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Fix It Scotty
United States
Приєднався 3 лют 2020
This channel is all about fixing and building stuff. Anything from plumbing, electrical, automotive (ev conversion), carpentry, electronics, music instruments, and on and on. If it's made of metal, plastic, and/or wood, I will be making a video of it! I am a software developer and handyman looking to share some of my experiences.
VW Bus Electric Conversion Part 19: Which SOC (State of Charge) Gauge Should I Use?
Part 19 of a longer series on my 1978 Volkswagen Bus electric vehicle (EV) conversion (#evconversion) In this video, I go over the different instrumentation options work with the Thunderstruck MCU. I show you how I configured both an analog fuel gauge and an EV SOC gauge to show our main pack's battery level.
Links:
Curtis EnGage II SOC meter: www.thunderstruck-ev.com/engage-ii-3100r-display-soc-meter.html
Intellitronix 2" Analog Bargraph Fuel Level Gauge: amzn.to/49fS7i5
CAT5 Single Port Surface Mount Box: amzn.to/3ZAEhTl
CAT5 Dual Port Surface Mount Box: amzn.to/3OBwL5o
Links:
Curtis EnGage II SOC meter: www.thunderstruck-ev.com/engage-ii-3100r-display-soc-meter.html
Intellitronix 2" Analog Bargraph Fuel Level Gauge: amzn.to/49fS7i5
CAT5 Single Port Surface Mount Box: amzn.to/3ZAEhTl
CAT5 Dual Port Surface Mount Box: amzn.to/3OBwL5o
Переглядів: 237
Відео
VW Bus Electric Conversion Part 18: Parallel Pack Changes & Config and Finish Charging
Переглядів 34228 днів тому
Part 18 of a longer series on my 1978 Volkswagen Bus electric vehicle (EV) conversion (#evconversion) In this video, I give you more warnings on parallel packs and show you how to configure them in the MCU. Then I show you some charger profile changes that allow for top balancing and using a smaller, level 2 charger to its full capability. Links: Orion BMS Guide on Parallel Battery Strings: www...
VW Bus Electric Conversion Part 17: Wiring and Configuring the A123 batteries and Charger to the MCU
Переглядів 335Місяць тому
Part 17 of a longer series on my 1978 Volkswagen Bus electric vehicle (EV) conversion (#evconversion) In this video, I show you how to wire A123 MBBs (Measuring & Balancing Boards) which includes how to crimp the JST pins and connectors. Then I show you how to configure the MMBs in the Thunderstruck MCU to lock in the BMS configuration. Then we wire and configure the TC/Elcon charger to do our ...
VW Bus Electric Conversion Part 16: Thunderstruck MCU Wiring & Programming #evconversion
Переглядів 512Місяць тому
Part 16 of a longer series on my 1978 Volkswagen Bus electric vehicle (EV) conversion. In this video, I show you how to wire the Thunderstruck MCU, how to configure your laptop to connect to it, and how to program some of the customizable outputs. Links to products: - Thunderstruck MCU: www.thunderstruck-ev.com/mcu.html - Hall Effect Current Sensor: www.thunderstruck-ev.com/hall-type-current-se...
VW Bus Electric Conversion Part 15: Battery Box and First Spin #evconversion
Переглядів 6042 місяці тому
Part 15 of a longer series on my 1978 Volkswagen Bus electric vehicle (EV) conversion. In this video, I show you how I fabricated the battery box that is bolted to the rear cargo floor of the bus. I also create another high voltage junction box and finish the high current cables to the rear contactor box. Finally, I actually perform the first official spin test that shows the contactors, contro...
VW Bus Electric Conversion Part 14: Buying Batteries and Designing the Pack #evconversion
Переглядів 1 тис.2 місяці тому
Part 14 of a longer series on my 1978 Volkswagen Bus electric vehicle (EV) conversion. In this video, I explain my methodology for selecting the lithium batteries to create my battery pack. I discuss what to look for to meet your EV conversion's goals of acceleration, range, and cost. I also explain what batteries I bought for my bus and how I plan to implement the pack. A213 85v Modules on Gre...
