Nose Cap /"Highly Classified" 😉 CNC Lathe.
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- Опубліковано 9 кві 2021
- Nose Cap is a part of a pay-off reel. Pay-off reel feeds thin steel plate through the production line. It unwinds a coil into the downstream line. It is also called a decoiler or unwinder.
MACHINE: HANKOOK PROTEC-9NC
My favorite bit is the nut used as a combination clamp/center for the tailstock. Creative and effective solutions are the hallmark of the experienced professional.
...and working with other creative, experienced professionals results in this kind of fabulous work. I regret that I have but one "like" to give. Bravo!
Thank you, I appreciate it.
45 years retired CNC vertical lathe machinist. Would love it when someone would say "You can't do that, it will not work." Come back in a little while and look. Worked at a place where the safety chief was a former OHSA employee. He did not want to see any "homemade" fixturing or rigging. Said anything you buy has been safety tested. Had to get creative in hiding tooling. Saving grace was I was on night shift and he only worked days.
@@ronsullivan132 here's your mistake: you should've locked the chief somwhere hidden, not the tools :)
@@sanches2 Yes, It's important thay the safety inspectors are kept safe, so lock them in the break room untill home time.
@@ronsullivan132 I totally agree with you. BUT... im more of the malicious compliance breed. "Okay chief, what do I use instead? What has the company got for me to do the job safely and correctly? Oh nothing? Only home made equipment. Okay guess the job isn't getting done then, on your orders it is chief!"
They change their tune REAL quick and shit their pants because you're right and they told you so its their head on the block 🤣
That's clearly a ICBM nose cone I recognize it from Saturday morning cartoons.
Haha, I love it 🤣
According to This Old Tony, ICBM nose cones are threaded but this one looks like it's mounted with several screws. (I assume everyone who watched this video know TOT but yes, this is a joke.)
@@ChrisMaj what is the use maybe what you did is useless
I’m going MOAB.
@@lanceroark6386 Damn, you guys really gonna get me in trouble with that military stuff 😂
That scratch though.... the boss probably wasn't to happy about this ;-)
They patched it up, polished the whole thing you can't even see it. 🤣
@@ChrisMaj if you can't make it right, make it shiny!
@@mattking1241 Totally get your point but aerodynamic is one of the rare locations where shiny is right ...
ooooof that hurt to see.
All is good.....can't see it from my house.
Can't imagine walking in the next day and seeing those gouges!
it does look like a re-entry warhead!
Spent my whole working life as an engineer so why am I watching this,well I did work similar but on a manual machine with a Mimic copy unit I made the copy as well.
Very clean work, nice job 👍...thanks for the video
Thanks,I'm trying 😉
Great music in the middle of rhe vid. And the jazz jam at the end. 100% and the before and after fade.
Killer machining and video skills.
Thanks man. I'm trying to get into that youtube thing. I'm trying new things, but I'm not really photo / video expert and sometimes it hard to do your job and make decent video.
i giggled at the "one finger guy". I'm the thumbs guy
Excellent job, i'm not a machinist and never will be(retirement is fine), but this stuff is cool!
Thnx!!
Thanks for watching!
very nice video. I started an apprenticeship as a machinist. Very large parts are also produced in my workshop, but I still produce the small things. Your videos are therefore very inspiring to watch and make a lott of fun to see
I have been trying to find an apprenticeship as a machinist but sadly it's hard to find one that even comes close to the pay of dumb labor around here.
Primary product - metal shavings, the cone is secondary
Yes, the job description of us machinists is to produce metal chips. The working object usually happ be.randomly.lol
@@anakinskywalker2953 We usually make a jumbled mess of springs.
@ well that's only true if you're good enough to know how to make good chips
I rewatched this after watching the "Mandrel Nose" video. I learn something new every time I watch them. Thanks for your excellent videos and for sharing them with us.
Thank you for this idea
Seems a shame to drill holes into that lovely bit of turning😂 great video again mate thanks 👍
You bet
My adrenaline raised when I saw it ramping up the RPM towards the end of the finish cut :) Chuck-in-chuck setup can get sketchy at times.
G50 S750
G96 S285 M3 :D
Ładnie wyszło :) Chętnie bym z bliska popatrzył jak Pan to obrabiał :P ale tylko popatrzył :P
Thanks for S, F, Doc values...
You bet!
I live in Brazil. Excellent work .. I also work in this profession, your filming is very good. I hope it continues to bring entertainment and knowledge
I hope so too!
Just found your channel, ...great stuff!!! .....AvE eat your heart out!!
and A-bomb!!! lol
Welcome aboard!
Cudeńko 👌🏻
I miss running the big old lathe at my old shop. Up to 48inch diameter parts.
Saw a cctv of a dude gettin crushed by a stack of train wheel prefabs, chain snapped. I'll never work in a metal factory if it's not majority desk job
Nice hat you've made there.
Copied the hats Devo wears on stage.
