On the evolution saw i use on old pair of vice grips on the end being cut off. Clamp it on and it will keep the material from flying anywhere.
Thanks for the great video. I found a Powermatic 143 at a garage sale years ago at a bargain price and it is also my favorite saw. I bought rolls of bandsaw blade stock on eBay and a Harbor Freight bandsaw blade welder because of the cost of blades. There were many failed attempts to anneal the weld, but finally I turned off the shop lights and could see the color of the metal easier. My success rate went way up and I no longer worry about breaking a blade.
This is a super helpful video, Chris. Thanks for sharing it with us!
My new favorite show includes one of my favorite wood workers, April Wilkerson and then who shows up on their third or fourth show? CHRIS! You were great and totally blasted the competitor in Assembly Required! I told my wife, this guy will totally wipe the other guy out and you did! CONGRATS!! Great job as usual!!!
THANK YOU!!! I really appreciate you tuning in!
Once again your knowledge is so helpful to all .
Great Video Chris
Outstanding summary! Most definitely do a metal drilling segment.
Great video. Super impressed you removed the battery from the circular saw before handling the blade. Nice to see someone who works safely.
Thanks for watching!!!
he probably just doesn’t want to get hurt or killed. i don’t think his intent was to impress you. 🤔
I’m super impressed by you being impressed by this
So good mate thank you! Have upgraded from a 5 and a 9 inch grinder to a BOSCH cold cut saw 😆
I've often wondered if a site could be set up to look just at specific time spots and Yahoo, I see you have done it, fantastic, also I love the way that you put the various items to purchase in the way you did, you are obviously a damn smart person and very practical and I am going to be watching you and appreciating your expertise, thank you thank you thank you
In my shop I run only one tooth pitch on the 350 cold saw and that is a corse pitch and high speed on all thin tubing up to 5mm Thick over that or solid I use slow speed. I find with this setup I get the most number of cuts per sharpening as I use the saw daily. For some ideas on the drilling video I use a wood splayed drill when drilling plastics as they don’t bite as hard and Clean out better.
Very nice video this week Chris. Great info thanks. Keep up the great craftsmanship and hard work my friend. Can't wait to see ur next videos. Fab On. Keep Making. God Bless.
I have an 80-90 year old power hacksaw.
Its quiet and it cuts through big material like butter.
It's got a hydraulic lift so you are only cutting with the blade in one direction. It has flood cooling.
I think I paid 300 for mine. It's really big too. It infinitely adjustable.
And the blades are really easy to find.
I love the thing. I put a piece of material in there start it up and I can make a phone call while its running.
It turns off when its done.
It weighs about 400 lbs.....
It's super accurate and the finish on the cut is outstanding.
They are really hard to find. Everyone who's seen mine has wanted one. I only know of two who have found one.
At this time I have the abrasive chop saw, Evolution shop saw and a band saw with coolant. I don't use the abrasive saw much but have it for hardened steel. Love the Evolution saw it is my newest. But now I want one of those Milwaukee battery saws. Thanks for the video.
One hell of a set up Chris. Definitely a big help.
Really great video, and helped me chose the right tool. Best comparission on youtube. Thanks
Awesome run thru, thank you for sharing all these options
Thanks from the uk. Excellent comprehensive video mate
This video was super usefull to me. Thank you. Just small tip: put a stopwatch in background, so we can see for example real cutting time if you speed up the video.
Fantastic video! Very valuable information! Thanks Make Everything!
Well done! This is a very helpful run down to metal cutting.
Nice video, I’m now looking for a saw for my tiny shop for months. Your video help me out a lot! 🙂👍🏻
Any dry cut metal saw with the carbide teeth blade is gonna FAR SUPPERIOR to band saws that cost thousands and definitely better than an abrasive saw which is the worst of them all. People complain about the cost of blades for the dry cut machines or that stainless steel is a problem? Why not just purchase a stainless steel cutting blade? Expensive? well let's add it up band saw is way too expensive cuts SUPER SLOW and takes way too much space also takes longer to replace blade add to that coolant cost and ALLOT OF MAINTENANCE. abrasive saw just flat out SUCKS BALLS. that leaves the dry cutting saw which cuts by far the fastest about 10 times faster if not more cuts super clean very easy and fast blade change no maintenance small foot print can be purchased for about $500 for a good one. but they complain about the blades costing over $100? The time saving alone more than justifies the cost of blades.
