How To Add 30 HP For Less Than $3000 - Continental O-200 Power!!

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  • Опубліковано 21 сер 2024
  • In this video I go over what we did to add 30 HP to our Continental O-200 engine for less than $3000 without adding any weight. Enjoy!!

КОМЕНТАРІ • 65

  • @5xls
    @5xls 2 роки тому +3

    Reno Formula One Class, not Sport Class, but awesome mods and video.Totally jelly!

    • @johnkluenker
      @johnkluenker  6 місяців тому +1

      Thank you! Ha ha I realized that right after I posted it. Oops!

  • @williamfahey4092
    @williamfahey4092 2 роки тому +1

    You will love the DUC!

  • @ExperimentalAircraftChannel
    @ExperimentalAircraftChannel 2 роки тому

    Sounds Awesome!!

  • @karlw7764
    @karlw7764 3 місяці тому

    I run a c85 stroker. The 1946 c140 had straight pipes also.not as long as the vetterman, but I still would like to see some before and after dyno numbers on that motor

    • @johnkluenker
      @johnkluenker  3 місяці тому +1

      Nice! That C85 is an awesome STOL engine for turning a long prop. I should add the dyno report chart to the video. Was recently on a dyno. The report showed 130 HP at 2828 RPM and it was still putting out as much as 125 HP all the way down at 2400 I believe. Pretty good for an O-200!!

  • @skippmclovan1135
    @skippmclovan1135 10 місяців тому

    WOW - FANTASTIC ! Thank you for sharing . . ! :)))

  • @FlyingNDriving
    @FlyingNDriving 2 роки тому +3

    Wait, you found corrosion on the bottom end so.... You changed the cylinders?????

  • @garymoser6611
    @garymoser6611 2 роки тому

    Terrific video, thanks for sharing! How long are the pipes? I'm looking to replicate that on my Varieze.

  • @htschmerdtz4465
    @htschmerdtz4465 Рік тому +2

    I like everything you said, until you got to eliminating mufflers and potential cabin heating. I don't like to be noisy and cold.

    • @johnkluenker
      @johnkluenker  Рік тому

      Since I fly out of Northern California, I realized that I almost never turned on cabin heat. And I can always dress for the cold. As far as the sound, I love that with the O-200 it has more of a hot rod sound versus the Rotax. It’s fun to let it sing!

    • @htschmerdtz4465
      @htschmerdtz4465 Рік тому +2

      @@johnkluenker I live on the Central Coast of CA and I frequently use the cabin heat in my Mooney in the fall, winter and spring. The sound issue isn't about quality but volume; I'm 68 and I have already lost some hearing. I want to keep what I have left.

    • @johnkluenker
      @johnkluenker  Рік тому

      Good call! Fortunately I use noise-canceling headsets that helps lot. Without them it would definitely be muffler time!! Which airport do you fly out of?

    • @htschmerdtz4465
      @htschmerdtz4465 Рік тому

      @@johnkluenker KSBP

  • @ericrhinehart5434
    @ericrhinehart5434 2 роки тому +1

    If Vetterman could only figure out an exhaust that would fit in the Varieze cowling!

    • @AimeMOfficial
      @AimeMOfficial 2 роки тому +1

      putting together one for my verieze

  • @AimeMOfficial
    @AimeMOfficial 2 роки тому

    great video. thank you.

    • @AimeMOfficial
      @AimeMOfficial 2 роки тому +1

      i have an o200 im puting toger for my Rutan Verieze and this helps in case i want to improve the HP. where are you based? by the way i need few parts if you have them.

  • @lifeingeneral9111
    @lifeingeneral9111 2 роки тому +2

    Are any of those mods legal on a certified Piper PA 11?

  • @josemmontes5810
    @josemmontes5810 10 місяців тому

    Great video!!! 30HP same wieght for 3K, what about fuel consumption?

    • @johnkluenker
      @johnkluenker  9 місяців тому

      Thank you! Fuel burn does tick up a bit but the extra power is worth it for me!

  • @cybertuffguy71
    @cybertuffguy71 6 місяців тому

    Did you sell those pistons? I know its a year later lol. Just picked up a 601 with the o-200

    • @johnkluenker
      @johnkluenker  6 місяців тому

      Believe it or not, I still have them. Let me confirm that. Can you shoot me an email at john.kluenker@gmail.com?

  • @marttimattila9561
    @marttimattila9561 8 місяців тому +1

    You havent got it. Crossover exhaust is better because it re arranged the exhaust impulses more even interwals sort of.

    • @johnkluenker
      @johnkluenker  8 місяців тому

      Thanks for the updated info. I’m not a mechanic and I’m sure it shows! 😉

  • @billw5369
    @billw5369 2 роки тому +1

    What will you do about carb heat or cabin heat/defrost? ?

    • @johnkluenker
      @johnkluenker  8 місяців тому

      Both of those come with the Vetterman Exhaust. They are shrouds that go around the pipes.

