Dana 20 Transfer Case
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- Опубліковано 5 вер 2024
- The rear output shaft on the Dana 20 transfer case is known to wear down and leak at the rear yoke after years of use. To fix this, there are a couple things you need.
1. New Dana 20 yoke seal: tomsoffroad.co...
2. New Dana 20 yoke: tomsoffroad.co...
3. Dana 20 Speedi-Sleeve: amzn.to/39Ffbt0
To fix the leak at the rear yoke:
1:43 - Remove the rear drive shaft
1:47 - Remove the 1 1/8th nut holding on the rear yoke.
1:55 - Use a harmonic balancer puller to remove Yoke
2:09 - Remove Seal (I’m not removing the seal housing, just the seal)
4:10 - Inspect the rear yoke, replace if necessary
4:46 - Or Install Speed-Sleeve if needed
6:01 - Install new Seal
6:43 - Install yoke
7:05 - Tighten down nut to 150 ft pds
- Re attach rear drive shaft
Now I’ll make a disclaimer right here, this would be a great time to upgrade to the HD Rear output shaft from TBP. It’s about $500 and beefs up this output shaft because the have a tendency to break on the trail. I’m not doing that today, we are just fixing leaks, but it is on my list of things to buy and it should be on yours.
HD Rear Output shaft: tomsoffroad.co...
There is also a great article on Classic Broncos about where leaks are coming from and how to fix them: classicbroncos...
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Glad you are posting videos again. I cannot tell you how many of your videos I have watched as I've worked on my Bronco.
Thanks Drew!
I learned something new… never seen the speedy sleeve before…thanks!
Happy to help!
Screw a couple of screws onto the seal and either pry or use a slide hammer
Nice
Good one John. I did the whole rebuild last year, this brought back memories.. although I was like a kid handing his dad tools with my friend doing all the work 😆
Haha! That’s the best kind of work
Great to see you back at it!
Thanks man!
thanks for sharing ironically these seal replacements on the last 2 videos are on my list. thanks for the vids
Yes! Stop those leaks!
Very helpful I'll be doing this on my '69 jeep cj5 transfer case
Nice!
That looked easy. I will be doing it myself. Excellent video.
Nice!
Excelente explicación 👍
Could you have used grease to lubricate the yoke and seal before reinstalling them or is it not recommended?
Great vid, thanks! Have you changed your gaskets on your T-case yet? My wife's one is leaking and need to change change them. Aloha!
Thanks! I have not changed those yet
Kia Orana .
I'm sure mine leaks to some degree too. Still the original transfer case, lol.
What gear oil do you use for the Dana 20?
The manual calls for 50W engine oil.
I would advise locktite on that nut! Had mine come off going 60 mph down the road with a half cab on! Needless to say I 💩 my pants! 😉🤣😎
Whoa! Good call
I didn't see a O-ring or sealant under the yoke washer?
Myself I just use rtv silicone sealant in place of the o ring that works just fine
Do you still have your fitech system?
Nope, I switched to the Edelbrock proflo 4. I love it. Not problems
Could have avoided all this work with 2 words....Flex Seal 🤣
Hahaha!
These are definitely not $25 anymore unfortunately.
Inflation