I did this to mine earlier. I just ended up welding a washer to a 10mm spanner, tightening the whole thing down with a nut and then attaching a piece of metal to the outside of the transfer case (using two pre-existing holes in the side) where I attached the wire so that it will remain taught when actuating the spanner-cum-lever. The wire and handle I just pushed through a grommet in the firewall into the cabin over the transmission. Seems to work ok.
I agree with everyone else. I always enjoy your videos. It's a good idea with the "Kit" for engaging or disengaging. But I'm ready to see some of the other cars you showed us that are supposed to be worked on too. Or if you have other cars we haven't see that would be fine as well. But I would really like to watch you work on some of the ones you have had on before. Thank you for the work in making the videos and sharing them with us.
Hi Steve, another great video about D2's. As you said between '98 & 01 the transfer box was still fitted with but not always with the linkage, so it is possible to use a Disco 1 linkage and modify the support panel in the centre console.Just for your info a D2 with TC and CDL operating is a very potent tool. From memory there is a small electrical modification to made so you still have TC when the CDL is operating.
I have a 1999 D2 an alls i need to do to be able to run TC with CDL is active the CDL why the truck is running, this should keep your TC activated while using CDL, but if you active CDL with the truck off then start it the TC is deactivated, thats how my D2 works not sure on others.
Steve! Duuuuuuude! Thanks for these Disco 2 videos! Please keep making them! I retired from the US Air Force and now living in England with my NAS LHD 2001 Disco 2 V8 with SAI, +2" TF shocks & springs, and an SRD500070 SLABS unit. I've owned in the past a RHD '98 Disco 1 V8 and RHD 2001 Disco 2 TD5 but this is my first American spec LHD Disco 2 that I bought in Atlanta. I've got the CDL nipple but of course it has no lever or linkage. I just crawl under and use a 10mm spanner (wrench) to engage the CDL. The CDL light illuminates on the gauge cluster so that's a bonus too. BTW... Nanocom FTW!!! lol Cheers mate!
Keep an eye out for your undercarriage. So many Pristine looking discos get junked in england because the chassis rusts out. I recommend getting your chassis galvanized so it'll last longer...
there are a few kits to include one that uses a remote actuator that i believe is electric driven. No matter how you get there however having the center locked if your ABS is not functioning is a BIG plus.
I was about to buy and do the very time consuming conversion. Then I saw this....please let me know if you make an extra kit. I’ll certainly buy one from you.
Love your videos Steve. You gave away a secret upgrade to my ‘99 Disco! I’m looking to do this at some point, but first I need to upgrade my shocks coils. My Air supply unit runs constantly after shutting off the car, and I have 2 lights for my air suspension. I love seeing your uses for the nanocom but Unfortunately I don’t have access to one haha
Now that's something I didn't know, always assumed that all Disco II could engage diff locck via the console lever, for the model years where a central diff lock was fitted.
They discontinued the CDL linkage on the ones with Electronic traction control, only brought it back in the last d2 in 2004, the ones from 99 to mid 2001 used the leftover transfer cases from the d1 that had the locker, mid 2001 to 2003 got a t case without lock.
Woow, that's a great thing to hear about. I thought that discovery all until 2003 do not come with a diff lock switch. Pleaaaase I you have extras kit I Definitely will buy one from you. Keep sharing great ideas. Saud ( Kuwait 🇰🇼 )
Let me know if you make extras! I have a 2001 and an 02 that will need a new front on the transfer case but I think I found 1 at a junk yard. Also if you want to make a 3 amigos video that would be awesome. I've tried everything now no power to the abs code. The 01 won't start now replaced the crankshaft position sensor but still nothing any help would be much appreciated. Keep on keeping on!
Ok Steve what is a center diff lock? I know what front and rear diff locks are I have them on my wrangler. Is it just another way to say transfer case, or is that in addition to the transfer case.
