Classic Mini - Rear End Rebuild - Part 6

The car, my tools and even the video have fought me every step of the way on this one, however I’m really pleased I stuck with it.
The custom metalwork for the boot floor is in place and I’m another step closer to the end on this.

[@steveb5584]

Good work Nick

[@NickThornhill]

Thanks

[@GPZ_Biker]

Nick, keep an eye out at Lidl, they do Nibblers at a decent price. You can also get an attachment for a regular drill which works really well. I think mine are Sealey, but I'm certain Screwfix do them

[@NickThornhill]

Will do. I definitely need to get some new ones. The 50 year old Gilbows are dead and the others just can’t hack cutting through 0.8mm steel, I got them for my aluminium dash many moons ago.

[@andrewharrison4558]

Should of made that big bit out of one piece no welded up joints to mess about with

[@NickThornhill]

Yeh I hear you but I haven’t really got any metal forming tools and my previous attempts have all been a nightmare. Several separate pieces welded together makes it easier to make the shapes I want and more welding isn’t so bad.
The custom clubman inner wings on the front look good and were done the same way.

[@ianroberts8692]

I thought i stared alot 😶

[@NickThornhill]

Can’t beat a good stare 😂😂 my process involves a lot of mental visualisation before I embark on anything physical.