Awesome!!!!!
Thank you! Cheers!
Nice programming.
piękna robota
pozdrawiam Jacek.
Dzięki, no staram się.
BEAUTIFUL JOB. CONGRATULATIONS! (I am from Brazil)
Thank you very much!
W końcu się doczekałem time-lapse na tym kanale :D
Dzięki za kolejny wspaniały film.
Mówisz i masz 😉🤣
@@ChrisMaj Od teraz będę tego oczekiwać na każdym filmie :D
@@adam-1112 kurde, po co się odezwałem. No nie obiecuję, będę się starał.
@@ChrisMaj Najważniejsze, że jest co sobotę, coś ciekawego obejrzeć :)
Beautiful part!
Glad you think so!
Главный продукт токаря , стружка , производится хорошими темпами :) Хотя здесь ещё нормально , попадался ролик , где на токарном ОЦ из заготовки весом 3,5 т. получали деталь весом 67,5 кг. А так всё красиво. Успехов.:))
На Руси чаще всего это норма, из кругляков делать трубы с толщиной стенки 0.5мм)))
@@alexd162 Видимо в твоей выдуманной Руси🐵
@@Ferrum786 Я ж образно... На деле всё равно примерно так и есть, из кругляков 200мм лепим кольца 200х10-30мм,нутро всё в стружку)) Прикатывай к нам в Горький(нынче Нижний) и узришь нанотехпроцессы 21 века))) (я не мало где поработал и не удивляюсь почему производству на богоспасаемой в жопе)
@@Ferrum786 За то работа у металлургов(приёмщиков всяких) всегда есть, как и у дорожников))) Кстати, ты откуда сам то?
@@alexd162 Ростов на Дону
FABULOSO
Very good
Cool hat
That is one serious nose cap holy smokes. Wow amazing craftsmanship though.
Wonder if my harbor freight can do that with my new carbide inserts
I was wondering how you would lift it off. Hard shape to get a grip on. Answer came a few seconds later.
Love the music... please let us know who it is in the comments. Thnx again!
I just want to see you measuring it. Great job
Good 💪💪 hankook
Nice as always.(c)! Bravo, Chris!
Glad you enjoyed it!
Good trick to use chuck in chuck....
Can imagine lots of machinists ,without using a chuck in chuck, looking to it when finished: How the hell get it out of the chuck .....😁😁😁😁
haha yeah, that was my exact thought. It"s all nice and finished, but how do I take it down. There was no way to put the straps on, so I just took it down with the chuck.
8:54 "chipbreaker, activate!"
I liked the timelapse! all roughing on one insert corner?
Yeah, it's 1045 it cuts really good so one insert corner did the job.
I know what that is - a bumper bullet for a 1955 Cadillac Convertible. No wonder those cars cost so much!
Good job, what tolerances do u had on this one?
That is fucking dope dude!
Thanks man 👍
Q36 Space Modulator, I would recognize it anywhere!
Whats that for?
What a great project
Thanks.
Nose cone for the GBU-57A/B MOP !!
You already know too much 🤣👍
The bumper music is a nice touch.
I'm curious - when do you decide whether to use coolant?
Nice work , and a really awesome machine, unlike where I work 😀
Thanks 👍
doesn't matter how you input the data. the trick is knowing how to program the machine which you obviously do. can't believe someone scratched it after all that pretty machining.
Good work.... I can also make this on cnc lathe on 2 axis....
Nice Videos bro:) would you preturn this thing without tailstock? Its a lil risky. Not?
Fun little job!
I like jobs like this, no tight dimensions and the final product looks awesome.
That smoke...!! I hope for you that the ventilation is tip top..!!
那个数控编程的师傅 操作好流畅👍👍
Даже Игорь Негода не переводит столько металла в стружку.
Хахаха ну подожди и ето будет ;)
First time i see a chuck , mounted on a chuck , holding a piece .
I do this all the time.
2:48 The system version is the same as my machine, but the screen is very different. This machine looks more complicated to operate.
This is the manual guide screen.
Looks like a aerocone or blisk retainer for a jet engine to me. That was a lot of chipping of that though 😲🤓
It's for steel mill industry
Now thats how you chuck a chuck! :D
OSHA approved 👍
For reals though, that's a genius idea. Indicate a centering 4 jaw chuck in an adjustable non centering 4 jaw chuck to get perfect concentricity on mediocre stock jaws... I love it!!!
Belíssima peça
Obrigado senhor.
Cool your company allows you to film your work. I'm a machinist and I work on a lot of government work. Can't even have my phone in the building. I would love to record some of the stuff I turn.
Yeah, it's mostly repair jobs nothing confidential.
You ever cut CPM 10 v . I always blow thru inserts like crazy. Still trying to find the best inserts for turning it.
@@SMfins1323 No, we don't do any fancy metals.
@@ChrisMaj OK. Thanks. keep up the cool videos.