Your transfer case is always locked, it will always put 50% power to front axle and 50% to rear axle. On what seems everything that is not American, they have an open transfer case that is similar to having another open differential. You can split any amount of power to front or rear. On the Discovery if you were to have none of your lockers engaged you can apply 100% of power to just one tire, which also probably means you are stuck. Your Jeep at maximum can only apply 50% to one rear tire and 50% to one front tire at the same time, also probably meaning you went further before being stuck. My Pinzgauer has hydraulic lockers for the front, rear and center differentials, check it out: ua-cam.com/video/6SxO-9moCHw/v-deo.html To combat the downsides of a fully locked transfer case is why you see lots of American off road trucks with free-wheeling front hubs. With the hubs disengaged they can then send 100% of the power to the rear wheels instead of only 50%. Of course many trucks have a 2WD setting that will allow this also but they sometimes wont let you have low range 2WD or if you have put a permanent locker in your front axle you choose when you want 2WD, 3WD or 4WD by locking or unlocking your front hubs.
wow now that is awesome very cleaver just wonder if its possible to do on a D2 TD5 2002 which has the connection with no thread just a square protrusion which takes a 10mm spanner to rotate for engagement and disengagement. Just a question I read that one should not have TC and CD control both on at the same time - any comments on that as well?
You need to have both on otherwise you are only two wheel drive when the going gets tough. You need to the TC to stop the free wheel on the axle from spinning because you do not have front or rear diff locks. It was my understanding that the 2004 Disco II leaves the TC on when CD is engaged.
So coming from the world of jeep np231s and dana 300s, you put the jeep in 4wd, 50% of the power goes to the front and rear respectively. How does the d2 transfer case work without the cdl? It's not making sense to me for some reason
It has it's own differential in it for better maneuverability than the style used in most American trucks. Here is a great article on how it works and why Land Rover is still using it since it's introduction in 1983. www.autoexpress.co.uk/land-rover/range-rover/100624/lt230-the-best-ever-transfer-box
One very nice thing about the center difference lock is that if one of your drive shafts need work, you can have 2WD. Remove the shaft and engage the center diff lock. Note: if the rear shaft is removed, the front tires will love to "lay rubber" frequently. Make you accelerations carefully. Note: the centering bearing on the rear shaft is quite a challenge if it has not been changed out in 20 years. Finally, change your cardan joint bearing on schedule so that it does not fall apart in your hands as you begin to press out the u-joints. Oh, the joys of a 2nd-hand vehicle.
@@ThisWeekWithCars I just heard today that not only is the cardan joint bearing difficult to find, but a modified drive shaft can me made which will mount appropriately to the D2 but the shaft will receive larger U-joints and cardan joint bearing which contains parts that can be find easily in the United States. I will post the name of the maker or size of the replacement. shaft.
Hi Steve how do i locate mine on my disco 2 2004 model.... i get stuck each time i drive in sand and i have the TC light on... please help im in Botswana Southern Africa
Not sure if you get these comments but I was interested in getting a set or if it makes more sense I would buy 6 sets and then pass them into the land river group here in Calgary. Thanks 👍🇨🇦
If you mean this kit: www.ashcroft-transmissions.co.uk/miscellaneous/disco-ii-difflock/disco-ii-diff-lock.html It is very expensive and a lot more time consuming to install.
The late 02 and 03 Discos do not have diff lock built into their transmissions. In 2004 they had them again and had a lever to use them from the factory.
Hi there. I just had internals and linkage put in on a 2004 plate D2 The dash warning light doesn’t work and instead the transmission temp light comes on intermittently. Did you have any issue getting the warning light to work ? Thanks 🙏
I have seen the warning light not work on the D2s, and it seemed that even though the lever was engaged it was not actually going into CDL. I have driven one D2 for 15 miles or more before the CDL actually engaged and the light came on. If you try this only do it on a wet surface or damage could happen if you turn on dry pavement with the CDL engaged.
Just find a scrap 300TDi and take the parts from that. Both use the R380 gearbox and LT230 transfer box. As for the cable, look for an older car that has a manual choke and use that.If your car doesn't have the bolt sticking up, you can either bolt on an earlier transfer box complete, or just the part that has the lever. Land Rover may have had a 'senior moment' when they deleted the locking diff, at least it's all still 'Meccano' and can all be fixed with some spanners and used parts.
It’s this possible with a 2003 disco. I have to repair my front drive shaft. I’m wondering if I could lock it just to drive about 30 mins away to make a doctors appointment. Leaving the driveshaft at the mechanics for a day or two.
+I have a 2000 model, did exactly the same thing, used a 10mm wrench to lock the CDL while my new front drive shaft arrived. nice to know it works! i would be interested in a cable kit, a lot easier than crawling under with a 10mm and burning yourself on the exhaust.
