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  • Опубліковано 13 жов 2024
  • What mysteries await us beyond the dark void and what will we uncover?
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КОМЕНТАРІ • 62

  • @SlartiMarvinbartfast
    @SlartiMarvinbartfast 7 місяців тому +5

    Very interesting.
    Also a good example of so many modern devices - extremely difficult to repair and replacements extortionately priced. So many manufacturers are being increasingly greedy.

  • @billiesmalls
    @billiesmalls 8 місяців тому +4

    Excellent teardown. Good level of detail. Thanks for the video

  • @chrisrichard298
    @chrisrichard298 8 місяців тому +5

    Most of my experience with these controllers is replacing the motor with either a single speed or dual speed conventional motor. We have an AC unit that had one of these motors and it was only wired for a single speed. It wasn't a hard choice, $800 ECM motor, or $100 single speed conventional motor. I just used a blower relay connected to the 24vac control wire to switch the 240vac power to the new motor. Been working fine for 2 years now. Seems stupid to use a multi speed motor in a machine that only ever operates at one speed.

    • @ThatElectronicsFool
      @ThatElectronicsFool  8 місяців тому

      For sure will probably replace this one with a PSC motor if this one dies. Unfortunately, this furnace does appear to use different speeds at different parts of its cycle. But much like you did, some relays should do the trick also.

    • @Garth2011
      @Garth2011 Місяць тому

      Evergreen and USMotors have reliable ECM motors. Genteq is the king of failures due to a poor design with their thermistor part. Motors don't fail, the module assy fails which is where the thermistor is located.

  • @gregnorkus
    @gregnorkus 8 місяців тому +2

    You are a brave man. I thought I was crazy with some of the repairs I have attempted (like rewinding stator and rotor of Westerbeke 4k generator by hand). But, this was insane. I would have chucked it when I saw it potted in all that silicone!

    • @ThatElectronicsFool
      @ThatElectronicsFool  8 місяців тому

      Ha ha, thanks! I just figured with how common it is for these to go bad, there must have been others out there that wondered what was in them as well.

    • @johnkarlsson6146
      @johnkarlsson6146 2 місяці тому

      Thank you thank you

  • @georgeottinger8168
    @georgeottinger8168 2 місяці тому

    I work in the power electronics field (switching power supplies, ac-dc and dc-dc converters, motor controls) and I enjoyed this video. You did a good job with proper terminology and technical explanations. Very nice video.

  • @zaprodk
    @zaprodk 8 місяців тому +3

    Insanely complicated for just a fan, and what's up with those large 28-pin ICs? - Crazy!

    • @ThatElectronicsFool
      @ThatElectronicsFool  8 місяців тому

      It has a date of 2005, maybe they just didn't have dedicated ICs that were adequate for the job. But yeah, definitely more in there than I expected.

  • @USA-GreedyMenOfNoIntegrity
    @USA-GreedyMenOfNoIntegrity Місяць тому

    Good job. Thank you! Learning electronics to help in my hvac business.

  • @ivanestrada3468
    @ivanestrada3468 Місяць тому

    excellent video man, I am an experienced hvac/r technician and i want to get into electronics because every thing is becoming electronically controlled so i want to remain relevant. And i see very clearly how some of this controllers fail due to a small , cheap electronic component but usually you have to buy those $0.30 parts only if you order 2 thousand of them minimum. So basically you cant repair those components at a reasonable cost. And the silicone is a dirty trick to add assault to injury.

  • @thecombatengineer7069
    @thecombatengineer7069 Місяць тому

    I am about to play with one of these this week. Thanks for the head start. You can have these “reprogrammed” so reflashing the controller or EPROMs should also be possible, which means pulling the current data off it is also possible.
    Many of these seem to have what could be called a “soft start” like fail. Motor tries to get going, but resets and then spins the opposite way for a moment, then tries again. I’m going to investigate and will hit ya up with any info. Thanks again

  • @glenns9557
    @glenns9557 Місяць тому +1

    Thanx HVAC Tech here

  • @sirousmohseni4
    @sirousmohseni4 2 місяці тому

    Excellent video.
    Thanks for posting.

  • @lt8491_
    @lt8491_ 6 місяців тому +2

    Great job.. they claim these are programmable units , I see it only has one serial EEprom, in your opinion could this be done thru the 16 pin connector? they claim you have to go back to the OEM and buy the exact part number for you application which in most cases is impossible. I am thinking you can pull the DATA off your old part and put it into any module as long as it meets the horse power requirements any cheap EEprom reader would work just not sure about going thru the 16 pin connector. worst case scenario would be to dig out the silicone around the EEprom. your thoughts would be greatly appreciated. thanks again for the great job.