VW Bus Restoration Part 32: Wheels, Hubcap Restoration & New Tires
Переглядів 2894 місяці тому
Part 32 of a longer series on my 1978 Volkswagen Bus restoration and (eventual) electric conversion. In this video, I clean and prep the old rusty wheel rims. Then paint them and the hub caps. I also get all new tires installed and finish blacking out the wheel wells. VW Baywindow Bus Tire FAQ by Richard Atwell: www.ratwell.com/technical/Tires.html Product/Tool Links: Hankook Vantra LT (RA18) 1...
VW Bus Restoration Part 31: Blank-out Windows; Panel Van Conversion
Переглядів 2694 місяці тому
Part 31 of a longer series on my 1978 Volkswagen Bus restoration and (eventual) electric conversion. In this video, I do a panel van conversion by making aluminum blank out windows to replace the side windows. I show you where and what type of material to use and how to shape and cut it. Video Links: Flossy Missiles Vanagon Window Delete: ua-cam.com/video/WnMKGoqRd8E/v-deo.html Product Links: 6...
VW Bus Restoration Part 30: Pop top and Luggage rack Restoration
Переглядів 4225 місяців тому
Part 30 of a longer series on my 1978 Volkswagen Bus restoration and (eventual) electric conversion. In this video, refurbish the Westfalia camper pop top and luggage rack. I prepped the fiberglass, used Total Boat primer and gelcoat to resurface, painted them, put new seals on, and re-installed them on the bus. Video Links: The Secrets of GELCOAT and WHAT You Need to Know!: ua-cam.com/video/cs...
Chevy Volt Gen2, Charge and Recharge the AC system, P0534 error code
Переглядів 1,2 тис.5 місяців тому
In this video, I show how I did a full charge of the AC R134a refrigerant in my 2016 (GEN 2) Chevrolet Volt. This includes doing a leak test with the vacuum pump and pulling a vacuum to prep for a full recharge. Then I show how to do a partial recharge using the gauge set pressure as a guide to do a finish charge on the AC system. Products and Tools: VEVOR 4 CFM AC Vacuum Pump and Gauge Set: am...
VW Bus Restoration Part 29: Custom Stinger and Bumper Restoration
Переглядів 3926 місяців тому
Part 29 of a longer series on my 1978 Volkswagen Bus restoration and (eventual) electric conversion. In this video, I fabricate a custom "stubby" stinger for the front end. I also restore both front and rear bumpers as well as paint an alternate accent color on some other trim pieces to really make the nose pop. Links: Oakes Fabrication: www.oakesfab.com/shop Summit Racing Hot Rod Flat Paint (G...
VW Bus Electric Conversion Part 13: Fabricate the Rear Motor Mount #evconversion
Переглядів 9947 місяців тому
Part 13 of a longer series on my 1978 Volkswagen Bus electric vehicle (EV) conversion. In this video, I show you a combination of custom fabrication of the stock mustache bar coupled with off-the-shelf products to make a custom rear motor cradle / mount. Links to products: - Motor Cradle for the Netgain Hyper9: amprevolt.com/products/motor-cradle-for-hyper9-hv - Male-Female Rubber Mounts / Bobb...
VW Bus Electric Conversion Part 12: Which transmission to use? Install and wire Warp 9 motor
Переглядів 1,2 тис.8 місяців тому
Part 12 of a longer series on my 1978 Volkswagen Bus electric vehicle (EV) conversion. In this video, I explain which year VW Bus (T2) transmission is appropriate for the electric motor pairing in a late bay bus. I also install the transmission and discuss the shifting and other issues. Finally I install, test and wire the Netgain Warp 9 motor onto the transmission to complete the drivetrain. L...
VW Bus Electric Conversion Part 11: Install the EV West Motor Adapter, Flywheel and Clutch #evwest
Переглядів 1,8 тис.8 місяців тому
Part 11 of a longer series on my 1978 Volkswagen Bus electric vehicle (EV) conversion. In this video, I show you how I mounted the EV West motor shaft coupler (hub adapter), transmission housing adapter plate, custom aluminum flywheel, and clutch assembly to my Netgain Warp 9 motor. These instructions are also applicable for the Netgain Hyper9 and HPEVS AC50 setup too. Links to products: - EV W...