Thanks man! This was an extremely helpful video!!!
Excellent review of a broad range of saws, thanks!
zep! this was the video i needed! love ya pal!
Awesome video. So much info. Just what I needed
NEVER cut aluminum with an abrasive disk unless it’s a specialty aluminum disk. They clog up and can explode and injure the person using it
True but you can add a special type of wax to any standard disk and it will allow you to grind/cut aluminum
how do they explode? what causes that? 😲
My metal fad mentor showed me when the blade gets gummed up you just force the blade on the material for a brief second to unclog.
Most people don't know you can cut aluminum with wood saws
@MichaelLangell You can also use regular bar soap to prevent clogging abrasives when grinding/cutting aluminum.
Great job explaning. On the metal band saw. I usually have a spare blade for it on hand. When I break a blade in the middle of a job I always have a spare blade to get the job done. Then I order a new blade. As a rule I only cut metal from known stock. No used metal from scrap.
Thanks for the video. Really informative
Excellent review. Thanks.
Thanks for sharing all this good information. Very useful.
Thanks, great intensive video.
Thanks for your detailed video
Hey Chris, this was a fantastic video. I have been doing a lot of comparisons for a metal cutting tool after being fed up using a grinder, especially after using it to cut 2x2 square tubing for a 7'x3'x30" desk with mitered corners... I greatly appreciate the thoroughness and insight you offered. You've earned my subscription. Keep it up
DW872 is the solution with a Bosch 14" carbide blade. We have a light duty fab shop and do hundreds of cuts of 2"x2"x3/16" - 5"x5"x1/4"with this setup on a single 110$ blade, typically when the blade is near end of its life we pre cut some aluminum / thin stainless and it works awesome.
@@kelnap2294 Thank you for the reply! Why did you decide on that saw versus a bandsaw, cost?
Well done, thank you for the clear explanation and demo
Great video! You’re the Cut Metal Man!!
I used to use a big metal band saw that had a built in band saw blade cutter and welder, so you could just cut an weld blade stock to the size you need, and you could repair blades. Also a power hacksaw! power hacksaws are my favorite!
Recently tried a Jig saw with a metal cutting blade for cutting curves on plate. impressed me considering it was a basically free solution.
Incredibly informative!
Great info for a beginner to know. Will start looking second hand equipment as apposed to buying the cheapest version of a tool.
It's a lot better to rebuild an old quality machine than rebuild a low quality new one.
Great informational video. Love my port-a-band. Mahalo for sharing! 🙂🐒
You forgot the old trusty angel grinder. 😂Awesome video anyway 👍
Congratulations on winning “Assembly Required”! I was watching the show a day later on DVR and I told my wife that I watch you on UA-cam. It was like watching a friend and pulling for them to win. Enjoy learning from your channel. What new tools will now be showing up in the shop or do you have other plans for the prize money? Blessings!
Thank you!!! I got myself a used skid steer for the property in upstate ny! Going to be starting there soon!!
@@MakeEverything Skid steer... now that sounds like fun work. Enjoy!
Great information, thank you!
I’m surprised you didn’t bring up a hacksaw, jigsaw or Sawzall. When I was a kid, a hacksaw (I hated using them) and a Black and Decker jigsaw (blade design caused the blades to break constantly) were all I had available to use. When I was 28, I got a two-speed Milwaukee Sawzall and still use it today, 42 years later.
Because he prefers to do it properly and safely
Excellent video thank you, very helpful information.
This is the exact video I needed. Thank you
Good info Chris!
Thank you for sharing.
You spoke of knife making as an example in describing work applications. Yet not a word about the radius the different types of band saws and blade width will be able to accomplish cleanly.
