I Turned This Smoking Broken Down $700 4x4 ATV Into a $3000 ATV
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- Опубліковано 13 лип 2023
- I buy a 2004 Polaris Sportsman 700cc 4x4 ATV after the seller gave up on fixing it. I rebuild it after finding out it smokes a lot. #Polaris, #BigBore, #Fix,
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The following video features activities performed in controlled environments by knowledgeable persons. DO NOT attempt to duplicate, re-create, or perform the same or similar activities at home, as personal injury or property damage may result. 2vintage( Joe Weber, the persons shown in this video and ANY CONTRIBUTOR, ARE NOT LIABLE FOR ANY such injury or damage. ALL 2vintage( Joe Weber) CONTENT IS FOR ENTERTAINMENT PURPOSES ONLY.
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This series helped me redo my own 2004 Polaris Sportsman 600. Turned into 700. Thanks for the video!!!
I told you in the first video the previous owner didn’t know what he was doing. Glad you finally tore it down and put it together correctly. Now you have a decent machine.
I can tell that this is going to be an awesome video just by the detail that he's explaining about the rings and using the steel wool to clean the interior of the cylinders and I know when he's done it's going to run like a brand new piece of equipment and it's been interesting to watch all of the troubleshooting and figuring out what's wrong with it a great series of videos thank you very much Joe for taking the time to explain everything as you go along
No worries on how many, and how long, the video parts are! They are truly educational, and entertaining. Gearheads want to see it ALL. I went thru similar on my Yamaha Warrior, that was somehow bent, fast, and uncontrollable. It almost seemed to be alive, and its mission was to kill me as painfully as possible. I pulled it in my garage last year, determined to find the problem(s), and fix them. Having zero knowledge of their construction, and even less video editing knowledge, I just recorded ALL the education trials, failures, and eventual success on getting it fixed. Having now learned some editing skills, I could likely take the hours of raw video (which are up on my microscopic youtube channel) and edit them down to about 30 minutes of video. I always look forward to your videos. Our ATV's: my 2002 Yamaha Warrior, my son's Polaris Sawtooth, my daughter's Suzuki LT80.
I am digging this rebuild. I definitely learned something new regarding the piston rings. As someone who has never rebuilt an engine, I was impressed that you knew about the taper and the orientation of the rings and the piston orientation. Great job and thanks for the content!
that's why we read the service manuals
I just wanted to say I admire your knowledge and your patience! I would probably at this point be saying ugly words and throwing Tools around but I have learned a great deal watching you build and rebuild that particular quad, Mike
You have become my favorite UA-camr! Always good to see your new content. I don't know how you find the time to churn out these projects!!!
Joe One of the Best &.... one of the Best *Ring Jobs* I've Seen on UA-cam. Very Educational. "You CAN Teach an Old Dog New Tricks." Thank You So Much For Doing These Videos For Us.
The bolt you found in the CVT holds the ring behind the primary CVT. There is a very strong ringing when driving, I think you should look into the variator again. Thanks for the video, greetings from Ukraine!
I'd pay that if we were closer.
Great job. This series has been very informational. My wife has the 2004 Sportsman 500.
I've been watching this channel every day for almost a year now learning lots of tricks and how to fix all my quads and bikes that have been sitting for 20 plus years now all of them work again i also got all kinds of new tools thanks joe for all you do merry Christmas to you and your family give viny a bone for me 😅
This one was a ton of work. When it all comes together you gotta giggle. Great job my good man
Wow, I'm not used to so many New parts, sure gaskets and rings, but pistons and cylinder. Great instructional video.
Another job very well done! Good stuff buddy! Keep up the great work!!
Hey Joe ,great job tks for sharing, remember folks thats an old Quad , not like a new one, we all forget that,, hey Joe as i watch you riding the trails it looks like you need a vertical sickle to trim the trails as you ride them,, great video sir, ride safe
Gotta love Vinny, the quad whisperer. Run Vinny Run. 🐕🐶
Stuff rags down in the cases when installing, in this case, pistons and the cylinders and the way you did it is the only way but when you go to install the circlips and one drops down into the cylinders you are then in for a whole new project. The reason the magnet won't stick to the valves is because they are likely stainless. Or very unlikely but titanium.