Troubleshoot and Replace Hydraulic Lift Power Unit / AC Motor #vevor
Переглядів 3,8 тис.9 місяців тому
I had a specific problem with the hydraulic control unit on my 4-post lift. The Run Capacitor kept blowing. In this video, I show my process for troubleshooting my problem as well as other common problems like the Start Capacitor or Centrifugal Switch. After showing my troubleshooting steps, I show how to disassemble the unit so you can see how it comes apart and what is inside. Finally I show ...
Overcoming MAJOR garage issues + garage upgrades and upcoming projects
Переглядів 2789 місяців тому
Overcoming MAJOR garage issues garage upgrades and upcoming projects
Garage Mini Furnace User Suggestions and Corrections
Переглядів 4,1 тис.11 місяців тому
Garage Mini Furnace User Suggestions and Corrections
Custom Garage Mini Furnace Using a Vevor Diesel Heater
Переглядів 22 тис.11 місяців тому
Custom Garage Mini Furnace Using a Vevor Diesel Heater
VW Bus Restoration Part 28: Rebuild Front Doors (window regulator / vent wings / seals)
Переглядів 1,6 тис.11 місяців тому
VW Bus Restoration Part 28: Rebuild Front Doors (window regulator / vent wings / seals)
Wolf Gas Range/Oven - Replace oven burner tube and igniter
Переглядів 1,9 тис.Рік тому
Wolf Gas Range/Oven - Replace oven burner tube and igniter
VW Bus Electric Conversion Part 10: Motor Controller Coolant System #evconversion
Переглядів 459Рік тому
VW Bus Electric Conversion Part 10: Motor Controller Coolant System #evconversion
Garage Rebuild Part 8: Reveal and Shop Tour
Переглядів 373Рік тому
Garage Rebuild Part 8: Reveal and Shop Tour
Genie 6072 Garage Door Opener Installation and Review
Переглядів 33 тис.Рік тому
Genie 6072 Garage Door Opener Installation and Review
Garage Rebuild Part 7: Epoxy Floor Coating (DIY How to)
Переглядів 858Рік тому
Garage Rebuild Part 7: Epoxy Floor Coating (DIY How to)
Garage Rebuild Part 6: Insulated and Drywalled
Переглядів 181Рік тому
Garage Rebuild Part 6: Insulated and Drywalled
Garage Rebuild Part 5: Ceiling Framing and Electrical
Переглядів 309Рік тому
Garage Rebuild Part 5: Ceiling Framing and Electrical
Garage Rebuild Part 4: Finished Exterior
Переглядів 727Рік тому
Garage Rebuild Part 4: Finished Exterior
VW Bus Electric Conversion Part 9: Dashboard Cleanup #evconversion
Переглядів 494Рік тому
VW Bus Electric Conversion Part 9: Dashboard Cleanup #evconversion
Garage Rebuild Part 3: Framing and walls
Переглядів 605Рік тому
Garage Rebuild Part 3: Framing and walls
You should have used Aluminum Cap between the two boards on top so the water doesn't drip back into the shed. A few mistakes but looks good.
I agree, I should have put z flashing between the sheet joints. Thanks for the comment!
Very cool and helpful to see the programming explained in such a way
there is a small filter on the cold supply line. Inlet Water Filter. Should pop that out and clean it.
I forgot to do that on this video, but I do show how to clean that filter in my advanced video. Thanks for watching!
The heater should heat that size garage easily I would think. Maybe get a small fan to help circulate the air. Other than that I absolutely love your setup! Very nice work Sir! Great job.
Thanks! Yes, I did add an oscillating fan mounted high on the wall to circulate. I am a few weeks into the second season using it and it still works great.
Replaced Hub, Speed/ABS sensor, Washer (not damaged) and axle nut on drivers-side front where the sound and affect appears to be originating from. Still having intermittent ABS activation at very slow (<10 MPH) speeds until stopped. Any other suggestions?
Good question. This may be beyond my limited expertise. The only thing I can think of that would cause ABS issues would be if the pads are worn way down. Other than that, you may need a pro to check it.
Really appreciate your videos! I'm in full research mode for an ICE to EV conversion and you really encompass alot of amazing and essential info. Thanks! Chris
Thanks for the kind words. Feel free to ask questions on any of my videos. Good luck!
other than aesthetics, is there any reason why you shouldnt leave the maintenance hoses attached permanent?
Good question... I can't think of a reason not to. I would recommend putting some anti seize lubricant on the threads to ensure the hose can eventually be removed without binding up.