    • @ThatElectronicsFool
      @ThatElectronicsFool  6 місяців тому

      I'm fairly certain that the programming is done through the 16 pin connector, going by the limited information I've seen. There doesn't appear to be any dedicated pins for serial communication or anything like that, so I'm guessing some of the function pins double as a programming interface with the right signals/protocol. I've seen images of "ECM Toolbox" software that is supposed to be used with some interface device to program the modules. It seems there's not much information floating around out there about these things. I believe power would need to be applied to the module to do any programming as the 16 pin connector side looks to be completely isolated from the control electronics.
      As for pulling the data off the old EEPROM, or just swapping it from the old module to the new one, that may definitely be an option, assuming the programmed data is actually stored there and not internally in the microcontroller. I think it would be fairly easy to dig out the area around the EEPROM and heat it up with hot air to pull off, but would need to be careful to prevent melting the connector for the motor, since it's in close proximity to the part.

    • @lt8491_
      @lt8491_ 6 місяців тому

      @@ThatElectronicsFool Thanks for the reply, I have seen a picture of the GE ECM programming module that the manufactures used to program these endbells and it definitely has a 16 pin connector attached to it. My theory is that all 3/4 horse endbells are manufactured exactly the same and each manufacturer just loaded their speed profiles into the eeprom depending on which piece of equipment the motor was installed into. That is the only thing that makes sense to me but I am not an electrical engineer I am a manufacturing engineer. If my theory is correct I could pull the OEM data from the EEPROM and load it into a new endbell... pics enclosed. UPDATE: turns out the EEPROM is blank with no information whatsoever stored on it so obviously my theory is incorrect or someone is not being truthful about these motors. You sounded like you know a lot about circuit design so your thoughts would be greatly appreciated. Sorry to be such a pain but I am just one of those guys that need to know how things work. could not upload the pics. sorry

    • @strangememes5843
      @strangememes5843 28 днів тому

      @@lt8491_ What reader did you use for the EEPROM? I believe it is a microwire and not an i2c eeprom

    • @lt8491_
      @lt8491_ 28 днів тому

      @@strangememes5843 I used a GQ-4X4 programmer and was able to get the eeprom spec data off the back off the chip and used that to get the chip information. The programmer was able to read the eeprom ...all memory locations contained FFFF telling me that it contained NO data. I dug thru the silicone and attached the programmer directly to the chip couldn't figure out how to go thru the plug.

  • @saulortega8537
    @saulortega8537 4 місяці тому +1

    I work for Genteq (previously GE)
    I’m a sales manager and hvac tech trainer for ECM
    Cool video to see on this tear down of our ECM controls

  • @USA-GreedyMenOfNoIntegrity
    @USA-GreedyMenOfNoIntegrity Місяць тому +1

    That is what our greedy corporations do to deter or prevent pcb repairs. We have so many problems possibly due to lack of cooling. Once out of warranty, I replace those pieces of junk with 1/2, 3/4 or 1 hp PSC motor, cap and relay for 1/2 as much cost and nearly the same current. I recommend going up one fractional size.
    Don’t forget to ohm out the three motor windings to each other and ground.

  • @davidsolomon9085
    @davidsolomon9085 Місяць тому +1

    Awesome , good job showing the ecm control board , would be nice if they use dip switches to control dlthe speeds instead of being programmed at factory , thanks for making this video , enjoy your teaching

  • @rickdiego5
    @rickdiego5 3 місяці тому +2

    I really wanted to know what that board was in the ECM driver. I'm really happy that you open this up. One little comment is try not to use the word, like, so much.

    • @ThatElectronicsFool
      @ThatElectronicsFool  3 місяці тому +1

      I do have an issue with saying "like" a lot, and I would say "little" and "here" too much also, but I've been actively trying to work on minimizing saying those words.
      Thank you for the feedback!

  • @muhammadkhawarashraf1679
    @muhammadkhawarashraf1679 6 місяців тому

    Hi, first thank you very much for going into so much detail and tearing the module down, believe it or not I watched the whole thing :) Now, right at the end @51:55 you are talking about the thin line on the board probably acting as fuse. What do you know, I checked it on my failed module and that thin print is burned out! There is no connectivity anywhere from the big fat circuit over to that short island circuit of the output wire. What do you suggest I should connect it with to repair the circuit? Basically, I'm now sure what gauge wire to use to stay similar to OEM spec.

    • @ThatElectronicsFool
      @ThatElectronicsFool  6 місяців тому +1

      I would think the thin trace of copper would probably be around 3-5 amps equivalent fuse, guessing by the horsepower rating of these motors, but if yours burned out, it could be indicative of something more serious being bad further into the controller or the motor windings. Something may have shorted.