My discovery does not have the internals for the CDL. It’s 2004. You can buy a kit that includes the missing transfer box internals and the correct shifter and linkages for £450 in UK from Ashcroft transmissions. I have been quoted about the same amount to have it fitted by a Land Rover specialist (about a 6h job). So it’ll be about £1000 (about $1300 US) to have it retro fitted
Okay I just bought a 2003 Disc II TD5. The diff lock is not available to access inside. A 4x4 mechanic showed me that diff lock was automatic in 4LOW while moving in Third gear. Is this the case? I know this is not a forum, but just asking. Thanks
Land Rover thought their traction control system was going to be so good you wouldn't need it. The transfer case was carried over from the Discovery I and that is why it still has it.
I had the lever on my 90 badly adjusted, and no functioning warning light. I took it out on the motorway unknowingly in diff lock, got to where i was going, turned into the depot and bang! It wound up so much it popped out. I think I was lucky!
How on earth does insurance and road tax work in the. Stares? Can you just have one policy to provide legal 3rd party cover for anything you take on the road?
Good questions maybe I will do a video about it. Road tax is built into the cost of petrol and yes you can get cheap insurance that covers the minimum.
Too many warranty claims from owners destroying the transfer box through improper use, combined with not needing it with TC. If you only have traction at one wheel there's no point sending 50% drive to the other end of the vehicle.
Thank you for this! I have an 01 and didn't know if the CDL was even there. Found it and engaged it! Now I'm all excited-- the dash light even lit!
Hello did you ever make any of these ?
I would love to get a few .
Always enjoy your channel Steve. I'm totally into you bringing back to life, your unusual foreign cars! ...Newk from Kentucky
Steve, did you make extras? I would like to purchase one from you.
This is the information I was looking for. To answer your question. Manual Choke cable pull lever is what that looks like.
I did this to mine earlier. I just ended up welding a washer to a 10mm spanner, tightening the whole thing down with a nut and then attaching a piece of metal to the outside of the transfer case (using two pre-existing holes in the side) where I attached the wire so that it will remain taught when actuating the spanner-cum-lever. The wire and handle I just pushed through a grommet in the firewall into the cabin over the transmission. Seems to work ok.
I agree with everyone else. I always enjoy your videos. It's a good idea with the "Kit" for engaging or disengaging. But I'm ready to see some of the other cars you showed us that are supposed to be worked on too. Or if you have other cars we haven't see that would be fine as well. But I would really like to watch you work on some of the ones you have had on before. Thank you for the work in making the videos and sharing them with us.
Hi Steve, another great video about D2's. As you said between '98 & 01 the transfer box was still fitted with but not always with the linkage, so it is possible to use a Disco 1 linkage and modify the support panel in the centre console.Just for your info a D2 with TC and CDL operating is a very potent tool. From memory there is a small electrical modification to made so you still have TC when the CDL is operating.
I have a 1999 D2 an alls i need to do to be able to run TC with CDL is active the CDL why the truck is running, this should keep your TC activated while using CDL, but if you active CDL with the truck off then start it the TC is deactivated, thats how my D2 works not sure on others.
Great Vid, I just had my 2000 hooked up with the linkage from an 04', I like the way you show folks how to test afterwards, Excellent!!
Steve! Duuuuuuude! Thanks for these Disco 2 videos! Please keep making them!
I retired from the US Air Force and now living in England with my NAS LHD 2001 Disco 2 V8 with SAI, +2" TF shocks & springs, and an SRD500070 SLABS unit. I've owned in the past a RHD '98 Disco 1 V8 and RHD 2001 Disco 2 TD5 but this is my first American spec LHD Disco 2 that I bought in Atlanta. I've got the CDL nipple but of course it has no lever or linkage. I just crawl under and use a 10mm spanner (wrench) to engage the CDL. The CDL light illuminates on the gauge cluster so that's a bonus too.
BTW... Nanocom FTW!!! lol Cheers mate!
Thanks duuude!
Keep an eye out for your undercarriage. So many Pristine looking discos get junked in england because the chassis rusts out. I recommend getting your chassis galvanized so it'll last longer...
Again, Steve, great job explaining how this works. If you have this kit ready then let me know please. I am ready to place an order!
