BMW E39 Headliner & Sunroof Cassette Replacement DIY

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  • Опубліковано 1 жов 2024
  • This video demonstrates how to remove and reinstall the headliner, A/B/C pillars, and complete sunroof cassette in the BMW E39 5 series.
    Parts Required:
    (1) Sunroof cassette: 54128250048: tinyurl.com/2s...
    (1) Sunroof motor: 67618377939: tinyurl.com/yx...
    Torques:
    Sunroof glass to cassette: 4x T25 screws, blue loctite, 53in/lb
    Sunroof motor to cassette: 3x T25 screws, blue loctite, 25in/lb (center screw is longer)
    E39Source website: www.e39source.com
    Help support E39Source by donating: www.e39source.c...
    DISCLOSURE: This post may contain affiliate links, meaning when you click the links and make a purchase, we receive a commission.

КОМЕНТАРІ • 25

  • @PursuitMode2011
    @PursuitMode2011 8 місяців тому +3

    I did the same exact job on my E39 540i and because of it my hair and facial hair for my beard turned white. Never again. One of the most frustrating jobs I’ve ever experienced in my life. Horrific from A-Z

  • @MultiAna96
    @MultiAna96 5 місяців тому +2

    Amazing attention to detail as always👌

  • @Pfalzgarage
    @Pfalzgarage Рік тому +3

    I have a sunroof in mine that won't tilt anymore, and this is going to be immensely helpful.

  • @brandontkeenan
    @brandontkeenan Рік тому +3

    Another great tutorial. When I refreshed the interior on my E38 last year, it was largely the same procedure to get the pillars and headliner out. Unfortunately, only 1 tab out of all 8 pillars were not broken. I found removing the rear bottom seat and then lowering and tilting the passenger seat back as far as it would go gave enough room to get the headliner in and out of the passenger rear door by myself without any difficulty or flexing of the headliner. Also, this particular car looked good but definitely on my car the disintegrated orange glue/foam on the pillars and headliner was a complete mess. I mostly mitigated it by taping the door trim down in 2in painters tape and covering the seats with plastic to make cleanup easier.

  • @jaygrosse8365
    @jaygrosse8365 Рік тому +2

    Another excellent video Ryan. You are a gifted teacher. Do you recommend any regular preventive maintenance on the sunroof mechanisms, such as cleaning and/or lubricating the sliding portions with silicone spray, blowing out the drain lines, etc?

  • @kevinsebok5128
    @kevinsebok5128 7 місяців тому +1

    Hi Ryan! Thank you so much for your good video :D I have slight problem, In the front between the sunroof and the roof i have a very nice gap(like 1mm), but at the Back i have a really big gap (like 5mm). How can i adjust it?

    • @E39Source
      @E39Source  7 місяців тому +2

      This video covers adjusting the sunroof glass, towards the end. You'll loosen the Torx screws, adjust the glass, and tighten again until it's set right.

    • @kevinsebok5128
      @kevinsebok5128 7 місяців тому

      Thank you so much! ^^

  • @TheBrandoAnderson
    @TheBrandoAnderson 6 місяців тому +1

    Amazing video! Our 540i sport has a disappointing headliner. There's a beautiful one at the junk yard nearby. We are going to attempt to pull it along with the sunroof assembly. Wish us Luck.

  • @TheBestGamer25
    @TheBestGamer25 8 місяців тому +1

    I cant get the c shape in back of the headliner inside the things. You have any tips?

    • @E39Source
      @E39Source  8 місяців тому

      The back of the headliner at the rear glass? It must start there, then work forwards.

  • @TheBestGamer25
    @TheBestGamer25 8 місяців тому +1

    Is the seatbelt tx45 or tx50? Because I seen one video that said tx45

  • @OtoGodfrey
    @OtoGodfrey Рік тому +1

    Hell yeah. I got two space sun roofs but only need one.. need to fix the howling boiling tea pot sounds that starts at 240kmh+ on Autobahn.

  • @Markjw25
    @Markjw25 Рік тому +1

    Did this job last year. Real fun, not! Getting the glass realigned was so tedious..never again lol.

  • @bighitadam
    @bighitadam Рік тому +1

    14:49 Important note: once you are popping back the headrests, always support you headrest motor from the bottom. (Under seat back cover) Without support, there is a good chance the force will broke the small tabs which are securing the whole motor assembly to the seat!

  • @The-truth-is-valuable.
    @The-truth-is-valuable. Рік тому +1

    Brilliant and in time, as I need to do mine. Thanks Ryan.

  • @DK-421
    @DK-421 Рік тому +1

    Reasons why I plan on doing a sunroof delete at some point. 😂

  • @marisp.4868
    @marisp.4868 Рік тому +1

    Wooaa, thanks! Very relevant for summer time

  • @xhf8yxhf8y9
    @xhf8yxhf8y9 Рік тому +1

    What was the issue that required a whole cassette replacement, rather than repair??

    • @E39Source
      @E39Source  Рік тому

      We took a more comprehensive approach seeing that most of the plastics were heavily worn/brittle. You can purchase the rebuild kits, but if you need them all-- there is something to be said for replacing the entire cassette.

  • @cjariman2055
    @cjariman2055 3 місяці тому

    Great video.. Does the touring have the same sunroof casette?

    • @E39Source
      @E39Source  3 місяці тому

      Yes I believe it does.

  • @kianacaylen9186
    @kianacaylen9186 Рік тому +1

    Promo`SM

  • @CommanderAki
    @CommanderAki Рік тому +3

    Wonderful tutorial, it’ll be really helpful once I’ll be retrofitting autodimm inside mirror and alarm system and also renewing the headliner, thank you so much for the guide :)