Roughing a GIANT Aerospace Part with the KOR-5 | MYNX 6500 | DN Solutions
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- Опубліковано 23 сер 2020
- CNC Machine Shop Aggression. We CNC Machined this awesome aerospace part with deep cavities in record time using the KOR-5 end mill from Kennametal. Machined on the MYNX 6500 from DN Solutions.
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#CNC #Machining #Machinist
MB017E7JAFBH4VC - Наука та технологія
I have no idea why someone would thumb down a free educational video on UA-cam.
Guys, Titan & his team are teaching, being helpful, & showing what it takes.
Be nice
It's free
It's helpful
It's educational
And it's the future of our industry.
Thanks 🙏 some people will be negative... I will just keep teaching... while wearing the thickest skin in the business 😂😂😂
@@TITANSofCNC Almost all videos on UA-cam have about 3% negative. (I checked). You have 1% at the moment is an excellent ratio.
Education is everything, this industry is changing for the better thanks to Titan and the social media community of Machinists.
Despite my best efforts to bounce ideas off Mr. Gilroy, I haven’t been able to since I’m sure he’s flooded with messages constantly from fans. I am a fan of his work but I have shared best level material removal approaches and calculations. I often, and confidently take cuts on aluminum using and steel doing full depth (up to 3xD) at over 50% engagement cuts at reduced speeds but with tremendous material removal rate that exceed those he has demonstrated with high end machines. I freelance and help shops with hopes to inspired them by showing them how to do what I do but my network is small and is far from lucrative. I’m not much of a business man but I am a passionate and technical machinist that has been trying to simplify feeds and speeds for everyone. Hope I can get a shout out at some point for what I’ve been campaigning for over a year now.
$41 for an end mill, that is killer price!
Thanks for getting us the hook up! Can’t beat these prices now!
Awesome video! I've had a conversation recently at a school that teaches CNC. (It will be a 8 week training program). At the moment I do have a job but I'm willing to start a new career in CNC. These videos helped me out a lot by making the right decision. Keep up the good work Titans!
Great strategy of material removal.
KOR 5 Cutter is awesome.
Aerospace is my passion as well
What a beast of a machine
We ran one these in same program as we do for a Niagara endmill and nearly blew it up ramping. We had reduced the ramp to Kennametal's spec and it just about blew up. Plugged up ramping at 4deg. May be cheaper but we remove way more metal with the NIagara.
That machine got on it!
Awesome Man, keep up the good work 🙂☕👍
So satisfying! 😍
Thanks for this video!👍🇩🇪
very good video..thanks for your time
New Zealand business needs forwarding thinking people like you
Fascinating---BOOM!!!_This is the way to bring INDUSTRY BACK into the USA-Lets BUILD things!!!GREAT work!!!Love those machines-so different than what I used in high school.And what they have here at work.
I regularly exceed material removal rates on less capable machines. It’s a matter or strategy and planning. Rock solid workholding with dovetails and preventing tool pull outs with holders and stable commited courageous cuts
What i love to do is roughting out as much as I can with my insert tools and drill's and then do the finish pass with a solid carbide endmill for finish and tolerance ( I have cut litherly 10's of min. Of part's running time just be doing that)
DUDE! I been watching you use the Harvi series for YEARS! I always thought it was out of reach. I just use a baby grizzly mill and am stoked that I can buy a 3/8 for 41$! So cool! Definitely hit the subscribe "Butt-Ton"!
Morning coffee with some cool machining videos! Nice! I got Doosan Lynx, Pumas and DNM's in my shop and we love them! Easy to install UR robots and aftermarket CNC Autodoors on them. They come with 5 extra m-codes already on them! I would love to see a deep boring guide on the lathes... I'm currently trying to do a 26" deep bore on a puma 5100 (2 ops), and a tips and tricks video would be helpful...
What is the DIA on those long bores
My cnc mill has only 1 kw and no internal coolant. 12mm (1/2) inches dia and 12mm depht maximum for full slot and max speed is 50in/min... This part will fit the entire range of the mill and around 2 hours to rough... luckily my mill is "decent" cheaper than the Doosan. Thanks for the tipps, they improve my Work to, but my numbers are a little bit smaller :-) Keep on Working!
Nice video, i like what you are doing for people in in the field in your country , i can dream of it in mine :D little question, how do you measure the part like this? In my old work we had optic measurements and marble table with measure arm and on its end there was probe (never worked with that) its that same in your company?
Would you ever be interested in doing an in depth video explain who you setup the second operation for a part like that? Something more directed to small shop that don't fancy holders and such. Anyone can machine side one, it accurately flipping and indicating the part in, (quickly and without breaking the bank) that makes or breaks shops.
Titans! I Did some testing with the KOR5 coolant thru last time, went a bit too hard on the Helical plunging, and the tool really did not like it!
Wondering what do you use as Feeds and speeds in 7075 😎
Also you running the spindle slow on that video, any reason why?
Love your video!!
Kennametals please extend this to Australia. What an amazing thing to do for your industry.
We are working on plans to extend this promotion. Working and learning how to make it easy for everyone.
Destiny tool in Santa Clara California might be worth visiting to see if they ship tools. In my opinion they have the absolute best aluminum cutters. Their diamondback tools even reduced my machine load from 60% to 40%
BOOM
How do you fixture that part when you machine the 2nd side? Awesome machine and part!
Custom cut Soft Jaws!
Any chance of teaching heidenhain?