Steve, thanks for walking us through that. It is a Hugh help!
there are a few kits to include one that uses a remote actuator that i believe is electric driven. No matter how you get there however having the center locked if your ABS is not functioning is a BIG plus.
Any normal person would fix their ABS!
Hi! Are you selling a kit? Or do you have a parts list so that we can build our own? Thanks! Great video presentation!
Mind Blown, Did you make these kits? I'd be interested.
Steve, if you made extras, I am interested in purchasing one!
I was about to buy and do the very time consuming conversion. Then I saw this....please let me know if you make an extra kit. I’ll certainly buy one from you.
I would absolutely buy a cable unit from you!!
Love your videos Steve. You gave away a secret upgrade to my ‘99 Disco! I’m looking to do this at some point, but first I need to upgrade my shocks coils. My Air supply unit runs constantly after shutting off the car, and I have 2 lights for my air suspension. I love seeing your uses for the nanocom but Unfortunately I don’t have access to one haha
If you do make them a "how to" video would be great. Love the channel.
I would be keen as well! looks like you have a fair few orders ready to go.
If you have any more of those levers, I'd be interested in buying one off you!
Great idea. Thanks for sharing. I’d be interested in a kit being posted to NSW Australia. Cheers.
Now that's something I didn't know, always assumed that all Disco II could engage diff locck via the console lever, for the model years where a central diff lock was fitted.
They discontinued the CDL linkage on the ones with Electronic traction control, only brought it back in the last d2 in 2004, the ones from 99 to mid 2001 used the leftover transfer cases from the d1 that had the locker, mid 2001 to 2003 got a t case without lock.
Woow, that's a great thing to hear about.
I thought that discovery all until 2003 do not come with a diff lock switch.
Pleaaaase I you have extras kit I Definitely will buy one from you.
Keep sharing great ideas.
Saud ( Kuwait 🇰🇼 )
Just shared this to the Florida Land Rover Group
Let me know if you make extras! I have a 2001 and an 02 that will need a new front on the transfer case but I think I found 1 at a junk yard. Also if you want to make a 3 amigos video that would be awesome. I've tried everything now no power to the abs code. The 01 won't start now replaced the crankshaft position sensor but still nothing any help would be much appreciated. Keep on keeping on!
I have a 2001 Disco2. Very interested in your solution and would be interested in the kit if you decide to make any extras. Great channel BTW
Ok Steve what is a center diff lock? I know what front and rear diff locks are I have them on my wrangler. Is it just another way to say transfer case, or is that in addition to the transfer case.
Your transfer case is always locked, it will always put 50% power to front axle and 50% to rear axle. On what seems everything that is not American, they have an open transfer case that is similar to having another open differential. You can split any amount of power to front or rear. On the Discovery if you were to have none of your lockers engaged you can apply 100% of power to just one tire, which also probably means you are stuck. Your Jeep at maximum can only apply 50% to one rear tire and 50% to one front tire at the same time, also probably meaning you went further before being stuck. My Pinzgauer has hydraulic lockers for the front, rear and center differentials, check it out: ua-cam.com/video/6SxO-9moCHw/v-deo.html
To combat the downsides of a fully locked transfer case is why you see lots of American off road trucks with free-wheeling front hubs. With the hubs disengaged they can then send 100% of the power to the rear wheels instead of only 50%. Of course many trucks have a 2WD setting that will allow this also but they sometimes wont let you have low range 2WD or if you have put a permanent locker in your front axle you choose when you want 2WD, 3WD or 4WD by locking or unlocking your front hubs.
The removal of the centre diff lock on the Disco2 was insane.
wow now that is awesome very cleaver just wonder if its possible to do on a D2 TD5 2002 which has the connection with no thread just a square protrusion which takes a 10mm spanner to rotate for engagement and disengagement. Just a question I read that one should not have TC and CD control both on at the same time - any comments on that as well?
You need to have both on otherwise you are only two wheel drive when the going gets tough. You need to the TC to stop the free wheel on the axle from spinning because you do not have front or rear diff locks. It was my understanding that the 2004 Disco II leaves the TC on when CD is engaged.
great. any LR independent mechanics in southern ny or southern ct
Wow! My D2 has hidden power! Btw any luck making this mechanism to sell?