@@SMfins1323 coated HSS will do if u use the right cutting parameters
Definitely the nose cap for a nuke
You didn't fool ME! The 'scratch' .. but I won't go further and ruin it for you.
1,2차 다 선반으로 하는게 효율적 일것 같은데 가공비도 적게들고
Nice as always. Here in the UK my county town Chelmsford Essex was a massive engineering area. So starting in 1977 things were very busy, a big lump of Ally turned up and as the 16 year old I had to help "H" fit it on his face plate of the big lathe. (which is still working to day)
Turns out it was for Marconi Marine and the nose cone frame for this !!
It turned out as 4 segments but at 16 you are wide eyed at things like that lol
en.wikipedia.org/wiki/Sting_Ray_torpedo
Сколько лет Вы занимаетесь этим ремеслом?
Why do the finish cut without coolant?
How long did this take to make?
Mistakes are made by inputing values with two fingers, so dont worry, all good
What do you think of the manual Guide I. We have that on a Leadwell lathe at work but I dont use it. I draw it in cad and use cam to program.
Probably 80% of my programming is done with manual guide. For one-offs works fine.
That looks like a large pipe centre adapter? Maybe bolts onto a smaller pipe centre?
Nose Cap is a part of a pay-off reel.
What are you gonna do about the scratch?
Impressive, really bad someone scratched it, now scratch him too!!!
Or her.
@@outstanding1448 not that you are wrong but chances are against you in this case ...
@@Xyz-ij6rh Chances for the karma to hit me back, if I'd do this?
Chances to stumble and break my neck before I even manage to?
Chances to be scratched back because one does not simply acknowledge a lesson easy?
Chances to be fired for balancing the situation?
What kind of chances are you referring?
This is why we can’t have nice things. People always fucking shit up. Lol
Never did anything big like that but on the finish pass as the spindle starts picking up speed, i start to wonder what it was i put for g50 max speed.....
That was only 360 rpm.
I don't miss the smell of the trim sol
Fuckin awesome part bra. Love doing the big jobs my self! i make fittings/parts from 1/8" O.D to 24" bore flanges. Keep up the work mate someone has to. 👍
That is a large piece for a part bra.
@@daniellewis1789 Depends on the size of the part that goes inside this part. :-P
Amen!
😍😍😍😍😍
Do you make this parts in one single time or stop to let it cool down?
There weren't any critical tolerances so I did it in one shot.
@@ChrisMaj do opp 1 in a lathe. Thank me later
👏🏼👏🏼👏🏼
What is these?? Feel like a bulcano for smoking
Hankook? (Korea?) 대한민국 기계 좋아요~
정말 좋은 기계입니다
Was there any reason not to do the first op in the lathe instead of milling, it must have taken forever to mill?
I was thinking the same thing!!! Thank you for making this comment. Woulda made a lot more sense to do it in the lathe
Less chances of something going wrong
U need to predrill a very large hole then turn it down to the specific form
Gotta ask. When your turning the outside. Why not cut off all the "bulk" instead of turning it all?
Too much hassle.
I noticed on the final pass the chips started out stringy and later were nice blue chips. What did you change?
I think it was just the different angle on that part where the chips started to break.
Better a one finger guy than a bumbling all fingers one.
That’s a lot of material to turn into chips! Is this cheaper than doing a casting cuz it’s a one-of?
It takes some time to get a casting or forging and sometimes it's cheaper to get a piece of stock especially when customers needs his part yesterday.
Looks cool but does it measure? What are those angles supposed to be? How did you check that radius? What kind of tolerances does it have? Did "someone" really scratch it or did you scratch it trying to get it out of the machine?
It's just a guide cone. The only close tolerance is on that counterbore in the beginning of the video. The guy that was drilling the holes scratched it. He said something about the drill skipping or something.
@@ChrisMaj I'm just messing with you man. It looks pretty cool. I work on a lot of similar sized stuff and can appreciate the amount of work that goes into something like that.
After work how it can open?
Great video. What are the machining parameters in face milling
O man, I don't remember. That was about 2 years ago.
Wow
Why didn't you made the first op in the lathe instead of the cnc mill?
I'm the only guy running this lathe and VTL machine and there is more people working cnc mill. So if I'm running behind they will help me out sometimes.
Pisanie programu wygląda na całkiem proste 🙂
Kwestia przyzwyczajenia.
As nose caps go, that's a very, err, elegant nose cap. Btw, what's a nose cap for, heh
“ I work on the big fuckers “
But they are more fun than the little fuckers.🤣
What machine is the HBM in the beginning?
Toshiba BP-130
To much runout for my needs. I require zero movement on the needle else the rocket is going in the wrong direction by several micro meters.
This kennametal tip just crazy did you also consider using boehlerit stuff found it quite amazing in what abuse it can take. Got a bit to hot it seems blue instead of golden..
Carbide inserts on 1045 work just fine with blue chips. Golden is where you would want to stop with high speed steel. But not carbide.