What are all the sizes of hose did you get ? I like that better than the nylon stuff
What a coincidence; I was just discussing this in a Facebook post. I believe in the video I said it was 3/16" inner diameter fuel line. I bought it by the foot at the local auto parts store. Bring your fuel filter to the store to confirm fitment
Shop is way too clean!
😄 Yes, I had just finished rebuilding my garage. We'll see how long it stays clean! Thanks for watching.
Visually gradual perfect video❤😊
Nice job on the fuel gauge !!! I really like the look of the black and white, glad you went with that one.
Thanks! Yes that other gauge was a disappointment but I may be able to use it on a future solar storage project.
I’ve got a freeway flyer that I had in my last VW Van. All you had to do was change the front piece with the same shaft.
There is an antifreeze designed for EV systems, if it leaks it won’t damage the electric items.
That's a good point. I may change this to a non-conductive coolant later. The area where I have this coolant routed has sealed high-voltage boxes and components. If I did a liquid-cooled battery system, I would definitely want the non-conductive coolant.
one of the things that I love that the Thunderstruck guys did in the software was that when you enter a new fuelg setting, it briefly operates the gauge to that value... so if you have an analog gauge and you are trying to get the 1/4 tank value to align perfectly with the 1/4 tank mark, you can just keep entering that 25% parameter and the gauge will move there for a few seconds to let you see what it looks like (basically ignoring the actual reading for a short time). It makes this so much easier! It also means you don't really need any documentation for your gauge (as you mentioned). You can just start entering values and adjusting them for the analog gauge in your vehicle. Question on your led display... it looks nice and bright. Does it have an adjustment pin to make it dimmer when the vehicle lights are on? I'm wondering if it will be too bright in a very dark vehicle.
Great information, Frank! If I need to fine-tune those values, it's good to know I can just set the value and it temporarily outputs the SOC to the gauge to test the change immediately. That Intellitronix gauge has a wire that I tied to ground to get full brightness. The documentation wasn't specific, but you can tie that wire to something (not a dimmer, but something...) that would do a 50% dim. I could probably ask their support for the spec on that such that I could dim it.
You could put a LED strip to light up the top box.
You're right. That light I installed just doesn't spread well. Thanks for watching!
Ecoflow river 3 Exactly what you need as a UIPS Can use a 120v to 12v conversion brick and you won't have any electrical issues
Good work on using the fuel line for gasket. RedDye diesel is cheaper. Looks like off road use to me. Available where farmers get fuel. 🤠
Thanks! I didn't realize my diesel was dyed, but it is red. I don't live in a rural area, but I am in Illinois where there are farms within 10 miles of where I live, so that may be the only type of diesel easily available to me.
At least you are explaining everything about what you’re doing.
Thanks! I am sure my style is boring for many people, but my channel is more about education than inspiration. It's for people wanting to learn this stuff; not just watch a video and think "oh, cool".
Can't wait for test drive 👍
Thanks! Me too. I am moving back onto tweaking the brakes and mechanicals to get it road-worthy. Then I need to register it and get plates on it. Coming soon!
great channel
Thanks!!
Thanks for the help!! It's insane that even the owners manual for these do not have these instructions and only tell you to call a pro. As a recommendation from my HVAC/Plumber friend, I also cleaned off the flame sensors with some scotch-brite. I was having a code 12 thrown every once in a while and that fixed the issue.
Thanks for watching! I have not had to clean my flame sensor yet, but I do that in my furnace every year to prevent non-startups. Good tip!
Did you furnish it ?
There is a final, part 5 video. It's on the playlist or linked at the end of this video. Thanks for watching!
This was very helpful and I love it pls make a vid about the shed again
I was wondering what the temp of the exhaust pipe is, now that it was wrapped. I'm worrying about it setting a canvas tent on fire. Any way you can tell me the temp of the pipe exterior? Thanks
I was running it today and saw your comment. My infrared thermometer showed between 4 and 500 degrees F on the exhaust. But I can touch it for a couple seconds! So I measured it with a meat thermometer and it got a little above 200 degrees F. At the wall flange, it's a little above 100 degrees. So likely the wrap lowers the temp in the outside of the pipe by about 200 degrees.
@@FixItScotty Thank you and thanks for the quick response.
