Chiller - Surge
Вставка
- Опубліковано 18 бер 2017
- In this video we take a look what what chiller surge is, how it sounds, what causes chiller surge and ways to prevent it. We use 3D models, photos and examples to help you build your understanding.
LEARN MORE HERE: theengineeringmindset.com/chi...
Sign up for our FREE engineers newsletter for updates, competitions, news and offers
🎁 Link: engmind.info/Engineers-Report
⚡🛠️ TOOLS YOU NEED 🛠️⚡
**************************************
Get this HVACR book ➡️ amzn.to/3XFCaKC
Professional Multimeter -➡️ amzn.to/3xu2Vaw
Good multimeter -➡️ amzn.to/3xrbuTd
Professional clamp meter ➡️ amzn.to/4140FnK
Good Clamp meter ➡️ amzn.to/3xqt2is
Outlet tester ➡️- amzn.to/3kavg2l
Energy monitoring plug ➡️ amzn.to/3SkfPl7
Battery tester -➡️ amzn.to/3S3fHWI
Basic electronics kit ➡️ amzn.to/3xuLiqS
MY FAVOURITE GEAR
🎥 My camera - amzn.to/3YCZ7Q9
🎤 My Microphone - amzn.to/3YYXsUC
⌨️ My Keyboard - amzn.to/3lBsl33
🖥️ My monitor - amzn.to/415BGjW
🎧 My headphones - amzn.to/3lN7R7u
😎 Get your Engineers T-shirts, Hoodies, Cups & stickers here:
*******************************
goo.gl/M1PGrx
☕ Buy Paul a coffee to say thanks
*******************************
PayPal: www.paypal.me/TheEngineerinMi...
🙏 Support us on Patreon
*******************************
/ theengineeringmindset
🕵️ Check out our website!
*******************************
TheEngineeringMindset.com
👥 Socialise with us
*******************************
FACEBOOK: / theengineeringmindset
TWITTER: / theengmindset
Instagram: / engineeringmindset
Google+: www.google.com/+Theengineering...
UA-cam: / theengineeringmindset
👀 Links - MUST WATCH!! 👀
*******************************
How water cooled chiller works Prt1 - • Chiller Basics - How t...
How water cooled chiller works Prt2 - • Chiller Basics - How t...
How Air cooled chiller works - • Absorption Chiller, Ho...
How Absorption Chiller works - • Air Cooled Chiller - ...
How Heat Pump works: • How A Heat Pump Works ...
Primary & Secondary system: • HVAC Primary & seconda...
Fan Coil Units: • Fan Coil Unit - FCU HVAC
VAV Systems: • Variable Air Volume - ...
CAV Systems: • Constant Air Volume - ...
VRF Units: • Video
HVAC Basics: • Fundamentals of HVAC -...
Heat Exchangers: • Plate Heat Exchanger, ...
Pumps: • Centrifugal Pump How D...
How a Chiller, Cooling Tower and Air Handling Unit work together - • How a Chiller, Cooling...
🔧🔨 Tools you need 🔧🔨
*******************************
VDE Screwdriver set: amzn.to/2jd4lQc
Ratchet Screwdriver set: amzn.to/2iDLRsC
Tape Measure: amzn.to/2zbqq8z
Drill: amzn.to/2iFj3Qy
Drill bits: amzn.to/2hK4BG1
Angle finder: amzn.to/2za6N0s
Multi set square: amzn.to/2hIpWiY
Level: amzn.to/2BaHSLJ
T handle hex allen key: amzn.to/2z9OEjs
Digital vernier: amzn.to/2hI5K0D
Hammer: amzn.to/2hJj0lw
Calculator: amzn.to/2z99yPx
Multimeter: amzn.to/2Bbq5no
Head torch: amzn.to/2z84sD7
Pocket torch: amzn.to/2zWfCyB
Magnetic wristband: amzn.to/2iEnA5z
Laser distance finder: amzn.to/2hL4KsM
Gorilla tape: amzn.to/2zqxiTm
#HVAC #refrigeration #engineering
⚠️ *Found this video super useful?* Buy Paul a coffee to say thanks: ☕
PayPal: www.paypal.me/TheEngineerinMindset
Really enjoy your chiller/HVAC videos. Can you do one on the oil lubricating/bearing systems of chillers? Also videos on the different motors of screws, scrolls, recips, loading/unloading, etc?
These videos make so much sense when you know your basic refrigeration cycle, and the seal system. Some great knowledge on this channel.
