How to repair a stuck EGR of a Mercedes Vito/Viano/Mixto W639 | Reparatur eines festgebackenen AGR

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  • Опубліковано 16 лют 2020
  • Since I could not find a good explanation about how to dismantle the EGR for a Mercedes Vito with 2.2 liter Diesel engine, I figured out myself, how to do it without special tools. To help others with the same issue I made this video.
    Deutsch: Da ich zum Thema Ausbau des AGR Ventils, beim Vito W639 mit 2.2l Diesel Motor, keine Anleitung finden konnte, wie dieses Ventil ohne Spezialwerkzeug auszubauen ist, habe ich dieses Video gemacht, um anderen in der gleichen Situation zu helfen.
    #mercedes #vito #repair
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КОМЕНТАРІ • 25

  • @Drmbydanrabbit
    @Drmbydanrabbit Місяць тому

    Thanks for the video!!!!! A massive help thank you

  • @andrewhewitt7487
    @andrewhewitt7487 Рік тому

    This method for removal worked a treat for me, thank you. Half an hour got the old egr out and new one fitted

  • @th8583
    @th8583 4 роки тому +1

    Vielen Dank!
    I should have watched this BEFORE my fight!
    Hex-key-removal is clever. My solution was to first rotate it by tapping it to expose the bolt holes. Then made a poor-man's sliding hammer out of M6 thread bar....came out nicely.
    But I never had the courage to openthe plastic cover. I'll do it again!
    Kiitos!

  • @AR-ru2np
    @AR-ru2np 2 роки тому

    Hello. Straight up style of advice, which is very much appreciated. Keep well.

  • @johnswimcat
    @johnswimcat 2 роки тому +1

    Good video, thanks. I got my Vito W639 EGR out by removing the wipers, wide plastic shield at the bottom of the windscreen, wiper linkage and motor (six 13mm bolts) and the metal water tray. I then used a slide hammer with a hook end to gently tap the EGR up and out. There's one area on the right hand side of the EGR where you can get something under the flange to pull upwards.
    What I need now is a way of testing the EGR solenoid. My Vito has done over 350k miles so it's quite possible the solenoid has failed. On mine it doesn't have the little area where yours "clicks" a bit. The whole travel is smooth

    • @ouroldtruck9380
      @ouroldtruck9380  2 роки тому

      Why don't you just plug it in an see if it moves. If need be you could have a GoPro video it while driving. It may be a bit noisy but...

  • @jonathanmcnamee4293
    @jonathanmcnamee4293 3 роки тому +3

    Wiper panel comes off makes it easier

  • @MrMehtabkhan786
    @MrMehtabkhan786 6 місяців тому

    Excellent video I was stuck will try

  • @davidezf79
    @davidezf79 2 роки тому

    Thank you very much, that was really useful.

  • @peterlawson5311
    @peterlawson5311 Рік тому

    top video very clear and well presented. thank you so much has saved me a lot of time.

  • @Kangala007
    @Kangala007 2 роки тому

    Champion!

  • @yankotodorov1468
    @yankotodorov1468 Місяць тому

    Tenks bro

  • @TheLongboarder77
    @TheLongboarder77 2 роки тому

    Thanks good man. really helpful video. Bloody EGR!

  • @kevinfleischer59
    @kevinfleischer59 2 роки тому

    Thank you ...also have had issues with going into limp mode when going up a hill and engine Labour's..will clean up and see if it makes a Difference...also loss of power at lower revs...

  • @alexelevate_8295
    @alexelevate_8295 2 роки тому

    Thanks for this video, very useful
    I want to also take out my egr valve and clean it up for a 2004 w639 111 Vito. Did you use any special solvent to clean it?
    Did it resolve your issues?
    Best regards

    • @ouroldtruck9380
      @ouroldtruck9380  2 роки тому +1

      I used baking oven cleaner to remove the suds. It worked fine until we sold the car. But that was only a few thousand km after I cleaned it.
      My gues is that the EGR will get stuck sooner again. The valve rod and its guide wear and allow suds to block the valve again. I would suggest to exchange it, if you plan to keep the Vito for longer.

  • @ryanm8517
    @ryanm8517 2 роки тому

    What are the symptoms of a dirty EGR. I have a very rough idle at the moment, and am not sure that it's the injectors

  • @hondaej8v-tecyo740
    @hondaej8v-tecyo740 2 роки тому

    Do u have a link to the wiring bypass of the egr wiring

  • @sergiobalcorta1915
    @sergiobalcorta1915 4 роки тому

    How it perform after you cleaned up your EGR ?

  • @merlijnbaron570
    @merlijnbaron570 9 місяців тому

    What tools and size did you need to unbolt the egr?

  • @tubabasfi7321
    @tubabasfi7321 6 місяців тому

  • @ShushvarYriy
    @ShushvarYriy 2 роки тому

    Кто нибудь может перевести, я понимаю что он говорит нужную информацию, но не понимаю что именно

    • @ouroldtruck9380
      @ouroldtruck9380  2 роки тому

      Что вы должны знать? Может быть, я смогу объяснить с переводчиком.

    • @ShushvarYriy
      @ShushvarYriy 2 роки тому

      @@ouroldtruck9380 нюансы его рассказа про глапан. За ранее спасибо !