  • @SailingSVPipedream
    @SailingSVPipedream Рік тому

    Does the 0-200 have the step between carb and manifold? The A65 has a 42mm carb, the manifold is 45mm for 8mm and then steps down to 38mm… not sure why as it seems messy. I know 0-320s with an 0-360 sump had to have a cone installed to stop rough running.

    • @danieltudi592
      @danieltudi592 8 місяців тому

      The venturi is different and the jets, I heard the c85, c85, c90, and o-200 have different venturi and jet combinations to allow for the rpm changes to produce the power...

  • @jimvance3236
    @jimvance3236 2 роки тому

    Increase fuel flow? I assume so?

  • @smoothmatson
    @smoothmatson 2 роки тому

    I'll take the pistons

  • @chrisgroves3025
    @chrisgroves3025 2 роки тому

    Did the vetterman come without the mufflers or did you remove them yourself? Just looking on their website and the pictures look like they have them installed.

    • @johnkluenker
      @johnkluenker  8 місяців тому

      You can order the exhaust with the mufflers, but I went with straight pipes. Mufflers rob power and the straight pipes sound awesome! 😆

  • @jimmyyoung2792
    @jimmyyoung2792 2 роки тому

    Did you have an oil cooler before the overhaul? If not, did you have to install one after?

    • @johnkluenker
      @johnkluenker  6 місяців тому

      I did have an oil cooler before the overhaul. You need that with the high compression pistons.

  • @garyvogt7799
    @garyvogt7799 8 місяців тому

    Did you stay with the stock cam?

  • @sblack48
    @sblack48 Рік тому +1

    Did this require a prop change to absorb the extra power?

    • @johnkluenker
      @johnkluenker  Рік тому

      No. The prop that I have is rated for 150 hp. 👍🏻

    • @sblack48
      @sblack48 Рік тому +1

      @@johnkluenker and you flew it when the engine developed 120 hp? You can’t use the same prop on both a 120hp and a 150hp engine. It will either be too much load at high power or not enough at low power

    • @mikhailjairnisbett441
      @mikhailjairnisbett441 8 місяців тому

      if it spin it faster it'll put all the power down.@@sblack48

    • @sblack48
      @sblack48 8 місяців тому

      You would have to spin it at a much higher rpm.

    • @johnkluenker
      @johnkluenker  8 місяців тому +1

      It’s a quick-adjust ground adjustable prop, so I can decrease the pitch to have the engine wind up to a higher RPM.

  • @doncatch1
    @doncatch1 Рік тому

    What is the latest results of these changes?

    • @johnkluenker
      @johnkluenker  Рік тому +1

      The results were good and definitely noticeable. Didn’t put the engine on a dyno though.

  • @jimecee
    @jimecee 2 роки тому +2

    I’m guessing exhaust, let’s see if I’m right

    • @jimecee
      @jimecee 2 роки тому

      I was partially right lol

  • @AvgDude
    @AvgDude Рік тому

    Doesn't higher compression reduce the life of the engine?

    • @johnkluenker
      @johnkluenker  Рік тому

      It can. I just went with 9:1 compression. Some guys go all the way up to 10:1.

  • @yeagermcbipper9008
    @yeagermcbipper9008 2 роки тому +7

    Of course you have a dyno chart to show these mad gainz? No? Then you really need to realize that no, you didn't add 30%

    • @everolomus
      @everolomus Рік тому +1

      Aww, give the guy a break... you just ruined a good story

    • @jasonmoyers7236
      @jasonmoyers7236 Рік тому +1

      Lol! No way did he add 30%. It doesn’t work like that. My dyno shows 5-8 hp gains.

    • @WoutervanTiel
      @WoutervanTiel Рік тому

      @@jasonmoyers7236 Thanks for the reality check.

    • @johnkluenker
      @johnkluenker  8 місяців тому +7

      At the time of the video I had not gotten it on the dyno yet. Since then, it has been on the dyno and is putting out 97 hp at 2415 RPM, 126 hp at 2785 RPM, and 130 hp at 2828 RPM. Pretty impressive for a little O-200! maybe I will release a new version of the video with a screenshot of the dyno report.

    • @CBR_Engines
      @CBR_Engines 8 місяців тому

      Hahaha tell me you got smoked for over stated power gains.... rofl. Non mechanical/engine gurus should stick in their lanes you didnt gain 30 hpw. NO WAY YOU ADDED 30 HPW TO A 90 HPW AIRCOOL C0200

  • @richarddavis9895
    @richarddavis9895 Рік тому

    Superior? Ain’t they the ones with all kinds AD’s

  • @collateralpigeon2151
    @collateralpigeon2151 9 місяців тому +2

    Dont you have to be an A&P mechanic to do all these mods? Definitely going to be more that $3000 if you have to pay someone to do it.

    • @johnkluenker
      @johnkluenker  9 місяців тому +2

      Since my aircraft is experimental, I can do that work myself. Regardless, I have an A&P that double checks my work.