    • @muhammadkhawarashraf1679
      @muhammadkhawarashraf1679 6 місяців тому

      @@ThatElectronicsFool I have checked for short to ground on it and it looks good. Keep in mind this is a 16 year old AC and couple of years ago I had to change the control board because of water damage. So I'm thinking probably it was some kind issue when the control board was acting up that caused it to become weak and eventually gave up. I will jumper it with a thin copper conductor and see how it goes. Although for now I bought a used replacement from eBay and blower motor is working fine. I will keep this as backup since these are no longer made and new replacement is close to $1k!

  • @waltersavonian7551
    @waltersavonian7551 6 місяців тому +1

    Holy!!! Wow that was an awesome teardown! So my blower is shuddering back and forth exactly like you described. I think Ill order a replacement ECM. Then Ill get to work at replacing all of the caps and see if that fixes the problem and Ill let ya know if that solves the problem. Once again that was awesome to watch, I do exactly the same thing but not with your level of expertise. I am an electronic technologist and an electrician. Ill let you know what I find out once i replace the caps and ill let you know how my existing caps test out.

    • @ThatElectronicsFool
      @ThatElectronicsFool  6 місяців тому

      Thanks! I would definitely be interested in hearing your results.

    • @waltersavonian7551
      @waltersavonian7551 6 місяців тому +1

      @@ThatElectronicsFool I’ve ordered a used replacement, thanks for the LE tip, but that only gets me a functioning, for now, used part that is prone to failure so I’ll need to get my old on repaired as a spare. I’ll concentrate on removing the silicone only around the caps from the top side. Then I’ll cut out a piece of the bottom steel shell in the same area so I can replace only the caps. I’ll test the old ones and let ya know if the new ones fix the problem and how the old ones tested. My goal is to have a working spare

    • @GooGoUrSelf
      @GooGoUrSelf 2 місяці тому

      ​@@waltersavonian7551any updates? Found the issues causing your motor to shudder n twitch back n forth? I have the same issue and the same ge model ECM 2.3. going to use a replacement off Amazon., but want to know if your issues are fixed?

    • @strangememes5843
      @strangememes5843 28 днів тому

      @@waltersavonian7551 Any updates on if the capacitor replacement worked?

    • @waltersavonian7551
      @waltersavonian7551 28 днів тому

      @@strangememes5843 yes all the caps I removed (5 of them) tested good but I replaced with new tested ones and the shuddering problem remained

  • @TG-ok4ty
    @TG-ok4ty 2 місяці тому

    Bet it was a cold solder joint on one of the components that came off during tear down!

  • @haydenc2742
    @haydenc2742 5 місяців тому +3

    Wait...so those GE motors or more or less a big honkerin' brushless DC motor....and the controller is a ESC? Holy Hell...that makes it SO much easier to operate...the board that sits on the top is more or less a full bridge rectifier w/ filter caps to provide high current DC in to run the motors, the board under that black silicon POT material is an ESC that runs it at "high or low RPM's) So instead of a few HUNDRED DOLLARS, even a decent high KVA hobby ESC (that can handle 220VDC+) could be used to run this thing (with proper heat sinking due to the high current needed to run the motor of course) [that big honkering steel shell] could be used. Or am I way off base here?
    Does that ECM run off the 24VAC provided by the little transformer from the control board, but the outer board run on the 220VAC from the mains?

    • @ThatElectronicsFool
      @ThatElectronicsFool  5 місяців тому

      I think one of the few things that these have that a regular ESC wouldn't have is the feedback pin to let the rest of the system know that it's operating properly. I believe the steel shell being used as a heatsink is aided by the large volume of air that is moving over it when the blower is operating. The ECM is powered internally from the high voltage rectifier/capacitor board. The 16pin connector only uses the 24VAC to trigger the different operating modes.

    • @alloutofdonuts3998
      @alloutofdonuts3998 3 місяці тому +1

      I’m curious about this, as I’d like to just get my ecm motor to run a single speed(something like ‘high’ maybe)using an on/off switch or having it triggered by the thermostat control board would be better. Just trying to get the ac working before temps get bigger than 80(inside, they’re already higher outside🥵).
      I was also curious if these motors would be able to be used in some kind of vehicle or other application, as it seems like many people replace them as a unit, the old (and good working)motor gets tossed.

  • @mtbbiker6401
    @mtbbiker6401 2 місяці тому

    I'm having a similar problem with my ecm 2.3 blower motor. It barely spins. I pulled the motor and ecm. The ecm looks okay without anything looking burned or fried. When I check the ohms across the motor leads, they are not equal. I'm getting 1.2 (Black/Blue), 4.8 Black/Orange, 4.4 Blue/Orange. I also check for ground shorts with each lead. I read that the ohms should all be similar across all three leads. I'm guessing my motor windings are bad since I'm getting 1.2, 4.8, 4.4. Does that seem correct?