Its been educational, thanks man.
I bought a new Milwaukie cold saw, $600 Canadian, first piece of metal I cut was 1/16" wall 1/2" square tube, it jammed right as it was finishing the cut and ripped off three of the teeth, that blade was done, bought a new blade for $160 Canadian, next I tried to cut 1/8" X 2" angle iron with the outside corner up, blade went dull instantly, so I installed an abrasive disk, used the saw for about a week and oil started running out of the gear box, sold the saw for $200, went back to my Milwaukie abrasive saw I had since they were first sold.
I’m shocked you had that experience. I’ve made literally thousands of cuts with mine… I use the Diablo cermet blades they are about $40us, and work great. I have noticed if the battery is low it’ll run slower and cause more binding…
It was a pleasure watching the wide variety of saws that you have in your arsenal. Very educational, enlightening and it seemed like visiting a museum. Your explanation skill is exceptional I must say. Having seen all of your robust, best in class collection of saws I am a bit hesitant to ask you about hand held grinder machines which I wanted to know about. They too cut material, right? I had heard these hand held grinders are dangerous machine. If you could highlight some day about their usefulness vis-a-vis the hazzard it would be helpful. I like easy to operate small machine that does not give out sparks and doesn't split with pieces flying all around causing injury, yet does the job well and quick. Is there any thing of such sort?
Very useful video,thanks
Great video 👍🙏 many thanks
depends on space and what you can afford, great video
Great information video, thanks .
Thanks for sharing.
The problem with abrasive saws is not only the huge amount of hot metal sparks, but the large amount of fiberglass and abrasive dust that spreads throughout the shop, linger in the air for hours. You breath that in, which is very unhealthy, and the abrasive powder gets on, and sometimes in, other machinery, damaging slides, bearings, etc. you need to at least wear a good dust mask, and safety glasses. If you must use one, it’s best to use it outdoors, weather permitting.
My Diablo cermet blades on my 14” saw are made for steel and stainless steel (same blade). I’ve had one for two years, and it still works well. About $65-70. Not expensive. A stainless blade usually costs between $110-140. That’s expensive!
Wear hearing protection with ALL these saws, even the bandsaw. They are LOUD, and will damage your hearing. Guaranteed. Metal cutting is loud, even if you don’t think so.
It’s true that small bandsaw blades cost less, but because they’re shorter, they wear out faster. A 32” blade will wear out twice as fast as a 64” blade, which will wear out twice as fast a a 128” blade, which is close to the standard blade for a 14”-16” bandsaw.
I put my respirator on when I start working in my shop and leave it on until I'm done. Sucks when it's hot, but my boogers stay clean! LOL
@@wannabejeeper nothing worse than dirty boogers.
Great breakdown , thankyou.
Good video
Thanks for sharing
GREAT VIDEO!! Thank you!!
GREAT VIDEO THANK YOU
23:00 Love your "Measure twice and cut once!" sticker on the saw-body there. :D :P
i have a blade for my cold cut saw, that i can cut both tube and solid, no problems, in fact it cuts any mild steel, its my favorite saw
This is a master class.
you helped me a lot :D thaaaank youuu ♥
Great video! I really appreciate it! You've got my sub.
Subbed. Great information, thanks!
Currently weighing up the simple old problem of the dry-cut/cold-cut/bandsaw vs space/price/noise/accuracy/versatility/speed/portability......
Great video
Nice vid 👍🏽
I bought a plasma cutter, and, I also have abrasive wheels on handheld, right-angle grinders, and the 120vac Milwaukee "porta-band"....
thanks mate, great info
Thanks! I am looking for a small metal cutting saw that will cut 1" square aluminum tubing with a 1/8" wall. Will be cutting the same sizes over and over. I have a VERY SMALL shop. I have saved your video.
Excellent, thanks
great video.
Great video! Very informative and I learned a lot. Hey when are you going to merch your hat!
