What is Cellular Manufacturing | Lean Manufacturing Cell

Cell production is fundamental for a Lean company. Cellular production allows for linearity and flexible production.
In this video, I explain the basics of cell production, the difference it has with in-line production, and other concepts related to material flow.
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✏️ Here is the transcript of the video
▶ What is cellular manufacturing
A cell is a group of processing steps located next to each other,
allowing for a continuous flow of parts, documents, and other materials.
This can be in the form of a U shape, which is a common layout in lean production because it minimizes walking distance and allows for different combinations of work tasks for operators.
▶ U cell and numbers of operators
One important thing to note is that the number
of operators in a cell can change with changes in demand.
That's why having a U shape layout is beneficial,
as it facilitates the performance of the first and last steps
in the process by the same operator,
helping to maintain a steady work pace and smooth flow.
▶ Cell vs Line
Now, it's worth mentioning that the terms "cell" and "line"
are often used interchangeably, but they are not the same thing.
A line is a sequence of processing steps in a linear fashion,
whereas a cell is a group of processing steps
arranged in close proximity to one another.
Another interesting point to consider is the direction of material flow in a cell.
Some argue that it should flow from right to left relative to the operator,
as most people are right-handed and it's more efficient and natural to work from right to left.
However, it's not always the case.
Material flow direction can vary and should be evaluated on a case-by-case basis.
▶ Conclusions
So, to sum it up, a cell is a group of processing steps
located next to each other, allowing for a continuous flow of materials.
It can be arranged in a U shape to minimize
walking distance and provide flexibility for operators.
And finally, the direction of material flow can vary
and should be evaluated in each case.
Keep these things in mind for your lean manufacturing journey!
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Thanks a lot for your great idea😊