Are you saying that it is possible to go under the discovery and active difflock manually
Yes exactly
I have a mate who used a mountain bike gear changer engage the diff lock
In fact there are versions of the Discovery that had a center diff lock from the factory. I don't know if theses versions were sold in the US.
They were. I have 2. 2000 and a 2001
Very very interested in a bracket if you have one fabbed up!!!
Late to the game with my notes but I would really like to buy a kit if you made some up? Thanks ! Rob in Calgary! 👍🇨🇦
Hi I have a 2002 discovery 2. How can I disengage the diff lock bc I need to repair my front drive shaft? Thank you
Your 2002 might not have diff lock at all.
So coming from the world of jeep np231s and dana 300s, you put the jeep in 4wd, 50% of the power goes to the front and rear respectively. How does the d2 transfer case work without the cdl? It's not making sense to me for some reason
It has it's own differential in it for better maneuverability than the style used in most American trucks. Here is a great article on how it works and why Land Rover is still using it since it's introduction in 1983. www.autoexpress.co.uk/land-rover/range-rover/100624/lt230-the-best-ever-transfer-box
One very nice thing about the center difference lock is that if one of your drive shafts need work, you can have 2WD. Remove the shaft and engage the center diff lock.
Note: if the rear shaft is removed, the front tires will love to "lay rubber" frequently. Make you accelerations carefully.
Note: the centering bearing on the rear shaft is quite a challenge if it has not been changed out in 20 years.
Finally, change your cardan joint bearing on schedule so that it does not fall apart in your hands as you begin to press out the u-joints.
Oh, the joys of a 2nd-hand vehicle.
That is funny, I have not driven one on just front wheel drive yet, I am sure I will some day!
@@ThisWeekWithCars I just heard today that not only is the cardan joint bearing difficult to find, but a modified drive shaft can me made which will mount appropriately to the D2 but the shaft will receive larger U-joints and cardan joint bearing which contains parts that can be find easily in the United States. I will post the name of the maker or size of the replacement. shaft.
Hi Steve how do i locate mine on my disco 2 2004 model.... i get stuck each time i drive in sand and i have the TC light on... please help im in Botswana Southern Africa
Very nice. I really look forward to have such cheap option
Yes please ! I need one of these CDL lever! I enjoy your video!! Thank you
Did you end up making any of these levers or a kit like it, im interested. Cheers
Ok, get a closed 10mm spanner, cut in half, glue it to the bolt (JP Weld or something else) and then modify it to affixed the cable to it? Thoughts?
Hey Steve,,I learned something new with this video,,thank you so much
Not sure if you get these comments but I was interested in getting a set or if it makes more sense I would buy 6 sets and then pass them into the land river group here in Calgary. Thanks 👍🇨🇦
Do you have any difflock cables that you made, and how much?
hey let me buy one off you brotha, is that possible? thanks BT
Ashcroft transmissions in the uk do a kit for this
If you mean this kit: www.ashcroft-transmissions.co.uk/miscellaneous/disco-ii-difflock/disco-ii-diff-lock.html
It is very expensive and a lot more time consuming to install.
@@ThisWeekWithCars yeah thats the one. Quite pricey for what it is
I have a 03 Disco, any inexpensive ways to engage dif lock on that year model? Thanks, and keep the Landy vids coming.
The late 02 and 03 Discos do not have diff lock built into their transmissions. In 2004 they had them again and had a lever to use them from the factory.
@@ThisWeekWithCars Bummer! really enjoy your channel. Thanks for the quick reply.
You can always buy a used locking transfer case from an earlier d2 or a d1 for about 70 bucks at a pull yard.
Hi there. I just had internals and linkage put in on a 2004 plate D2
The dash warning light doesn’t work and instead the transmission temp light comes on intermittently.
Did you have any issue getting the warning light to work ?
Thanks 🙏
I have seen the warning light not work on the D2s, and it seemed that even though the lever was engaged it was not actually going into CDL. I have driven one D2 for 15 miles or more before the CDL actually engaged and the light came on. If you try this only do it on a wet surface or damage could happen if you turn on dry pavement with the CDL engaged.
How much luckier can you get! Got a cheap truck, fixed it on the cheap, and had CDL linkage! More Power to you!
Very true!