    • @ThatElectronicsFool
      @ThatElectronicsFool  2 місяці тому

      Sounds like you might have a short on the winding where you're getting 1.2 for sure. I don't remember what the values were when I measured the one in the video, but yes, they should be pretty close to equal for every combination.

    • @mtbbiker6401
      @mtbbiker6401 2 місяці тому

      @@ThatElectronicsFool I found the short and was able to repair it by separating the copper wires and then insulated using epoxy. I checked the ohms again and now getting 5.6 on all three readings. I honestly have no idea how these motors are wired. I just got lucky and found another video by tesla500 who performed the same repair. I reassembled the motor and it's now working. Hopefully I can get a few more years out of the system. These motors are super expensive to replace.

  • @donlaunius27
    @donlaunius27 24 дні тому

    Where you order that from?

  • @strangememes5843
    @strangememes5843 28 днів тому

    Any chance you could dm a high resolution photo of the board? Or better yet, happy to purchase the depotted board

    • @ThatElectronicsFool
      @ThatElectronicsFool  9 годин тому

      I wanted to eventually try to get my hands on a motor so I could maybe troubleshoot it further, but I could take some pics of the board, if you're still interested.

    • @strangememes5843
      @strangememes5843 9 годин тому

      @@ThatElectronicsFool That would be amazing, still working on this. Just very curious what the failure mode is as it doesn't seem to be the capacitors after I changed them all. Let me know what hte best way to get that over would be. Thanks!

    • @ThatElectronicsFool
      @ThatElectronicsFool  9 годин тому

      Shoot me a message to "the entire channel name, no spaces, at Google's mail service" (just trying to make it more difficult for bots) and I'll try to get them taken as soon as I get a chance.

  • @jhowardmarkleyjr3335
    @jhowardmarkleyjr3335 2 місяці тому

    They should do a product recall and free replacement (especially for DIYers) of all the older ecms. They've already admitted the original engineering stinks by offering the Evergreen one-size-fits-all replacements.

  • @Garth2011
    @Garth2011 Місяць тому

    Likely the thermistor is bad...thats what fail on most ECM motors in the HVAC systems especially a blower motor. The Genteq X13 motors early models all failed likely because the thermistor part was too weak to deal with incoming power variables.

  • @AlperGenc79
    @AlperGenc79 6 місяців тому

    So is this 3 phase AC motor or 3 phase DC. Can I use single phase to 3 phase VFD to run this motor?

    • @ThatElectronicsFool
      @ThatElectronicsFool  6 місяців тому +1

      I don't have any experience using VFDs so I can't say for sure, but these are permanent magnet brushless DC motors.

  • @donlaunius27
    @donlaunius27 24 дні тому

    Where did you order that from?

  • @MeCuriousMan
    @MeCuriousMan 2 місяці тому

    I think your discovery of the out-of-spec capacitors in the 5VDC power section of the controller might be significant. I've de-potted those same 5 electrolytic capacitors on my failed 2006 vintage ECM 2.3 CN03 control module. They are all made by "nichicon". It appears that the caps on your unit are also Nichicon. Nichicon was mentioned as a manufacturer of bad capacitors back during the Capacitor Plague (1999-2007) in several articles online and even one by Nichicon. I'm going to swap out those 5 (and a small transistor I think I cracked de-potting) to see if the module comes back to life . . . . when I get around to it. I got my blower running again with a used 2007 ECM 2.3 module from eBay for now. My motor tested out fine so I gambled and we're back in business.

    • @luisorozco8226
      @luisorozco8226 Місяць тому

      what was the verdict?

    • @luisorozco8226
      @luisorozco8226 Місяць тому

      nvm, didn't read entire post.

    • @MeCuriousMan
      @MeCuriousMan Місяць тому

      Ok, I got off my butt and ordered 5 new caps from. DigiKey. Stay tuned.

    • @strangememes5843
      @strangememes5843 28 днів тому

      @@MeCuriousMan Any updates? Working on the same thing and would be amazing to hear about your experience

    • @MeCuriousMan
      @MeCuriousMan 22 дні тому

      @@strangememes5843 I finally pulled the air handler apart and put the "repaired" motor controller back on the fan this morning and tested it. Unfortunately it was a no-go. Even worse, it didn't even oscillate like it did before. This leads me to believe that I must have damaged the board during my cap retro fit. I think I might have knocked a solder pad off the board while removing the original caps. There was a run away from the pad so I cleaned the run and bridged the gap between the cap lead and the run to make sure it was connected. Regardless, the repair was a flop and stopped all motion of the motor so now it must not be getting any power at all.

  • @samuelg3586
    @samuelg3586 3 місяці тому

    Looks like a giant firing pin