Test Runs Chinese 800cc ATV converted to Ultralight Engine

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  • Опубліковано 3 січ 2025

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  • @practicaldesigns
    @practicaldesigns 3 роки тому +2

    I've moved onto custom designed/build engines from theses. Theses Gaokin engines are quite good and very good with a bit of modification. It's generally easier to get base materials theses day that i can mill myself. Designed a parallel tandem twin 4-stroke that is easily scalable. Less complicated for the carb or fuel injection systems. Good on gas, not particularly noisy either. More of a slow non knocky diesel sound. It can be either air or liquid cooled depending on the size. Got it to a stable 7100rpm. But lets say 6800rpm average top end to be on the more realistic side. HP wise since it a tandem twin will be rather high basically double the torque of a conventional walking style two piston rig. In a large atv a 750cc Ttwin put out 102+hp, far more than what it needs.
    That's all that's new on my end. The snowmobiles with the 650 gaokin engines are working perfectly.

    • @EllipsisAircraft
      @EllipsisAircraft 10 місяців тому

      Are You in the states? Where might be a good source for these Gaokin engines?

    • @practicaldesigns
      @practicaldesigns 10 місяців тому

      @@EllipsisAircraft I can't post any links any longer. You will have to google "gaokin engine" and email the sale persons and they will give you the usa dealer list. Sorry but youtube blocks everything theses days.

  • @KevinArmstrong4154
    @KevinArmstrong4154  6 років тому +1

    Main work was drawing up the plates to bolt onto the cylinder barrel strong points, spacer tubes between and a distance piece to hold and brace the reduction drive backplate. One mount had to be fabricated out of plate and tube after removal of the ATV Quad gearbox and belt drive, it fixed onto the gearbox bolt holes. Fuel injection was hard as the diagram was in part Chinese, part English but ended up really simple, as Delphi has designed the wiring harness with dedicated plugs for each item so you couldn't get them mixed up.

    • @clayhunna7357
      @clayhunna7357 5 років тому +2

      Hello Kevin Armstrong thanks for this video its good too see this engine in a video working, ive been looking into buying this exact engine from china for a Tracked vehicle build im going to impart on soon, an they real dont give alot of information about it.. question would you be interested in selling the ATV Quad gearbox an cvt belt drive ?? Cheer

    • @KevinArmstrong4154
      @KevinArmstrong4154  3 роки тому

      @@clayhunna7357 sorry, gave it away two years ago

    • @KevinArmstrong4154
      @KevinArmstrong4154  3 роки тому +1

      You can buy the engine complete with cvt transmission and drive shafts

  • @KevinArmstrong4154
    @KevinArmstrong4154  5 років тому +4

    Claimed 61hp, not sure what the carburated version is. I'd think it's short of that as holding it down to 5000-5500 and peaks at 6250-6500. Fuel burn and starting better than expected

  • @EllipsisAircraft
    @EllipsisAircraft 10 місяців тому +2

    Has this engine remained reliable for several years? I'm considering adapting the 61&65hp models for a fixed/rigid wing experimental.

    • @KevinArmstrong4154
      @KevinArmstrong4154  10 місяців тому +1

      Core motor very solid, for 800cc an output of 61hp is pretty mild. I had issues with ancillaries, such a fuel pipe connectors. Four years build to 10,000 feet test flight

    • @EllipsisAircraft
      @EllipsisAircraft 9 місяців тому

      Great! Thanks.

  • @sacooper802
    @sacooper802 5 років тому +2

    it looks that these run a lot smoother and quieter than the vanguards and Kohler v twins, wow impressive, only thing is that they only have one year warranty. i realize why so quiet.. 4 valves per cylinder? nice, that's why the high hp to weight ratio?

    • @KevinArmstrong4154
      @KevinArmstrong4154  5 років тому

      The American Distributor of the Hisun HS300 ATV this is fitted to gives four years warranty, but if you press-gang any engine for this sort of job you aren't going to get any warranty, after all % of the reasons this will fail is bad installation

    • @sacooper802
      @sacooper802 5 років тому +1

      @@KevinArmstrong4154 i think you meant hs800?

    • @KevinArmstrong4154
      @KevinArmstrong4154  5 років тому +1

      /@@sacooper802 Maybe originally mis labelled, the 800 seems to have disappeared in the American catalogue

  • @jipn12
    @jipn12 2 роки тому +1

    Kevin I just received the same engine. I’m having trouble with the wiring. To get the engine started. You wouldn’t have any photos or wiring diagrams you could share?