I'd love a speed and accuracy comparison of all the different saws. I think when my hacksaw is done, I'll issue a "challenge" of sorts
Get a power hacksaw.....they are fantastic.
Thank you awsome vid
Just found your site and I am about to go out and buy a metal cutting saw but was uncertain what is the best option for me at this time. Thank you for your sharing. Blessings from Australia.
I like the Milwaukee portable bandsaws
Nice video
Great video. In the past year i have acquired an abrasive, portaband with swag table,evolution 380 and an Evolution circular. And they all have their unique applications. I noticed that magswitch looking angle piece stuck to the vertical bandsaw. You use much of their magnets?
Large horizontal bandsaw is insane for its size, we literally load up 40' of material and stack loads. Have beaten anglemaster a couple times
My brother in law has a machine shop and a tool called a power hacksaw to cut metal stock. Industrial and large but what I noticed was that
it would shut itself off when it finished cutting through the stock. It seemed to be slower than the machines shown in the video but he could do other
things while it was cutting.
I make things out of old "bed frame" angle iron, utility trailers, truck racks, that sort of thing. It is hard to drill and hard to cut, but it welds up very nicely. Is it tempered or spring steel that makes it so hard to work with? I don't think a porta band saw will work with it. It eats up sawzall blades in no time. I use a 14 inch abrasive chop saw and thin abrasive blades on my angle grinder. Of course my plasma cutter makes short work of cutting it, too.
Its probably regular mild steel. I bet your running your sawzall too fast
I just picked up a makita 2107fzk for 150 bucks at the Albuquerque flea market. They have tons of tools there.
Thank you for the great video. I made my mind thanks to you and will buy a band saw for my non pro needs.
One question, excluding the portable saws you have, why would you have any other saw if you already have this last professional 7000 dollar one? Great video.
Holy crap. That’s a lot of saws! 😅 I’ve a few cold cut saws and it drives me crazy how expensive the blades are. How often do you have to replace that cheap blade on the portable bandsaw? Just wanted to know how many cuts it will do before it completely dulls. Thanks
Thanks for the video. Over decades, I've acquired pretty much all of the tools mentioned costing under $250 as well as a jigsaw and sabre saw. Low cost bandsaws (as you mentioned) drift a lot, but are convenient. I also have a 14" abrasive cutoff saw which I almost never use because it is WAY too slow. The abrasive cutoff demo brings me to a confusing aspect of your video. In several instances, it appears as though you show a cut, but change the replay speed mid cut. But it is not explicitly clear that you have. For example, it is unclear if the abrasive cutoff actually cut that tubing in just 7 seconds 3:40 (mine takes many times as long). It would help the video to show replay speed up or add time stamps.
What will be the cheapest but value for money option you'd recommend?
@@aberba I am by no means an expert on power tolls, let alone metal cutting. But, the right tool would fundamentally depend on what your trying to cut - both the material being cut, as well as its shape. For example, a bandsaw will be useless on a large flat sheet of sheet metal. But, assuming you're cutting tubing or rods, plate strips, etc., my preference is a bandsaw over an abrasive cutting disk. The bandsaw is quieter, does not produce dust (let alone dust that includes fine particulates from the abrasive cutoff saw), and does not shower the area with sparks when cutting steel. Also, I found that at least MY abrasive cutoff saw is slower than my bandsaw.
Cold saw blades run $18-$30 bucks to have sharpened. I have been using the same blades for the last 6 years
👍 great info. Would like to see CNC cutters like p
Plasma or EDM .
Thanks👍🏽
Will you be doing a video changing the coolant system on the big horizontal band saw?
Also, on the subject of saws, have you seen Jason's (Fireball Tools) big saw that has an automatic self feed system for when you need 60 identical pieces and you don't want to spend then next 3 days baby sitting your bandsaw LOL That machine is a beast!!! Having said that, most of his machines are beasts 😂🤣😂🤣😂👍👍👍👍👍
Thanks for the explanations! Does cutting rusty metal with carbide blades dull them quickly? Also, does rust dull the bandsaw blades?