Yamaha YXZ1000R Top End Rebuild | YXZ Valve Installation | YXZ1000R Engine Rebuild | Partzilla.com
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- Опубліковано 13 лип 2024
- In this video from Partzilla.com, we’re rebuilding the top end on a 2016 YXZ1000R as part of a larger engine rebuild project in which we're converting this unit to a YXZ1000R turbo.
Check out the bottom end rebuild on our YXZ here: • Yamaha YXZ1000R Bottom...
See us tear down this engine here: • Yamaha YXZ1000R Engine...
With the bottom end assembled and the turbo kit yet to come, we’re putting together the top end of our YXZ1000R. We’re reusing this head, so first up will be the removal of the old studs since we want to get new ones all the way around for this project. Unfortunately, old, corroded studs don’t always cooperate, and we had to take a detour to remove a broken stud and then rehab the hole for the stud with a Time Sert.
To learn more about Time Serts and Helicoils, and why we chose a Time Sert for this application, check out our video here: • Time Sert vs. Heli Coi...
With the old studs out and new ones installed, we can get into installing the new valves on our YXZ1000. This head spent some time at a machine shop, but we'll still take a few extra minutes to hone our valve guides to make sure they’re clean. Then, we’ll install our valve seats and seals, and then drop the valves in. We don’t have to lap these valves since the machine shop was nice enough to knock out that part of the job for us. See the lapping process here: • Yamaha Raptor 700R Eng...
We’ll wrap up this part of the project by installing our valve springs and keepers.
See the valve diagram here: www.partzilla.com/catalog/yam...
Check out the parts, tools, and supplies we’re using:
Kibblewhite Cylinder Head Kit:
www.partzilla.com/catalog-pro...
Stud Bolt:
www.partzilla.com/product/yam...
Metric Thread Restorer Kit:
www.partzilla.com/catalog-pro...
Threadlocker Red:
www.partzilla.com/product/aft...
Valve Guide Ball Hone:
www.partzilla.com/product/aft...
T-6 Valve Spring Compressor:
www.partzilla.com/product/aft...
Read how to do this job step-by-step: www.partzilla.com/blog/yamaha...
VIDEO HIGHLIGHTS:
Introduction - 0:00
Removing old stud bolts - 2:15
Removing broken stud - 3:25
Installing new studs - 6:15
Honing valve guides - 6:50
Installing valve seats and seals - 7:35
Installing valves - 10:20
Installing springs and keepers - 11:00
Find thousands of Yamaha OEM Side by side parts here: www.partzilla.com/catalog/yam...
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In the video we’re working with a 2016 Yamaha YXZ1000R, but you may have similar steps for your Yamaha side by side. If you’re not sure whether these steps apply to your machine, leave a comment and we’ll get back to you.
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"Every 30 minute job is just one broken bolt away from being a 2-day ordeal."
- John Talley
No truer words have ever been spoken!
Thank you, John, for sharing your experience and expertise. I never rebuilt a small engine before (or any engine for that matter) and there is an abandoned Yamaha moped in my back yard that is in need of a lot of attention. Thanks to your videos I have enough confidence to try to tackle the job. And of course Partzilla will be the parts source. Thanks again!
Honestly love these videos and yalls website! As a small channel and a DIY mechanic, I hype up your website for the parts and diagrams, and learn a lot from these videos! Thank you all!
Man you make drilling out the stud for the timesert look easy... :) I suppose its better on a bench, my usual is at night crouching on a gravel driveway in front of the bike 🤣
Quality work as always John 👏 👌
Thx, great video.
When are you posting the next video on the build?! 😭
When you mention another video it would be great if you provided links in the description to those exact videos you mention.
Which video are you looking for? We have links to the teardown, bottom end rebuild, and the Time Sert vs. Helicoil video in the description, and a link to the Raptor 700 top end build including the lapping process in the video itself. Did we miss one?
We'll put the lapping video in the desc as well.
When would you replace valve guides and how would you measure if they need replaced or not?
How about assembly lube for the guides instead of oil?
Do I need to lap the valves on 2021 goldwing if I bought a new head and valves from honda?
Even brand new valves can have minor imperfections that prevent you from getting a good seal. Always a good idea.
@@PartzillaParts Thanks!
Hey, so what with you guys not shipping my parts after nearly 3 weeks, then never getting back to me when I message you guys ask what the delay is about.
They banned me from purchasing when they did the same thing with me. No reply’s so I contacted the bank for a refund then they decided to get in touch. What ever, I still find their site useful.
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