Excellent job, Joe! That thing rips pretty good! You might want to look into lowering the CVT engagement RPM so it's not screaming all the time, and it should pull just fine as well.
Thanks for a great series on this rig!
Joe is a total novice got so many things wrong he doesn't know Jack schitt
Great work Joe… persistence paid off. Just needs a jet wash. Cheers!
2.9K Thumbs up and when I hit the thumbs up it went to 3K whoo hooo! Great series and for going through all the steps with out throwing money at it with out the diagnosis first. Thanks!
Nice video, anytime you break down an engine there is always a learning moment, and some Vinny Time
What cute playful pup. It’s like he knows you’ll get it running.
That's Vinny. He's not shy at all. In fact, he loves to poop on camera .
There is so much hidden knowledge from experience that people who are new to this accidentally screw up a lot of things. These motors are complex pieces of engineering and demand a knowledge that comes with gourds and hours of experience. My hat is off to you.Your posts are amazing how detailed you are on all these screwed up items.
😊
Hey Joe, you amaze me, just the guy I would have working on my bike. Well done again from MIcko in the UK
I loved every part of this video/build!!
I'm catching up on your past projects...recently discovered your channel. I'm so impressed with you knowledge and experience. I almost have a sense of accomplishment watching YOU fix stuff! I noticed at the 35:53 mark in this video when you were checking to see if you solved the smoking problem a burst of flame came out of the tail pipe...not sure if you noticed that on playback (you weren't standing behind the machine (like we were) but were up at the controls. Anyway, kudos to you and thanks for the education!!
Wow what a journey, awesome job!
Great to see it finally fixed and running properly, but that exhaust sounds terrible, definitely needs changing in my opinion.
Joe you should be called "professor Joe" due to your ability to troubleshoot and overcome!😅😊
Great series!
Allan in Columbia, SC
Nice work and enough faults to investigate well done sounds nice
Good job 👍
Fantastic ❤. As well beautiful property. Thanks for the ride.
Great vid, with a rebuild you got it humming along
Excellent job as always!
Joined that FB group thanks for the information wealth.
Love the sound of the rain on the rooftop...✌🤙
This is a beaut ,but FULL of fail and trouble, good luck brother!😮🤨😫😫😫👁🙏🙏🙏👌👊🦾
A very enjoyable series. Thanks
It's probably the loudest 4X4 'hunting' ATV I've ever heard! I'm glad you mentioned it. You're certainly not sneaking up on anything with that monster. LOL
cheap amazon muffler. i thought she sounded mean but yk i never used it for hunting. more of scarin away the animals lol
Thanks for the advice on nikosil detection I learnt something from this video 👏
I have scored a few good facebook market place finds the last month, a 2000 Honda Rancher 4x4 foot shift for $50 runs stuck in gear and a 1997 Honda TRX 200 series 2 for a $100, owner said it was stuck in gear but it was the rear brakes seiezed.
Great job on the videos keep up the great work
👌 Patience and hard work pay's off.
It's time for an oil change.
Can't wait to see the end of this one!
I learned something new today about the rings thank you Blessings 🙏🙏🙏
Job well done mate!
Good wrenching bud. I'm so glad it all worked out and the smoking stopped. Not sure you needed new pistons tho. Maybe just rings. Was the one oil ring seized? Fortunate the dropped push rod and so far out of time didn't do more damage. Turns out to be a very nice quad. A lot of work yes, but kinda typical for a previous owner without much rebuild experience. Nice work budroe. Great patience.
This one was quite a test. You passed with an "A" Nice work. 😎👍
Great fun...love this channel!
Seems a little gutless for a 700. Maybe you can get different weights for the clutch. It’s rattles a lot. I’m sure you just want to get rid of it though. Great video series.
It's just you.
Yeah at this point you ignore the noise and sell it lmao
jus exhasut its a 600 twin
@@TraveladvRajanSRai you evidently didn't watch the video lol.
i did all my research and the 800 is where the cams are different so it was fine for me to leave the 600 cam shaft in the block. @@leecrumble3921
I know nothing about engines but love your videos
Clutch sounds a little off probably not weighted correctly. Engine sounds great!
It has the stock clutch got factory weights
Good job joe another one of the list lol sounds great 👍👌🔧🔧🔧🔧❤️
Great job!