Thank for your clear explanation.
you actually develop my interest in HVAC training and as at today I can design it.
thanks a lot
Learn *CHILLER FAULT FINDING* here: ua-cam.com/video/Zu0LVVNNVSw/v-deo.html
vARY USEFUL. tHANK YOU FOR POSTING AND DEDICATING YOUR TIME!!!!!
Thanks for an easy explanation, I have worked on York OM Titan chiller (5090TR) which had hot gas bypass line.
Excellent explanation! Good job!
Nice and thanks Awaiting for VGD and PRV Control in chiller
thank you very much for your efforts
What is chiller surge?
It's basically an unwanted situation which occurs due to difference in pressure between outlet and inlet of compressor. It may occur if the temperature of the condenser raises to a level at which the pressure becomes more at the outlet of compressor (going into the condenser) .
How to avoid this issue?
It is very useful! Thanks a lot
very good job
thaaanks
again, great videos dude.
Thanks,for good information
Thanks for this video
Please upload design of hvac
HAP software related video
Please sir its a humble request
Thank you for the knowledge u share
Thank you for sharing.
As a Daikin Factory service tech (who was working on these today) I must say I love to see you using our machines as a template for your graphics. I love your videos and this one (although review) is no exception. Cheers!
LaMichael Kreitz us old mcquay boyz cheers
Trane no daikin
Left Mcquay in 2005, Trane till 2016 and now I do service for them.
@@OTHG6v I’m happier here at Daikin than I’ve ever been in this trade! Great company to work for! I absolutely love engineering mindset videos as well.
@@lamichaelkreitz6821 You Daikin guys sure love your pannels and stripped out screws...
Still decent engineering compared to others (cough, Carrier).
When it comes to chillers, give me a complicated centrifugal any day. Then perhaps a screw...
Good stuff. Thanks much
Good efforts waiting for ammonia systems
Fantastic video!
Awesome vid keep em coming
great video thank
Saudações aqui do Brasil.
Antes de mais nada, quero agradecer e parabenizar pelo conteúdo. Não sei como não tinha visto esse canal antes.
Não tinha percebido o "SURGE" dessa maneira.
Se não for incomodar muito, poderia responder algumas perguntas?
1- Existe surge por baixa pressão? Onde o "Lift" do compressor fique abaixo do seu limite? Já tivemos casos aqui, que só resolveu corrigindo a vazão no evaporador.
2- A rotação do compressor realmente gira no sentindo inverso? Ou só desacelera?
3- Como posso criar conteúdos tão maneiros com esses modelos 3D? Ficou excelente.
Mais uma vez agradeço
Can you please also discuss about Oil Migration in Water-Cooled Centrifugal Chiller. Thank you in advance.
Thank you very much
nice content, thank you
Excellent video
Thank you
please make on video on lastast sorew compressor and that parts.
please make vedio abuot cool water chiller expension valve
thank you for this védio
i am from moroco
thanks sir
Very good video
Can you do a more detail video about bypassing the effect of surge.thanks
Add a hotgass bypass line
Same principle as a centrifugal compressor surge but that one is really scary to stand next to :)
I want more Industrial practical on refrigeration and air conditioning since I got diploma in mechanical Engineering.
Awesome quite fabulous it’s great quite
Hi sir iam maintained at 1000tr Daikin chiller your video is very usefull
Hi! I am curious that if the condenser water return is too low such as 21-23C , any issues or problems will be appeared? THANKS! Your videos are really helpful!
Depends on the chiller. Some, older ones, need very stable operation but newer ones are made with variable conditions but still have some minimum and maximum temperatures and pressures. If the chiller approaches these limits it will trip and cut the power to protect itself. Check the chiller specifications
Could you please explain briefly the VGD in terms of function and control
Vane Guides: ua-cam.com/video/f-N4isgQRGQ/v-deo.html
Thanks, not everyone take the time to share knowledge these days.
Would an oversized non return valve in the discharge pipe help alleviate this problem.
Hellow, its allowed integrate a variable speed control on existing chiller with constant speed ?
Our Tranc chillers always surged when the auto fill malfunctioned and the return was starved for water causing the condenser to overheat.
At t=292 you said about too great pressure and back flow. This is a description but not an explanation. What exactly happen with gas in the rotor just before/at/after the moment when this critical pressure is achieved? In particular why after achieving this equilibrium it does not become stable/static without flow.
before it becomes compressed and heated. At, it finds a route with lower pressure/resistance which means backwards. After, it flow towards the least resistance which is forwards. It can't reach stability because there are different pressures on either side of it and heat is being added or removed.