Just find a scrap 300TDi and take the parts from that. Both use the R380 gearbox and LT230 transfer box. As for the cable, look for an older car that has a manual choke and use that.If your car doesn't have the bolt sticking up, you can either bolt on an earlier transfer box complete, or just the part that has the lever.
Land Rover may have had a 'senior moment' when they deleted the locking diff, at least it's all still 'Meccano' and can all be fixed with some spanners and used parts.
Hi,
Where can I find such kit?
Olá sou do Brasil , tenho uma discovery2 câmbio manual diesel Td5. Muito obrigado seu vídeo me ajudou muito .👏👏
It’s this possible with a 2003 disco. I have to repair my front drive shaft. I’m wondering if I could lock it just to drive about 30 mins away to make a doctors appointment. Leaving the driveshaft at the mechanics for a day or two.
+I have a 2000 model, did exactly the same thing, used a 10mm wrench to lock the CDL while my new front drive shaft arrived. nice to know it works! i would be interested in a cable kit, a lot easier than crawling under with a 10mm and burning yourself on the exhaust.
My discovery does not have the internals for the CDL. It’s 2004. You can buy a kit that includes the missing transfer box internals and the correct shifter and linkages for £450 in UK from Ashcroft transmissions.
I have been quoted about the same amount to have it fitted by a Land Rover specialist (about a 6h job).
So it’ll be about £1000 (about $1300 US) to have it retro fitted
Okay I just bought a 2003 Disc II TD5. The diff lock is not available to access inside. A 4x4 mechanic showed me that diff lock was automatic in 4LOW while moving in Third gear. Is this the case? I know this is not a forum, but just asking.
Thanks
No they did not have electric control of the diff lock on the I and II it might be the case in the newer series but not yours.
Only Land Rover would have a feature that require you to get out and get under to engage the center diff lock. Engineers!
lol
Land Rover thought their traction control system was going to be so good you wouldn't need it. The transfer case was carried over from the Discovery I and that is why it still has it.
Very cool. Thanks for sharing
I had the lever on my 90 badly adjusted, and no functioning warning light. I took it out on the motorway unknowingly in diff lock, got to where i was going, turned into the depot and bang! It wound up so much it popped out. I think I was lucky!
Still have an extra??
Hi, steve i reqlly would like to buy one from you please let me know
Is this Cassies car? The facelift model, has the diff lock fitted. The facelift has the double headlights.
Yes
@@ThisWeekWithCars
Did you ever make kits as described? You didn’t answer most enquirers.
How do people get in contact?
Thanks for sharing - very useful.
Ok I found it man u a lifesaver
Will this work for the 2003 model?
No the 2003 model does not have that capability in the transmission.
A kit would be awesome!
Good idea. Save installation time and some money.
Amazing! Thanks from Bolivia
I be interested also! Name the price
I thought it was the 2003-2004 ones that had the diff lock innards, darn, mine is an 03.
Can't you just use the lever and bracket off of the 300 TDI?
How on earth does insurance and road tax work in the. Stares?
Can you just have one policy to provide legal 3rd party cover for anything you take on the road?
Good questions maybe I will do a video about it. Road tax is built into the cost of petrol and yes you can get cheap insurance that covers the minimum.
@@ThisWeekWithCars I wondered if you had done a video about this and I had missed it! Maybe you could tack it onto another one?
@@duncancurtis2926 I have not done that video yet, probably this winter when getting the cars out for a video is a lot harder.
Discovery 1 r380 has the difflock levers and parts needed there now getting rotten enough to get parts anywhere I should imagine 👍
That’s a great tip , thanks
I will buy one today!!!!!!
A kit would be great
I think the push/pull lever is sufficient enough for that
There used to be a kit years ago, thats probably what the previous owner used
Good video! I'd be interested -
Nice very nice maybe i won't sale my discovery after this video i have 2 2000 discovery 2
Let me know! I'll buy one from you.
Steve , la let me know if I can purchase your level for the CDL.
23875 SE
Gusa Road
Amity OR 97101
United States
I knew this but have no idea why LR didn't just give it to us.
-Confused 00 D2 Owner
Too many warranty claims from owners destroying the transfer box through improper use, combined with not needing it with TC. If you only have traction at one wheel there's no point sending 50% drive to the other end of the vehicle.
if you made one of hese cables and its for sale contact me .
Slick
👍🏻
Or please send me the design
I be interested also! Name the price