This man can fix anything..
Glad you got through it all. 👍🏻
Vinny is awesome love to see him in your videos
Don't know if its just me but it does sound like the CVT could be a bit tighter. Revs a bit too high imo. Nice job!
May be the aftermarket primary clutch causing the high rev.
I've been telling him that thing is revving to the moon and isn't going anywhere
Yeah it’s just hitting the rev limiter
It's just you
@benschlack5814 it's not reved to the moon lol.
When checking the ring gap, you should put an old ring onto the piston the put the top of the piston down into the bore. The piston will stop on the ring and make 100% certain the ring you are measuring is perfectly straight in the bore. You also want it close to the top as a lot of bores are actually a bit tighter at the top.
Good job. Gotta wonder how a screw got loose in that Mother Clutcher.
Superb job 👍👍👍
Exhaust note was much crisper, sounded like it was well tuned and running well.
Love it, deff look into a snow plow set up for it tho
Great job. Nice video. Subscribed!!!
nice job Joe say what is going on with hover craft? ever get it back running?
when it wouldn't start and you stepped back and stared at it for awhile. i know exactly what you were feeling haha
always wonder how many times a machine has took a shit in the middle or all the way across the field and youve had to walk back lol
great job great repair
Awesome job, I’m thinking it’s going to need a clutch kit as it’s blowing through the secondary almost immediately.
primary. secondary starts opening at about 15 mph im the old owner so ik it wasn’t a fast machine about 60 if your lucky
How did u learn so much about working on bikes. I like watching your videos. I learned a little bit from it
Good job.
My TRX 400 2002 Honda it's a race bike single cylinder five valves to exhaust but it's loud and it was definitely made for racing
Great job
Good to see You
Good job!
Good job on that fight. Need a different primary clutch and stock exhaust. That obnoxious metallic grinding wasn't there when you first got it running in first video. Youll get it whipped. I'd be sick of that one too lol. Enjoy the videos. Same thing I do minus the videos .🇺🇸
Perfect finally I'm curious how much money you spent regardless you got a pretty good deal and a little bit of work
With your helmet on and your camera microphone is picking up a steady stream of ringing rubbing sound curious what's causing that particular sound, as if some ones rubbing a spoon around in a kettle.
Glad You got it running to a certain level of acceptability that your ok with, are you going to keep it or sell it up for another project, curious, Great Shop Performance Joe, really enjoy your shop time videos, have a great day You and Vinnie and your Wife as well.
There’s still something up with he clutch. There’s a noise in there still at idle and the CVT clutch isn’t expanding like it should once it gets going.
very good work, but darn it's loud
"Mother Clutcher' 😂. I love that
Love the videos.should you rev a newley built engine?
Coat the inside of the cylinder with oil before you insert the assembled piston.
Holy spaghetti will you look at all those wires 😂😂😂😂😂
That land is SO WISCONSIN!!!! I'm guessing North woods, I don't want to give cities, just in case.
Another excellent video
You use gasket maker tubes like me, punch a new hole each time you use it. lol
Great job! That exhaust is LOUD and that metal rattling has to have something to do with that screw that you found in the clutch I’m guessing
That's a screw that holds the rubber seal on the back cover. Not part of the clutch.
Great job man putting that cylinder on had to be one big pain in the butt!! I’m hearing a high-pitched ping. When accelerating is it clutch? Probably normal.
It sounds like the exhaust to me my 85 trx125 does the same thing it's probably fine
Cool dude you're a good mechanic to have caught some of the mistakes the last guy did the rings was a good find!
According to the shop manual, the ring with the bevel (1R) should have been put in the second ring groove.
Good video.
A other good job well done mate 👍
Love the content, brother, but hate cvt all that power goes to waste 🗑
You can do it!! You can do it all the way to a positive bank account quick....
That quad sounds like you have to run it wide open almost all the time just to dive around, This is why I love gears give me gears that I can control.
I always oil the cylinder first. Just helps.
Makes me want to go and rebuild my 2005 Yamaha Bruin 350
Very. Good. Veto
After your 3,000 dollars worth of your labor it it fixed. Good job.
Back pressure is important. May wan't to put baffles back in that rig. Clutch rattle is a bit wierd. Big job.