    • @KevinArmstrong4154
      @KevinArmstrong4154  2 роки тому

      PM me your email address and can send it over, did you get a harness with twin ECU etc? You need a 3 bar pump and regulator bleed off return to the tank too after the pump outlet. I'm on Facebook so messenger is OK

    • @KevinArmstrong4154
      @KevinArmstrong4154  2 роки тому

      My son taught in China so he's translated the wiring harness

    • @jipn12
      @jipn12 2 роки тому +1

      @@KevinArmstrong4154 yes I have the two harnesses. I have the fuel pump with the pressure regulator and all hooked up. I just seem to have Extra wire connectors and I don’t know if I’m missing something and I don’t want I break anything.

    • @KevinArmstrong4154
      @KevinArmstrong4154  2 роки тому

      @@jipn12 send a pm of your email address to my Facebook messenger address and will send the diagram for connections working on mine, this was second version, first one had the alternator keeping power to the pump and ECU so couldn't switch it off ;-)

    • @KevinArmstrong4154
      @KevinArmstrong4154  2 роки тому

      @@jipn12 facebook.com/Kevanorak/about_contact_and_basic_info

  • @joerghajda3154
    @joerghajda3154 11 місяців тому +1

    Sieht vielversprechend aus.

    • @KevinArmstrong4154
      @KevinArmstrong4154  11 місяців тому

      Habe es auf 3.048 m gebracht und es dann verkauft, weil es heutzutage etwas in die Jahre gekommen ist ;-)

  • @kevinhughes9200
    @kevinhughes9200 2 місяці тому

    I'd love to put one of these same engines on a small dune buggy.

  • @henryware9440
    @henryware9440 2 роки тому

    Do you know whether the engine has a forged crank and rods and does it have pressure oil lubrication (or just splash)?

    • @KevinArmstrong4154
      @KevinArmstrong4154  2 роки тому

      Pressure lube and steel crank, good for 7000 plus appare6

    • @henryware9440
      @henryware9440 2 роки тому

      @@KevinArmstrong4154 "Steel crank". Does that mean it is forged or is it cast? Thanks

  • @dudleyrome
    @dudleyrome 4 роки тому +1

    When you ordered your engine did you have to order the electronics separately things like a cdi box or ignition parts etc? Im just curious what all was in the box when it came.

    • @KevinArmstrong4154
      @KevinArmstrong4154  4 роки тому +2

      Harness, regulator (which is so good it can feed a lithium battery). I had to order the oxygen sensors as they'd forgot that part, and add a three bar fuel pump and a 2003 VW Polo fuel filter, as it has a built in regulator valve to a tank return set at three bar 42psi pressure. It's flying well now, making good power. Cdi boxes were included, all harness plugs matched so easy to connect as could not get them wrong. Lead cylinder coil feed and injector feed plugs had a yellow tape marker

    • @dudleyrome
      @dudleyrome 4 роки тому

      @@KevinArmstrong4154 Thank you for the info

  • @Billy982810
    @Billy982810 3 роки тому +1

    Hey Kev. Where did you get this motor?

    • @KevinArmstrong4154
      @KevinArmstrong4154  3 роки тому +1

      Alibaba lists it but Gaokin, who make them, don't deal direct. They referred me to Stels, a Russian Quad builder, who has supplied a friend in Holland flying a Paratrike. Need to dig around the 'net and ask for motor with full wiring harness, as all the injection parts are made by Delphi, European component manufacturer. It's then very easy to set it all up as you can see.

  • @elliotcapson3101
    @elliotcapson3101 3 роки тому +1

    Do you know if this is a clone? It sounds and looks exactly like a rotax 800, right down to the starter and intake manifold. Also where did you get it? Looks awesome!

    • @KevinArmstrong4154
      @KevinArmstrong4154  3 роки тому +3

      Yes, Chinese clone by Gaokin, bought it via Alibaba, they refer you to a Russian ATV and Snowcat builder called Stels, also fitted to Hisun ATV sold in Texas. Beware, they've unitised the motor with the gearbox, I go the separated model and discarded the heavy transmission and variable belt drive, added a custom redrive from Ace Aviation, run by a Brit in India to keep costs low and quality high. Since flown it to 10,000 feet, been reliable too

  • @bernard9507
    @bernard9507 5 років тому +1

    is there double ignition on this engine ?