I clean my tankless every year vinegar comes out clean and I leave mine running for hour n half. I think your water being that dirty probably because you leave outside city limits if you do it’s twice a year.
Mine probably looked dirtier due to the orange bucket. I did another "advanced" cleaning video (linked in pinned comment) where after the cleaning, I poured some of the vinegar into a clear bowl, and it was mostly clear with some slight cloudiness. I have an old house, but I am on municipal water. Thanks for watching!
I keep coming back to these videos, thanks again. Did you have any hold up buying sch40 pvc pipe and elbows, in regards to elbows say on them ASTM D-2665 and straight pipe says D2665 AND ASTM D-1785? My Rheem manual says, page 22, acceptable exhaust is D-1785, then has a separate row in same table, D-2665 is approved for fittings. But I cannot find an elbow fitting that has D-1785 etched on it from Lowes or local plumbing supply. Rheem wasn't exactly sure, but we discovered that straight pipe seems to be in both ASTM families, because it has in red writing, D-1785 and 2665, and maybe elbows are in the D-2665 group only, as fittings. If elbows only say only D-2665, is that good?
Thanks for watching! Both ASTM D2665 and D1785 are SOLID CORE sch40 PVC which is very important for this application. I believe D1785 can handle higher pressure (and maybe heat) than D2665. That said, all my piping is rated ASTM D2665. I never got any specific guidance from Rheem that I needed D1785 pipe or fittings; the exhaust doesn't seem hot enough or high pressure enough to warrant it. But keep in mind, I am a DIYer and neither a licensed plumber or professional support tech. So don't consider me an authority on the subject. Call Rheem support and see what they say. Good luck on your implementation.
@@FixItScotty Awesome. Thanks! It appears 2665 is the rating for Drain, waste, VENT applications. and Charlotte brand helped me figure out a 2665 elbow can be used to connect to a 1785 pipe, and will say 2665 on it, even if 1785 is not printed on the elbow. Another lesson learned.
Great vid Scotty, didnt realise you had done this before, I joined your channel during your shop build !
Thanks! Yes, my previous EV conversion was over 10 years ago... well before I started my channel.
What size t clamps did you get?
I forget the size. But I put a link to the product in the video description.
Great video. Do you have a video of how the bearings go back in the assembly?
Sorry I don't, but there are other videos that show that. Here's one example: ua-cam.com/video/5HC2V4UvWiM/v-deo.htmlsi=bcMoqQ0Win9zPC2j. Thanks for watching!
Plan installing one of these in a conversion van. This was a very helpful video in understanding what it will take to install. Thanks for taking the time to make this high quality video.
Can get more heat for less cost out of a Big buddy propane heater
That's true. I actually have a 'Little buddy' and used it a lot in my old garage. The two advantages of this diesel heater is that it blows the hot air to circulated it and it doesn't require ventilation like the propane heater.
@FixItScotty they have a fan on the big buddy pro, there is an O2 safety shut off and the garage isn't sealed the best anyway. This way I don't have to drill a hole for exhaust. There's a bunch of ways to get more heat off the exhaust from the diesel heaters before dumping it but I'm not heating it all the time just a few hours here and there. So that's a lot of extra work for a diesel heater for me
@@spacebike420 Good to know the propane heaters are improved. And I agree, it is a bit of work to modify the exhaust to make these diesel heaters efficient.
@@FixItScotty they still seem the best option on something mobile with diesel available though. I'll probably put on in the truck topper just for camping.
Hi Scotty🇺🇸, That`s all very interesting for those who are interested of this thema.How ever even I dont understand a bit of what you talking about. its still entertaing👍🏻. I just look forward for the first drive with your converted VW Bu👀.Greetings.Hubertus🙏🏻🇳🇱☮🇺🇸
The first drive should be soon if the winter isn't too cold. I still need to fix brakes and register the car to drive on the road. Otherwise, it does move and I'm very close to the finish! Hope you are doing well and staying warm.
Great vid Scotty, I didn't realize you had done this before....I joined your channel when you were building your new shop lol
Great video. Good comments. Good ideas.
great series...the only thing you failed to touch on was that the condensate generated by the heater is acidic due to the process. Dumping acidic condensate into metal drain lines is never a good idea. Your house appears "older" and I would imagine it has lead or iron piping. You should really install a condensate neutralizer to the drain hose.