Hi, first of all it's a great video, But i have a question,does the pressure relief vents prevent some how the chiller's surge? Thanks in advance.
ahmad jaber they are emergency blow offs in case of a pressure switch failure or issue with the machine keeps running past the fail safe pressures. It vents the refrigerant to avoid vessel rupture
Surge is just when the machine loses its lift due to being out of its design specs of running. For example someone raises the set point on the cooling tower and lowers the set point below design set point. Your out of balance and the liquid level in the evap will fall there fore affecting the impellers ability to lift the vapor from the lower liquid level in the evap. This is just one scenario, several factors can make a centrifugal chiller stall and surge.
Seen our new pressure switch video? Link: ua-cam.com/video/YG81w0HFXNc/v-deo.html
What caused the chiller trip? By the way thanks to your vedeo
Frm discharge to oil seperator nd then condenser
Couldn't surge be cause by adaptive purge not working correctly or not purging enough?
Could you reply what's the different between this surge system and and condenser tube clean, are they the same system ?
Chiller surge can be of any system where the condenser pressure is greater then the compressor discharge.. now these chillers condensers can either be water cooled or air cooled, if they are water cooled you can definitely clean their tubes by carrying out proper shut down operation etc and/or wash condensers if air cooled..
why isnt there a check valve in the discharge of compressor like hermetic compressors have?
Exclent
Surge troubleshooting in contactor amperage
why does it also surge while the load decrease but pressure differential maintained？
Why does the chiller surge if the entering water sensor on the evap is bad ? (Changed it because the readings was too high and it worked fine after )
why increase pressure in the condenser
Add chiller display details video
What is the hot gas bypass line? And what is this word you use often - velute or flute?
Gas bypass: ua-cam.com/video/K0xAKzdROEg/v-deo.html
Volute: theengineeringmindset.com/centrifugal-pump-basics/
What are the differences on how chiller surge occur for an air-chilled system?
Surging setting ?
Can you explain who Low section Temperature happen and what is the reason with solution
Could be a lot of things, low refrigerant level, faulty or incorrect sized expansion valve, wrong refrigerant used. Best to take some screenshots of the VDU, check the fault code and look in the service manual to diagnose the problem.
We just covered chiller faults in our recent video! ua-cam.com/video/Zu0LVVNNVSw/v-deo.html
please answer this , if there is good heat transfer in the condenser as you describing in the video ...
then There is only removal of the latent heat ,...
The temperature and pressure remains same.
Then how we can eliminate the Surging phenomenon please tell...?
Because for surging we have to decrease the pressure from the condenser ?
Please correct me if i am wrong !!!
Many things affect this, the supply and return temperature of the water, the flow rate of the water or refrigerant etc etc. If your chiller is surging then you should contact your service provider or manufacturer for assistance asap.
Muhammad Zaroon Surging in itself happens when there is improper heat exchange caused by the combine effects of fouling,flowrate variation Etc etc inside the condenser...which directly leads to lower heat transfer and hence higher temperature and pressure build up.So your statement that the temperature remains constant is incorrect
Sounds like a high quality shop vac when they surge
Thanks for the explanation!
One of my chiller here was really troubled by those surging problems. The hot gas bypass, guide vane & VFD compressor seems like cant really coordinate well and suffered from surge tripping while the heat load was dropped suddenly (change of shift in a factory).
The chiller part load table claimed that it was able to provide up to 15% part load, but the chiller just refused to run in so low speed (Chiller tripped in around 60% part load)
While we are pretty sure most of the parameters (condenser delta T, flowrate, etc) was good during chiller surging, we are deeply troubled by this centrifugal chiller
Any idea or thought of this? Thanks in advance for any comment!
jeejiean what brand of machine? Is it variable speed? Most machines struggle at part load anyways.
VFD Video is now live! here: ua-cam.com/video/yEPe7RDtkgo/v-deo.html
Why compressor oil comes in the evaporator, even if an oil separator is installed. Evaporator tube leakage oil, water, and refrigerant mix in my case. I will be very grateful if you make this video by giving the real reason.
ua-cam.com/video/qxRHCbitLzI/v-deo.html
Or tower filler coming apart blocking drip orifices top of tower ,
The chilled water cycle is not completed you need to add. The expansion tank for the make up refill the lost chilled water supply. Thanks.
What are the causes of a low end surge?
Vanes are already controlling the flow of refrigerant then why a VFD or variable diffuser is required?
Vfd changes the rotational speed of the motor otherwise its a constant speed
The pumps should be pushing the water through the chiller, not drawing it through.
Velocity across the impeller increases until it can’t.
Expansion vavle
click~
T
In hindi
www.youtube.com/@EngineeringMindsetHindi
TY