    • @KevinArmstrong4154
      @KevinArmstrong4154  5 років тому

      No, it isn't a two stroke and burns clean as it is fuel injected, so plugs stay spotless

    • @bernard9507
      @bernard9507 5 років тому +1

      @@KevinArmstrong4154 See this china engine two strokes 70 HP with double ignition
      www.made-in-china.com/showroom/chinasvgroup/product-detailhCwnMepuCLVa/China-P740-Paramotor-Engine.html

    • @KevinArmstrong4154
      @KevinArmstrong4154  5 років тому +1

      @@bernard9507 I would rather rely on a four stroke than a two stroke, seizures are unknown on four strokes. A single plug four stroke is more reliable, burns half the fuel and lasts longer

    • @bernard9507
      @bernard9507 5 років тому +1

      @@KevinArmstrong4154 I think you are right , can I install this engine on X air ultralight to replace Rotax 582 , is the mounting plate available
      randkar.free.fr/eng/xair.htm

    • @tracytracyherestracy
      @tracytracyherestracy 3 роки тому

      we dont use double ignition on modern electronic ignition fuel injected engines anymore, u r living in the past

  • @davidallen9526
    @davidallen9526 3 роки тому +1

    Any more info on this?

    • @KevinArmstrong4154
      @KevinArmstrong4154  3 роки тому

      ua-cam.com/video/_iqvXw8FmJc/v-deo.html if you're serious I have a Dropbox file, mail over your email address and I can add you to the folk able to view

  • @mitty1979
    @mitty1979 6 років тому

    Kevin, What ATV did the engine come out of ? I am looking for an engine to use in my future project (Heath parasol), This one might work.

    • @KevinArmstrong4154
      @KevinArmstrong4154  6 років тому +1

      To be honest, I've no idea, although the distributor who sold it sell Snowmobiles, and supplied a wiring harness and other goodies. Bought it via Alibaba from Connie Chen at Copower, Wuxi, and discarded the heavy gearbox, adding a custom reduction drive made by aceaviation.co.uk to my design

    • @KevinArmstrong4154
      @KevinArmstrong4154  6 років тому

      Hope to fly it in a few weeks

    • @mitty1979
      @mitty1979 5 років тому

      @@KevinArmstrong4154 How did the flight go? Also what's the HP rating on these little gems?

    • @KevinArmstrong4154
      @KevinArmstrong4154  5 років тому

      Apparently they are fitted to Hisun atvs, will update when back from holidays

    • @KevinArmstrong4154
      @KevinArmstrong4154  3 роки тому

      Found it is fitted to the HiSun ATVs sold by a Texan distributor, watch out as Gaokin have upgraded to integral gearbox on some models so cannot be removed

  • @billyvray
    @billyvray 6 років тому +1

    What is the weight? Looks great! I'm very interested !

    • @KevinArmstrong4154
      @KevinArmstrong4154  6 років тому

      billyvray not selling it Billy but happy to share recipe, it's my hobby

    • @billyvray
      @billyvray 6 років тому

      I hear ya buddy! You're doing great! I wasn't implying you supplying me with one, but I'd love to know the weight. I'm already making contact with a Chinese source of the engine.

    • @KevinArmstrong4154
      @KevinArmstrong4154  6 років тому

      bare engine was 43 kilos, the exhaust I've made are way too heavy, intend carving them up and swapping casings for 22g stainless

  • @clemens74
    @clemens74 6 років тому +2

    Wow, 61HP! What is the weight compared to the Briggs and stratton? Electronic fuel injection with redundancy? Or is it mechanical? Nice engine and installation.

    • @KevinArmstrong4154
      @KevinArmstrong4154  6 років тому +1

      Delphi electronic fuel injection, I'm not an expert but got advice early, the system has a wiring harness with each component with its own special plug, so you can't mix them up. Additional items are the 3-bar pump to feed the injectors, which cost £50 from McGill Motorsports in Scotland, and a VW Polo fuel filter, which incorporates a regualtor valve that feeds excess pressure back to the fuel tank. Fuel circulates all the time the engine's running, being filtered. Just swapped the injectors for the spares they sent and it runs way better, bound to be crud in brand new lines when forced onto the hose barbs.

  • @kemalguven914
    @kemalguven914 3 роки тому

    engine weight excluding exhaust

  • @aceventura7064
    @aceventura7064 5 років тому

    I dont think it is near 61hp. 4cyl 800cc. Doubt you getthe rpms you need with the prop
    On and loading it in a climb

    • @KevinArmstrong4154
      @KevinArmstrong4154  5 років тому +2

      Two cylinder and does 1100 feet per minute climb

    • @KevinArmstrong4154
      @KevinArmstrong4154  5 років тому

      @Ronald Brown ua-cam.com/video/io9Zn253u-0/v-deo.html, it's used in the Hisun HS300 ATV and version go in snowmobiles and personal watercraft. It's on the Gaokin website in various applications