Thanks!! The only reason I haven't had issues with the condensate is because that basin sink (where my water softener discharges) is not level and always has a little standing water in tub. So by the time the condensate gets to the main stack, it's pretty well diluted. But, you're right, I should add a condensate neutralizer to prevent problems.
Did you turn off your gas before flushing?
The manual recommends turning off both gas and power before flushing, but turning the power off or unplugging it is sufficient. Shutting off the gas is a backup in case someone turns the power on accidentally.
fact that you had to make some correction to what the installer did just proves it's better to do it yourself sometimes.
Amazing set up Scotty ! You sure know your way around that stuff, first drive will be very exciting
Thanks -- I was going to tell you about that on the first video! But I was going to be NICE LOL A man who can admit his mistakes is a MAN I can work with! (FYI -- I worked all types of construction for over 55 years)
I believe there is a new heavier axel nut and washer for the hub.
Good to know. If I have to replace the other side, I will keep that in mind. Thanks!
You got best neat setup with 2 awesome videos 🫡👍 I ain’t gonna lie I’m using some of your ideas 💡 thanks 🙏
Please do take what you like! Now that temps are dropping, I am using it again and am so thankful I have this heater. Good luck on your implementation!
Great work, and great explanation the project is coming out awesome!!! Looking forward to the next episode !!!
Thanks!!
Have you had condensation accumulation in the "U" exhaust pipe bend? I've seen videos where the low point was filled with water from condensation rather than external water intrusion.
Before I started using this heavily, I made a follow-up video with several enhancements; one being the exhaust. Check out that video linked in the video description. Thanks for watching!
I have heard that you should simply unplug the unit vs powering it off. Apparently, powering it off will close an internal valve, there-by you will not fully flush some of the internals? Some others argue that you should only turn off the gas, and then this tricks the system into thinking that the flow switch it tripped, and the internal valve(s) remains open. Some who use chemicals instead of vinegar, leave the system to heat the flush chemicals, thus improving their effectiveness. I personally would NOT do this, as the heating would be unfettered, and you could blow something up or overheat the system or the circulation pump has a temperature range maximum. I have relatively hard water, and do this every 6 months. I just unplug the unit and follow the methods above.
You are correct. But it depends on the brand and model. I discuss this in my "advanced flush" video that is linked in the video description and in the pinned comment.
do you know if the manual lowering valve cartridge thread size is 3/4 ? I need to order one
I don't know. Perhaps you can find a parts manual online. It could be a metric thread.
Any idea when you will have your next video out for connecting the bms wiring and balancing? My 8 A123 battery packs got delivered yesterday and it looks like my Thunderstruck VCU, charger,and MCU will be delivered today.
I can't promise anything, but I should have it done in the next couple weeks.
3:25 how important is that large rubber gasket? I don’t remember installing one on my unit but I also think there was a large gasket pre installed already and I assumed the other one was a duplicate. I’m assuming if there are no leaks then all is well?
The smaller o-rings that seat the hot and cold openings are much more important. You're probably right; the larger o-ring was likely preinstalled around the mixer body if you didn't see it. It just presses against the stainless outer ring to prevent overall leaks from the mixer. If there are no leaks, you should be fine.
What is the part number?
Like my brother mentioned in the video, the part number depends on the model and serial number of your oven and they vary. Call this distributor with your serial number (he showed where to find it on your oven) and they will give you the part numbers. www.midwestdistributing.com/OpenPages/Owner.aspx
Wow Scotty ! That's quite the set up, very complex. Nicely done.
It sure is. With regard to this car build, it has officially transitioned from blue collar to white collar work.
Could output 5 be used for starter motor when battery SOC is below a certain level in hybrids???
I believe the documentation says that output 5 cannot handle passing more than 1.5 amps through it. But you can still use it to control a relay that switches the power to the device. In that way, the out5 wire would go to the positive side of the relay coil.
This is great. I ordered this MCU on Friday now I am not quite as nervous about setting it up. I also am planning on using the A123 battery packs from Green tec so this series is going to help me a lot. I just subscribed.
Nice! I am following another person on diyelectriccar who is using the A123 modules and Thunderstruck MCU to get advice on connecting these. Feel free to join that discussion; www.diyelectriccar.com/threads/1991-crx-conversion-rebuild.210284/