Top
When you take away all that material, how do you make shure that the material is not bending because of the tension in the material
Is it aluminum tooling plate? (Don’t know how you guys call that in the states, it is like molded)
This part is great to demonstrate the endmill doing that style of toolpath. But if I had to do a bunch of these parts. That gigantic block is going on a fixture plate, to bolt down. No vice compression. All of that excess material on the lower right, and left corner, will be removed as a solid piece. Don't have to spend all that endmill time cutting through it. After a few dozen parts at a time, it would be worth the fixture and bolts. The second op looks like it's gonna need a fixture anyways. So there should possibly be a way to have a single plate, do both ops in the first place.
I kinda just wanna buy one of these as a desk ornament
I see endmills everyday and seeing a shiny fresh one never gets old
Hi Titan,
Most of building blocks course you used Fusion 360 for drowning and programming, but in aerospace projects you use a Mastercam. Why Mastercam? What better for biginner?
mastercam can do more complex toolpaths and is more capable overall also the mynx that he has won't be programmed in fusion 360 at least not efficiently you have to post each operation and glue the code yourself and hope that you didn't make a mistake but mastercam is far more expensive than fusion 360 but for a beginner it doesn't matter the most important thing is the phelosephy of machining you need to understand why we applied this toolpath and not another and why we are doing it this way not the other just like he said in this video they are roughing inside pockets first because they need the regidity to run them aggressively and than rough the outside gently since there isn't a lot of air cutting compared to the pockets this kind of machining strategy understanding is the golden fruit that you should have watching these videos and touring shops and than you can learn any program and I advice that you use both of them and challenge yourself to be comfortable with both softwares and listen to the story of tyson and how he became the lathe man in his shop than you'll further understand what I am saying ua-cam.com/video/z_I1JdPZgpo/v-deo.html
Titan, would you explain how to actually order the end mills. I go to the link you give and hit the "buy" button. Past that, there is no "quantity" or "checkout". A few of us are too used to buying on Amazon :)
We’re sorry to hear you are having difficulty with your order. The promo is for customers in the U.S., Canada and Mexico only. If you are located in one of these regions, please contact Kennametal Customer Service at Ftmill.service@kennametal.com or 1-800-446-7738, and our team will be happy to assist you.
@@KennametalInc Thanks!
Please let me know if you continue to have problems. Scott.etling@kennametal.com. We would very much like the opportunity to earn your business.
Is this the first time running this program? I know Doosans can handle far higher rapids than that..
Either that or you need to adjust your tolerance settings when roughing to allow the machine to accelerate faster.
I just put back feed at 450 IPM.
@@TITANSofCNC fair enough. I just thought you might have missed an opportunity for a BOOM factor.. 😅
Out of curiosity what is the rapid of this Doosan? Guessing atleast 1200ipm?
Have you guys upgraded the fanuc memory on this mynx? Where I work we have a mynx7500 and I nearly always have to chop up a program or feed directly from a card or usb if I program it with fusion. Just wanted to see how you guys handled this problem.
Yup our Mynx 7500 has pretty small memory also. Just a way for greedy fanuc to get more money out of the customer. Especially pisses me of since memory is so cheap now.
They need to make a 1/4in one.
I am 100% disabled iraq war veteran i want to be a expert cnc machinist
Have you looked at our Training via www.titansofcnc.com
Thank you for your service. We all appreciate everything you have sacrificed for us. There are plenty of ways to become an expert and starting here with Titan and the team is a great place. All the best.
you can also find a lot of tutorials and step by step instructions on youtube
kennametal site wont let me create account so i can checkout
Such a blizzard of coolant, we can’t see the activity!
1000 PSI
Synergy 735 under high enough pressure becomes very bubbly. It can effect tool life, causing premature breakdown.
Can the KOR5 handle more than 15% radial? Seems like the machine would want more.
It can definitely go to a bigger radial
@@TITANSofCNC what is SMM (something like cutting speed meters per minute?) and MMPM (mm per minute?) in metric?
@@Michal_Sobierajski yes they call them Surface Meters per Minute (our cutting speed Vc) and MilliMeters Per Minute (our feedrate F)
15% is pretty small, that machine could full slot that thing at probably 150ipm in steel let alone aluminum, personally 5 flute is also not the best choice for this job.
@@Donkusdelux not at 2.1" deep and if you can full slot at 3/4 dia. at 150 IPM I want to see a video.
Are you having some nice fish with those chips?
😂😂😂😂
👍👍👍👍🏆🏆🏆
Sounds like a B.B Cheve ))
more info on veteran to machinist program
Look up workshop for warriors out of San Diego. They have also expanded across the country.
Time is $$$
have you got any jobs going
1 st like
"Available for the Americas, Mexico, Usa, Canada." What about South America? Are the countries there not considered part of the "Americas"?
We are working on plans to extend this promotion.
Notice all the lag on a doosan. I destroyed harvi 3s on any smaller inside rads because the doosan will lag and burn up your em in hard materials. I have a 2019 dnm and I will never buy a doosan again.
need to change your R value in the the Fanuc... or else buy the look ahead so there is no lag.. simple fix.
anak smk mana aja nih;v
That's not a big hogout! We machine parts 120 x 40 and even that, compared to aero structures, is not big!
Agreed. It’s cool for a Demo though.
두산 징하네 ㅋㅋ한글 자막???
Cvkv 접촉식?홀더라는 얘기말곤 링스에 대한 언급은 따로 없습니다..bt50이랑 다른건지 두산을 안써봐서 모르겠네요.
Kennametal has the worst website I have encountered in a long long time. You have to buy one type of end mill at a time or have the time the model numbers. You can’t go back and add to your cart. Very user unfriendly and ended up not wasting my time.
"Cnc machining" lmao dude. Let's see yall shim out some weldments. Rough them out in multiple ops before finishing. Holding them flat and perpendicular within tight tolerance.