    • @tracytracyherestracy
      @tracytracyherestracy 3 роки тому

      The general rule is for every 15 CC there is 1 HP. For example, for a 150 CC engine you would take 150 divided by 15, which equals 10 HP
      so, 53.3 hp based on general rule for 800cc
      Looking at prostock engines with four valve heads they get around 270 horsepover out of 1298cc.or 1 hp per 5 cc, triple a stock engine
      so even if this engine is at the basic ruler of hp per cc, its not bad, depending on overall weight of the entire firewall forward weight, versus a 2 stroke weight, and may have room for more hp via mods

    • @Triple_J.1
      @Triple_J.1 Рік тому +1

      @@tracytracyherestracy
      You forgot an extremely important parameter in your general rule; Revolutions.
      There is no "general rule" about horsepower per liter.
      There IS a general rule about horsepower vs airflow.
      Airflow is: Displacement x RPM x Efficiency (around 0.85-0.95), This multiplied by 0.5 (for 4 stroke).
      E.g: 800cc x 6,250 x 0.9 x 0.5 = 2.25m^3 per minute.
      2.25 Cubic Meters of air is 1.22514 Kg
      x 0.08 (12.5:1 AFR) = 0.2205 kg/min fuel flow rate x 60 mins per hour = 13.23kg/hr fuel flow. (Thats 18.4 Liters/Hr of fuel at 0.72kg/L density).
      BSFC = 0.291 kg/kw at 61 horsepower.
      Thats a BSFC of 0.478 lb/hp/hr for the free world.

    • @Triple_J.1
      @Triple_J.1 Рік тому

      I should note: 61 HP is 99.3% believable based on this rational "general method".

  • @howardyin
    @howardyin 5 років тому

    what is the brandname of this eingine before modiflying ?

    • @KevinArmstrong4154
      @KevinArmstrong4154  5 років тому +1

      Gaokin

    • @howardyin
      @howardyin 5 років тому +1

      @@KevinArmstrong4154 thank you very much

    • @KevinArmstrong4154
      @KevinArmstrong4154  5 років тому

      @@howardyin The core engine was left alone, I'd tuned a Briggs but always best to use an engine that is built to make the power in the first place

    • @lornescott-wilson6144
      @lornescott-wilson6144 5 років тому

      Kevin , I am planning to make a paramotor trike with Vanguard Briggs and Stratton 21hp horizontal engine. Do you know anyone who might be able to help me fit a propellor adaptor to it?...any advice appreciated. Thanks, Lorne

    • @sacooper802
      @sacooper802 4 роки тому +1

      @@lornescott-wilson6144 go to ace aviation website, they got one off the shelf for you but take forever to get sometimes.there out of india. i got a (27hp) 750cc kohler efi engine for sale brand new if interested i bought for ppg trike. really good price and better than the briggs same weight size bolt pattern etc etc IMO

  • @lndc1
    @lndc1 6 років тому +1

    Sooo, what'd you think of that engine?

    • @KevinArmstrong4154
      @KevinArmstrong4154  6 років тому +1

      Dan Charter beautiful castings, tight as hell, lot less vibration, smoother than the Briggs. Intend fitting the spare injectors as rubber might be blocking the nozzles. Trickier to attach the redrive bit I've drawn up the parts now so recipe easy to follow. Will report back when belt length sorted, propeller installed and wiring tidy!

  • @aceventura7064
    @aceventura7064 5 років тому

    Huh... you forgot the prop

  • @bigb1209
    @bigb1209 6 років тому

    Put a Hayabusa engine on it.

  • @talusranch990
    @talusranch990 3 роки тому

    Imagine that, chineeeeeee lied

    • @KevinArmstrong4154
      @KevinArmstrong4154  3 роки тому

      Only 76.25hp per litre, set up not as a screamer like the Yamaha, Honda and Suzikis. I owned a 675cc Triumph at 100hp, 650cc Suzuki at 75hp. They have no reason to lie, as size is built to suit ATV and Quad

    • @talusranch990
      @talusranch990 3 роки тому

      @@KevinArmstrong4154 lie is all they do. Why would you attempt to defend that group of people? Korea still can't get the hp Japan gets per liter.....

    • @KevinArmstrong4154
      @KevinArmstrong4154  3 роки тому

      @@talusranch990 it pushes my 250 kilos to 10,000 feet, climbs at 1,100 feet per minute, a main distributor in Texas sells the Hisun ATV and this motor powers it for the USA market, which would lead to legsl action if they lied. So I aren't fussed whether they lie or not, it does what I need, cheers.